Operating Instructions Programming Manual (1/3) Data Generation System NPM-DGS Model No NM-EJS9A Thank you for purchasing the “Panasonic product.” Read the operating instructions carefully for proper and safe usage Before placing the machine in service, be sure to read “Safety Precautions.” Store the operating instructions carefully N7201A662E16 (V10.10) 201904 NPM-DGS Original Instructions “Use of this system: This system is designed for the purpose of efficiently creating and managing the production data to be used for placing electric and electronic components This system shall be used for this purpose only It shall not be used for any other purpose.” “Operation of the machine: The machine shall be operated by professional, specially trained operators It shall be operated by professional, specially trained operators For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd., Sales company or Sales agent.” Warning Do not operate the machine without receiving special training Risk of injury due to improper operation Prohibited ●About training, conduct in your company or contact us For machine training in Europe, you may contact Panasonic Industry Europe: Panasonic Industry Europe GmbH FA Division Robert-Koch-Strasse 100, 85521 Ottobrunn Germany Phone number: 0049-(0)89-453541192 EJS9AE-BP-03N-12 Page NPM-DGS NPM-DGS User License Agreement This is the Agreement between the users and us related to Programming Terminal Support System NPM-DGS The product includes the software of the computer, relative media, (CD-ROM or floppy disk, etc.), and the printed materials as instruction manuals We regard user’s installation or use of this software as their approval of the restriction based on the terms and conditions of this Agreement If you have any disagreement with it, please return the software to the sales agent where you got it, before use The software is reserved by the Copyright Laws, International Copy Right Treaties, etc The software is to be permitted, but its right is not transferred to others License Grant and Limitations The users are permitted to get the following rights in this Agreement The users can install the software to the only specified computer and use For installing it to several computers, it is necessary to get the same number of licenses as them The software cannot be used for several computers on the same network server at the same time For using it for several computers, it is necessary to get the same number of licenses as them Reverse engineering, disassembling, and decompiling of the software are forbidden This Agreement also includes the license of other company’s software which is constructed in this software The software cannot be divided for using for other computer The software is to be updated with older version one simultaneously and also used together The License of the software is effective in older version software, too (The new version software itself does not constitute the granting of the license.) The software cannot be lent nor rented The License of the software shall not be to apply for lending the instruction manuals Product configuration This product is configured by the following types of software Software independently developed by Process Automation Division of Panasonic System Solutions Company of North America and Panasonic Smart Factory Solutions Co., Ltd SharpZipLib to which GNU General Public License applies Regarding software that a user license is agreed based on the above For conditions of software use, please see the URL below http://www.icsharpcode.net/opensource/sharpziplib/ For conditions of GNU General Public License use, see the URL below http://www.gnu.org/licenses/gpl.html • This software is distributed in the hope that it will be useful by itself, but without warranty of any kind, either express or implied, including but not limited to any warranties of “merchantability” or “fitness for a particular purpose” • To acquire the source code if this software, access the URL below http://www.icsharpcode.net/OpenSource/SharpZipLib/Download.aspx Page EJS9AE-BP-03N-12 NPM-DGS Registered trademarks and/or trademarks Registered trademarks and/or trademarks mentioned herein are as follows Microsoft, Windows, Windows 7, Windows 8, Windows 8.1, Windows 10, Windows Server 2008 , Windows Server 2012, and Windows Server 2016 are registered trademarks of Microsoft Corporation in the United States and/or other countries The official name of Windows is Microsoft® Windows® operating system. The official name of Windows is Microsoft® Windows® operating system. The official name of Windows 8.1 is Microsoft® Windows® 8.1 operating system. The official name of Windows 10 is Microsoft® Windows® 10 operating system. The official name of Windows Server 2008 is Microsoft® Windows® Server 2008 operating system. The official name of Windows Server 2012 is Microsoft® Windows® Server 2012 operating system. The official name of Windows Server 2016 is Microsoft® Windows® Server 2016 operating system. The proper product name of Windows is Microsoft® Windows® operating system Other product and company names mentioned herein may be either registered trademarks or trademarks of their respective companies EJS9AE-BP-03N-12 Page NPM-DGS Organization of manuals Organization of instruction manuals This system includes the following manuals Each of those manuals is designed for the purpose of a work Refer to a manual suit for the purpose of a work you will perform Manual type