Hdi Cong nghi khoa nghiep hoc md tien INCO ENGINEERING kT thuat tien mo qudc vi su phat te - trien 2010 ben viing S.R.O - N H A C H E T A O V A C U N G CAP THIET B I V A M A YNANG H I E N D A I • • • B.C Tomas Nebaznivy; Pavel Kobza I N C O engineering s.r.o, Praha, Czech Republic Tdm tat: Chiec nang chinh ciia INCO Id che tqo cdc thiet bi van tdi theo phuong thdng dirng, nghieng va nam ngang, khong chi cdc md ham Id md tren cd md Id thien Cdng ty cd cdc san pham phong phu, bao gdm cdc true tdi nang cd tang ma sat cung nhu cdc loai true cd tang cuon cap Cd hai loai cd cdng suat len den x 5.500 kW Ngoai la cdc thung skip va thung cui, cdc container van tdi khdc voi cdc chung loai vd kich co khdc bao gdm cd phu kien, day cap, cdc pu-li, he thdng tin hieu vd he thdng thdng tin lien lac cho cdc phuong tien van chuyen Cdc thiet bi tu ddng xep cho cdc thung true, cdc may day toa, cdc tram chuyen hu&ng, cdc thiet bi theo ddi hanh trinh, cdc loai bang tdi khdc nhau, cdc quat gid vd cdc co cau thiet bi phuc vu cho thdng gid md, ciing nhu cdc may mdc va thiet bi khdc Mot phan rdt quan trong cdc hoat ddng cua cdng ty Id tien hanh viec hien dai hda vd cai tqo lai cdc may nang dd hoat ddng lau nam vd cdc thiet bi khdc, cd the la san pham INCO che tao hoac may mdc va thiet bi duoc san xudt bdi cdc nhd cung cap khdc Mot sd san pham cdng nghe mdi khong chi duoc sir dung cho cdc san pham cua Cdng ty, chung ciing duoc ngudi khdc quan tdm sir dung qua trinh hien dai hda vd cai tqo cdc san pham ciia ho Dd la cdc he thdng truyen ddng xoay chieu vd mot chieu, cdc bd bien ddi thyristor, cdc bd dieu khien ky thuat sd, he thdng dieu khien vi xu ly, cdc thiet bi phan phdi cao, dp, bang dieu khien sd hda, cabin cd may dieu hda, cdc bd phanh dien - thuy lire, phanh dia, dien - nen, cdc he thdng tu ddng bdi tron, he thdng trung tdm quan trac dieu khien vd theo ddi su cd, he thdng trung tdm dieu hanh, giam sat tirxa cdc dir lieu van tdi v.v Tir khoa: Tdi true; may nang; van tdi thdng dirng; thiet bi md True tai tang ma sat True nang m a sat dugc san xuat v a i hang loat chiing loai va cong suat da dang Chung dugc sir d u n g de nang tai m o t chieu hoac hai chieu t r o n g cac m o sau tir trung binh den rat sau Cac true dugc sir dung r o n g rai t r o n g m o h a m 16 cac t r a m true t u dong hoa m o t chieu hoac hai chieu nang va tiiy thuoc vao loai t h u n g true m a sir dung no rat thuan tien cho viec v a n chuyen n g u o i , vat lieu, nhan v i e n phuc v u cho viec g i a m sat, kiem tra.v.v U u d i e m n o i bat cua loai true la chung co t a i t r g n g cao (len t o i 60 tan) va chi p h i mua sam thap h o n so v o i loai true tang t r o n g v o i cirng m o t cong suat L g i the khac ciia no la chung co the thirc hien viec chay v o i toe cao (len den 20 m/sec) Cong t y san xuat cac true m a sat co tir mot den cap treo v o i d u o n g k i n h danh nghia ciia pu-li m a sat tir 3.000-7.000 m m Chung dugc lap dat de van hanh Uong ham 16 cung nhu tren cac thap true che hoan toan tir dong M a y true dugc thiet ke va lap dat v o i mot dai cong s u i t may t u o n g d i rong - tir 250 k W den 11.000 k W (2 x 5.500 k W ) D o i v a i cac m a y t r u e co m i i c c o n g suat k h o n g cao - cac m a y d u g c lap dat v a i cac d o n g c o k h o n g d o n g bo c i i n g v o i h o p g i a m toe v a he t h o n g d u g c d i