Explanation Programming manual (1/3), (2/3), (3/3) This manual explains how to install and how to create the production data of this system Recognition optional data This manual explains how to create component recognition data 2D inspection editor This manual explains how to create each data of post-placement inspection, pre-placement inspection and inspection after printing Gerber converter This manual explains how to create the inspection data after printing by using the gerber data SP data editor This manual explains how to create the data for a printer Offline Camera Unit (Option) The manual explains how to create the part recognition data and how to perform the part recognition test using an offline camera unit Page EJS9AE-BP-03N-12 NPM-DGS Wording in context How to read operating instructions Description depends on the page; however, it is constructed basically as follows 2.4.1 PCB Information Choose [Modify] [Edit Top Side Panel Information] on the menu bar, or double-click the PCB The window opens On-screen items may vary according to options etc Explanation Title Operation step number Corresponds to the arrow number in a red frame on the screen Actual operation Describes the effect produced by the operation Describes the supplementary explanation. Symbols used in this manual In this manual, the following expressions and symbols are used for description Symbol Explanation Symbol Explanation Shows a reference item Shows an operation flow This shows the part to be clicked on Screen name Shows a screen name [Button] This shows the part to be double-clicked on EJS9AE-BP-03N-12 Shows a button or a menu “Message” Shows a message on the screen ‘Item’ Shows an item text on the screen Page NPM-DGS System requirements Hardware Item Main body CPU Motherboard Serial I/O Graphics board Memory Internal storage Optical drive Card slot Keyboard Mouse Monitor Printer Network card Uninterruptible power supply (UPS) Page Standards Specifications IBM PC/AT-compatible machine A desktop PC is strongly recommended Class Indispensable Intel® CoreTM i5-2430 equivalent or greater TM Intel® Core i7-7700 is recommended Fully compatible with IBM Fully compatible with IBM SXGA or higher (Display color: 65536 or more) Desktop area: 1280 x 1024 dots or higher GB or more 8GB or more recommended When using Windows Server OS, 16GB or more is recommended 120GB or more of free space (NTFS file system) When using Windows Server OS, 500GB or more is recommended DVD drive 4x or faster (Used for installation) SD memory card reader (External device available) Recommended (Necessary when loading production data with the equipment.) Japanese version: 106 keyboard Indispensable English version: 101 keyboard Supported by your OS as standard SXGA or higher ready Supported by your OS Recommended PostScript-ready product recommended 100BASE-T network card Indispensable A network card for 1000BASE-T is recommended for transferring inspection images of the LWS editor Supported by your OS as standard Recommended EJS9AE-BP-03N-12 NPM-DGS Software Item OS Support Language Framework DBMS (Data Base Management System) Java Runtime Environment (JRE) Virus check Standards Specifications Microsoft® Windows® 10 Pro (64 bit version) is recommended Microsoft® Windows® 10 Pro (32 bit version) Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Microsoft® Windows® Professional (32 bit / 64 bit version) SP2 or later Microsoft® Windows Server® 2016 is recommended Microsoft® Windows Server® 2012 R2 Microsoft® Windows Server® 2012 or later English, Chinese, Japanese Microsoft® Net Framework 3.5 SP1 Microsoft® Net Framework 4.6.2 Microsoft® Net Framework 4.7.2 Microsoft® SQL Server® 2016 is recommended Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) Microsoft® SQL Server® 2012 SP3 (32 bit / 64 bit version) Microsoft® SQL Server® 2008 R2 SP3 Version Updata 25 or later (32 bit / 64 bit version) Virus Buster™ Program version 10.0 or later Class Indispensable Recommended NOTICE The hardware/OS should be prepared and installed on your own Use the default settings of your OS for font, time, date, color, and others A sudden PC-power down may result in data losses A proper shutdown is necessary The use environment conforms to that of your hardware Software names in the descriptive texts of this document will be expressed as follows; Expression in the text Software name Windows 10 Microsoft® Windows® 10 Pro (32 bit / 64 bit version) Windows 8.1 Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Professional (32 bit / 64 bit version) SP1 or later Windows Server 2012 Microsoft® Windows® Server® 2012 or later Windows Server 2008 Microsoft® Windows® Server® 2008 R2 or later Net Framework 3.5 Microsoft® Net Framework 3.5 SQL Server 2016 Microsoft® SQL Server® 2016 SP1 (64 bit version) SQL Server 2014 Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) SQL Server 2012 Microsoft® SQL Server® 2012 SP3 (32 bit / 64 bit version) EJS9AE-BP-03N-12 Page NPM-DGS Specifications Basic specifications Number of machines Parts library Placement points Maximum: 1000 machines (Number of machines registered in the system Maximum: 30 machines per line Maximum: 100000 data (number of data registered in the system) Maximum: 10000 points per PCB Maximum: 100000 points per number of PCBs allowed for optimization (Data creation job) Number of patterns (blocks) Maximum: 1000 patterns per PCB Number of marks being set Maximum: 1000 data (number of data registered in the system) Maximum: 