e u k h i e n bang bo b i e n t a n t h y r i s t o r , l a m t h a y d o i d o n g t r u e t i e p c u n g cap cho d o n g c a bang bo dieu k h i e n k y t h u a t so 498 Hoi Cong Cac b6 p h a n nghi nghiep khoa hoc md tien ki thuat tiin md quoc vi su phat te - trien 2010 bin vung co* k h i c h i n h cua t r u e m a sat bao g m : • Cap thep tir den day treo tren p u - l i m a sat co d u o n g k i n h tir - m; • True c h i n h dat gieng mo cac d i n h h u o n g i t ma sat hoac b i t r u o t (phu thuoc vao yeu cau ciia khach hang); • Hop so - chi v o i cac dong co khong dong bo cong suat den 1.500 k W ; • K h o p l y hop m e m V P S - chi voi cac dong co k h o n g dong bo; • Phanh be d u o c trang b i dong bo; • He thong phan p h o i thuy lire; • He thong dien - thuy lire cho he thong b o i t r o n , k i e m soat he thong phanh; • He thong dien - thuy lire phuc v u cho he t h o n g b o i t r o n cac vong bi chinh; • Cac cam b i e n ciia dong co; • K h u n g xa, m a i che, he thong neo giu; • Buong may co dieu hoa khong co bo tri cac bang dieu khien; • B o phan can bang de thiet b i co the lam viec t r o n g d u o n g d i n h huong ma sat; Don vj 1K6008 2K6008 2K3212 4K4016 4K5016 4K5018 6K5022 8K5032 kN 120 235 95 270 350 380 450 575 Toe danh djnh (dat hang) m/sec 16 16 12 16 20 20 18 16,5 Duong kinh pu-li true mm 6000 6000 3200 4000 5000 5000 5000 5000 Chieu rong danh dinh pu-li mm 800 800 1200 1600 1600 1800 2200 3200 Dang true Qua can bang tinh 499 Hpi Cong y So luong cap treo Duong kinh cap treo Ion nhat nghi nghiep khoa hoc kT thuat md tien tien mo qudc vi su phat ti - trien 2010 ben vung Sai 2 4 mm 67 60 40 45 56 56 56 56 So luong dong co cai 1 2 2 Cong suat dinh muc dong co kW 3500 4400 1800 2x2400 2x4000 2x4000 2x5000 2x5500 Soluong he thong phanh Cai 4-24 A p lire tac dpng he thong phanh bar 145 Cac bo p h a n cua he t r u y e n d o n g d i e n m o t c h i e u cua t r u e m a sat bao g o m : • D o n g c o m o t chieu toe thap; • T u phan p h o i d i e n ap cao + V N • B i e n ap cua bo b i e n d o i ; • B i e n ap k i c h tir; • B o d o n g cat toe cao; • B o b i e n d o i t h y r i s t o r v o i he dieu chinh va chuyen d o i • B o phan p h o i + R M cho cac truyen dong p h u t r o ; • B o phan p h o i + R A cho he d i e u khien va bao ve; • B o phan p h o i + R B cho phan dien cua he t h o n g phanh d i e n - thuy lire • Bang dieu k h i e n cua t h o m a y + R T v o i may c h i e u cao nang tai k y thuat so v o i he d i e u k h i e n v a k i e m tra; • Cac phan tir phuc v u quan trac t r u n g t a m • He t h o n g v a n hanh ca t r o n g t r u o n g hop sir co ( t r o n g b u o n g m a y co dieu hoa) Cac bo phan cua hf truyen dpng dien xoay chieu cua true ma sat bao gom: • D o n g co x o a y chieu (cong suat den 1.500 k W ) • T u phan p h o i cho d i e u k h i e n dong co v o i bo b i e n d o i tan so, c u m phat tai sinh va bo loc cho mang; • B o phan p h o i + R A cho he dieu k h i e n va bao ve chua c h u o n g t r i n h dieu khien theo lap t r i n h v a thiet b i khac; • B a n g dieu k h i e n cua t h o m a y + R T v o i m a y chieu cao nang tai k y thuat so v o i he dieu k h i e n va k i e m tra t r o n g v a n hanh va ca t r u d n g hop sir co ( t r o n g buong may co dieu hoa) 500 Hpi Cong nghi nghiep khoa hoc mo tien kT thuat tiin md quoc vi su phat triin te - 2010 ben vung T r u e tai kieu tang True tai loai l a loai co tang t r o n g kep co m o t tang co d i n h hoac m o t tang k h o n g c6 d i n h C u n g co k h i true co m o t tang t r o n g hoac d o i k h i ca hai tang t r o n g deu k h o n g co dinh True tai co tang trOng kep duoc sir d u n g c h u y e u de t h u c h i e n hai hoac m o t chieu nang tai n g u o i va vat lieu, may moc thiet b i tir n h i e u tang k h a i thac khac m o Chung duoc sir d u n g cho cac m o co chieu sau k h o n g I o n , sau t r u n g b i n h , cung n h u co sau Ion D o la cac true thong t h u o n g la v o i t h u n g c u i v a i t t h u o n g x u y e n h o n la v o i cac thung skip C h u n g duoc san xuat theo t y le khac v a co t r o n g tai tir 4.000 k g den 25.000 k g va toe v a n chuyen ciia true len den 16 m / s L o i the cua l o a i true la kha nang sir dung de v a n tai cac container (sau k h i cat tang t r o n g ) cho n h i e u tang khai thac khac H i e n tai C o n g t y san xuat cac loai true co cac k i c h t h u o c tang t r o n g khac tir 2.500 m m den 6.500 m m C h i i n g t h u o n g duoc sir d u n g cho cac tang c u o i ciing nam sau long dat, d u o i g i a n may t t r Tat ca cac c h u n g l o a i true nang co the duoc trang b i v a v a n hanh che hoan toan tir dong t r o n g qua t r i n h k h a i thac m o Cac true hau het d u o c thiet ke v o i v o i m o t d o n g c o v a t r o n g t r u o n g h o p can m o t cong suat cao h o n cung co the trang b i hai dong co dien v o i dai c o n g suat cung cap pham v i rong tir 250 k W den 11.000 k W (2 x 5.500 k W ) N g o a i trir t r u o n g h o p cac true co cong suat thap, t h o n g t h u o n g he t r u y e n d o n g cua cac true d u o c c u n g cap b o i m o t dong co khong dong bo v o i h o p g i a m toe va he dieu k h i e n duoc c u n g cap v o i m o t bo bien d o i tan so Chung hoan toan co the v a n hanh v o i dong c o toe thap d u o c dieu k h i e n bang bo bien doi thyristor va d i e u k h i e n k y thuat so Cac bo p h a n c o k h i c h i n h cua t r u e t a i t a n g t r o n g b a o g o m : • Tang t r o n g cuon cao co d u o n g k i n h danh nghia la 2,5 - 6,5 m va chieu rong cua tang 0,9 - 3,2 m ; • True c h i n h dat t r o n g gieng m o t r o n g cac d i n h h u o n g i t m a sat hoac b i t r u o t Ophu thuoc vao y e u cau ciia khach hang); • Bo dieu k h i e n d i e n - t h u y luc (dien - k h i nen) dieu k h i e n l y h o p cho tang t r o n g ; • H o p g i a m toe - c h i v o i cac d o n g co xoay chieu (cong suat den 1.500 k W ) ; • K h o p l y h o p m e m V P S - c h i v o i cac d o n g co k h o n g d o n g b o ; * m m A • Phanh be duoc trang b i dong bo (thay d i ; c o cau d i l u hanh theo t r i n h tir he thOng nen tac d o n g len cac guoc phanh g i u tang trong);; 501 Hdi Cong nghi khoa nghiep hoc md tien ki thuat tien mo qudc vi su phat triin ti - 2010 bin vung • He thong phan p h o i thuy lure (thay doi; n i u sir dung guoc phanh t h i co ca may nen khi); • He t h o n g d i e n t h u y l y c cho he t h o n g b o i t r o n , k i e m soat he t h o n g phanh (thay d o i , neu str dung guoc phanh t h i se co he t h o n g dieu k h i e n v i x i r l y d i e n - k h i nen Sistonic PR6B); • He t h o n g d i e n t h u y lire phuc v u cho he thong b o i t r o n cac v o n g b i c h i n h ; • Cac cam b i e n cua d o n g co; • K h u n g xa, m a i che, he t h o n g neo g i u ; • B u o n g m a y co d i e u hoa k h o n g k h i co bo t r i cac bang dieu k h i e n ; Don Hinh chup md td phong dieu khien true tdi each am va cd may dieu hoa 2B2510 2B3212 2K3216 2B4015 2B6118 2B6121 2B6124 65 120 155 250 350 375 465 m/sec 6 12 16 16 16 16 Duong kinh tang mm 2500 3200 3200 4000 6100 6100 6100 Chieu rpng ciia tang mm 1000 1200 1600 1500 1800 2100 2400 Duong kinh cap treo Ion nhat mm 30 40 40 50 67 67 67-73 So luong dong co cai 1 1 1 kW 500 1500 1800 2500 4000 4500 5000 Dang true Qua can bang tinh Toe dp danh dinh (dat hang) Cong suat dinh muc dong co So luong he thong phanh Ap lire tac dong he thong phanh vj kN Cai 4-24 bar 145 Cac bo p h a n c u a he t r u y e n d g n g d i ? n m o t c h i e u c u a t r u e t a n g t r o n g bao g o m : • D o n g co m o t chieu t6c thap; • T u phan p h o i dien ap cao + V N • B i e n ap cua bo b i e n d o i ; • B i e n ap k i c h tir; • B o d o n g cat toe cao; • B o bien d o i t h y r i s t o r v o i he d i e u c h i n h va chuyen d o i • B o phan p h o i + R M cho cac t r u y l n d o n g p h u t r o ; • B o phan p h o i + R A cho he d i l u k h i e n va bao ve; 502 Hpi Cong nghi nghiep khoa hoc md tien ki thuat tiin mo qudc vi sic phat te - trien bin 2010 virng • Bo phan ph6i +RB2 cho phan dien cua he thdng phanh dien thuy luc; • B a n g d i l u k h i e n cua t h a may + R T v a i m a y chieu cao nang tai k y thuat so v a i he d i l u k h i l n va k i l m tra, cac p h i n tir phuc v u quan trac, van hanh ca t r o n g t r u d n g hop su cd (trong buong m a y cd d i e u hda) Cac bo p h a n cua he t r u y e n d o n g d i e n x o a y c h i e u cua t r u e t a n g t r o n g bao g o m : • D o n g c o x o a y chieu (cdng suat den 1.500 k W ) • T u phan p h d i cho dieu k h i e n ddng co v d i b d b i e n d d i tan sd, c u m phat tai sinh va bo loc cho m a n g ; • B o phan p h d i + R A cho he dieu k h i e n va bao ve chira c h u a n g t r i n h dieu k h i e n theo lap t r i n h va thiet b i khac; • Bang dieu k h i e n ciia t h o m a y + R T v d i may chieu cao nang tai k y thuat sd v d i he dieu khien, k i e m tra t r o n g van hanh va ca t r o n g t r u d n g h o p sir cd (trong b u o n g may cd dieu hda) INCO ENGINEERIN S.R.O c o n c u n g c a p : T o i true: • True m o t tang , true tang kep, true cd tang m a sat cd d u d n g k i n h tang danh d j n h len d i n 2,5 m (8,2 f t ) ; • D d n g c o dien c d n g suat tir 70 k W den 250 k W ; • D o n g co k h o n g ddng bd cung v d i bd bien d d i tan sd; • T d i day t i n h lire keo len t d i 130 k N ; • M a y chat tai len d i n 7.500 k g ( £ 16,534) • T d i keo tdc d d len den m / giay (9,84 f t / sec) D o n g c o d o n c h i e c / t h i e t b j d i e u k h i e n / he t h o n g p h a n h h a m v v : • Cac ddng c o x o a y chieu va m o t chieu; • Cac bd b i e n d d i T h y r i s t o r m a hieu V A R I A N T ; • B d d i l u k h i l n M O D U L E X v d i bd v i x u l y E M A D Y N ; • He thdng phan p h d i d i e u k h i e n v d i bd v i x i r l y ; • Phan p h d i cac he truyen ddng p h u t r o ; • Phan p h d i cac thiet b i cao ap; • Cac t d hop phanh dia H P B 170 v a 200 H P B • He thdng dien - thuy luc he t h d n g phanh v d i m o t luc phanh l i e n tuc theo che phanh an toan M o d e l H R K , H R K , H R K • He thdng phanh dien - t h u y lire H R K va H R K cd hai gia t r i t u ddng dieu c h i n h ciia cac lire phanh theo che phanh an toan; • He thdng phanh d i e n - thuy lire Frenomatic H R I K v a H R K phat trien l i e n tuc theo che an toan-phanh (ddc lap phan cue v a tai) • He thdng phanh dien - k h i nen Sistonik P R K • He thdng d i e n - thuy lire dau b d i t r o n T r i b o n i k I I I • Bang d i e u k h i e n sd hda v d i he thdng t i c h hop g i a m sat T r u n g t a m cac dieu k i e n hoat dong van hanh v a t r o n g t r u d n g hop sir co; • B u o n g dieu k h i e n cd may lanh va each am 503 Hoi Cong nghi khoa nghiep hoc mo tien ki thuat tien mo qudc vi su phat te - trien 2010 bin viing He thong giam sat tir xa Transdatik: • T h u a n g x u y e n k h a i thac v a t r u y e n cac d u lieu tir he t h o n g v a n hanh true tai m o ve T r u n g t a m dieu san xuat rao He thong t i n hieu mo: • Sir d u n g m a n g l u o i cap quang; • He d i e u k h i e n v i x i r l y ; • T h i e t ke an toan no; H e t h o n g t h o n g t i n l i e n lac cho v a n t a i - c o n t a i n e r : • K i c h hoat ca hai t i n h nang a m va t i n hieu t r u y e n t h o n g ; • Co the k i e m soat k h i thuc h i e n viec v a n tai bang container; • K h o n g thiet ke p h o n g no Thung cui: • T h i e t ke m o t tang den b o n tang; • C h d n g u d i , vat l i e u va van chuyen thuoc n d ; • N a n g luc cua t h u n g cui k i c h thudc 1840 x 6250 m m (6 x 20,5 ft) v d i san m d rong hoac xep lai d u o c (ben t r o n g chieu cao len den 10 m (32,8 ft)) de v a n chuyen len den 240 n g u d i m o t lan true; • T h u n g c h d c h u y e n d u n g tir 2.500 k g (£ 5,511) den 16.000 k g ( £ 35,273) cd dung t i c h thung chira cao len d i n 23.000 k g ( £ 50,705) T h i i n g skip va t h u n g cui - s k i p : • V d d o n hoac v d kep l a m bang thep c u o n g cao • Che tao cac l o a i v d container; • T h u n g c h d c h u y e n d u n g 1.500 k g ( £ 3,306) len d i n 50.000 k g ( £ 110,230) Cac t r a m chat tai va d o tai hoan toan tir ddng; Cac m a y day g o d n g v a toa xe; Cac co cau c h u y e n h u d n g toa xe va t r a m d o t a i ; Chdt d i n h v i cac banh xe cdng tac; C o cau m d c treo cap cho cap true v a cap can bang; B o can bang keo cap; He t h d n g keo cap; Thiet b i p h u t r o phuc v u cho thay the va treo cap; Cac vanh banh xe va cac p u - l i true; T h i i n g chiia, m a n g t r u o t , xa lan cd ca m a i che; X i c h c h u d i , tay gat, tay xoay, cac banh rang C O N T A C T : I N C O engineering s.r.o., Thamova 11, P r a h a 8,186 00, Czech Republic M r P a v e l K o b z a - Director of Sales,td: + 724 554 150, e-mail: kobza@incoenfiineering.cz; M r T o m a s N e b a z n i v y , Bc,Commercial specialist, e-mail: nebaznivy@incoengineering.cz 504 t e l : + 602 652 966, ... thiet ke v o i v o i m o t d o n g c o v a t r o n g t r u o n g h o p can m o t cong suat cao h o n cung co the trang b i hai dong co dien v o i dai c o n g suat cung cap pham v i rong tir 250 k... o a i trir t r u o n g h o p cac true co cong suat thap, t h o n g t h u o n g he t r u y e n d o n g cua cac true d u o c c u n g cap b o i m o t dong co khong dong bo v o i h o p g i a m toe... tir; • B o d o n g cat toe cao; • B o b i e n d o i t h y r i s t o r v o i he dieu chinh va chuyen d o i • B o phan p h o i + R M cho cac truyen dong p h u t r o ; • B o phan p h o i + R A cho