1000 points per PCB (number of bad marks being set) Number of PCBs allowed for optimization Maximum: 64 PCBs 1: It includes placement coordinates, recognition mark coordinates bad mark coordinates and PCB warpage measurement points Please consult us for the mixed line with the CM / DT machines 2: If PCB warpage measurement is included, the maximum shall be 100 patterns per machines 3: Master bad marks and group marks are excluded License is required per machine For use environment, it complies with hardware use environment Page 10 EJS9AE-BP-03N-12 NPM-DGS Programming Manual 4.9 Lead Chuck Library Editor 4.9.7 Importing Lead Chuck Choose [Import] → [Import Lead Chuck Data] on the menu bar Choose a desired production data to import Click [Open] Factory041000S-19E00 The confirmation dialog opens 4 Mark the checkbox of the lead chuck to import Click [OK] Click [OK] Factory041100S-20E00 Factory041100S-21E00 Page 4-108 EJS9AE-MB-04P-30 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10 Swing Nozzle Library Editor From the window, you can add, delete and edit the swing nozzle The swing nozzle library editor is an editor that controls the basic data of the swing nozzle used for the insertion head 4.10.1 Launching Swing Nozzle Library Editor From Edit Library on the menu bar, on choose Swing Nozzle or click the tool bar to choose the swing nozzle Factory041200S-01E00 Factory041200S-02E00 The window starts up Factory041200S-03E00 EJS9AE-MB-04P-30 Page 4-109 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10.2 Screen Configuration of Swing Nozzle Library 2 Factory041200S-04E00 No Name Menu bar Toolbar Tool list display area Page 4-110 Description Displays each menu Displays each operation icon Displays details of the tool data EJS9AE-MB-04P-30 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor Menu Menu bar [Swing Nozzle] Tool bar Right-click menu Explanation [New] [New] [Save] Saves Swing Nozzle Libraries Exits from the swing nozzle library editor [Exit] Creates a new swing nozzle [Edit] [Copy Here] [Copy Here] Copies the swing nozzle selected within the same swing nozzle library [Paste] [Paste] Pastes the copied swing nozzle data [Delete] [Delete] Delete the selected swing nozzle [Import] [Import Swing Nozzle Data] EJS9AE-MB-04P-30 Imports nozzle data from production data Page 4-111 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10.3 Swing Nozzle Data Detailed information of the swing nozzle data is described Swing center TUPH TX / TY Factory041200S-06E00 Swing nozzle data setting item Item ‘Number’ ‘Name’ ‘TUPH’ ‘TX’ ‘TY’ 'TT' 'MT' 'VU' 'VD' 'FB' Recognition M' 'Adhesive Check' Page 4-112 Explanation Nozzle number ・Set within the range from 12001 to 12999 Shows the swing nozzle name Nozzle height when a component is picked up It can be calculated by subtracting the component height from the maximum nozzle height Shows the size of the nozzle tip in the X direction (vertical) Shows the size of the nozzle tip in the Y direction (horizontal) Shows the time that the head is lowered during vacuum Shows the time that the head is lowered during placement Shows the time that vacuum turns ON before the head is completely lowered when the head vacuums a component Shows the time that vacuum break starts before the head is completely lowered when placement is performed Sets the threshold to be used for nozzle clogging detection Shows the recognition mode that the nozzle can be supported If more than one recognition mode is shown, the machine automatically decides the appropriate one Sets whether adhesion check is performed or not • [Auto] • [ON] • [OFF] EJS9AE-MB-04P-30 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor Change of the swing nozzle data Click a cell of a desired item to change the data If you change the data of the standard swing nozzle, the background color of the changed cell will be changed If you newly add the swing nozzle, the background color will not be changed 2 Click [Swing Nozzle] → [Save] on the menu bar or click Factory041200S-07E00 EJS9AE-MB-04P-30 Page 4-113 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10.4 Adding New Swing Nozzle Choose [Swing Nozzle] → [New] on the menu bar Enter detailed information of the swing nozzle Factory041200S-08E00 Detailed information to be set will be provided by us together with the swing nozzle Enter the provided information into the data of the added line Factory041200S-09E00 Page 4-114 Choose [Swing Nozzle] → [Save] on the menu bar EJS9AE-MB-04P-30 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10.5 Copying Swing Nozzle Choose a desired swing nozzle to copy Choose [Edit] → [Copy] on the menu bar Choose [Edit] → [Paste] on the menu bar Enter information of the swing nozzle Choose [Swing Nozzle] → [Save] on the menu bar Factory041200S-10E00 Factory041200S-11E00 Factory041200S-12E00 Factory041200S-13E00 EJS9AE-MB-04P-30 Page 4-115 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10.6 Deleting Swing Nozzle Choose a desired swing nozzle to delete Choose [Edit] → [Delete] on the menu bar Click [Yes] Factory041200S-14E00 Factory041200S-15E00 Factory041200S-16E00 The swing nozzle data is deleted Factory041200S-17E00 Page 4-116 EJS9AE-MB-04P-30 NPM-DGS Programming Manual 4.10 Swing Nozzle Library Editor 4.10.7 Importing Swing Nozzle Choose [Import] → [Import Swting Nozzle Data] on the menu bar Choose a desired production data to import Click [Open] Factory041200S-18E00 The confirmation window opens Factory041000S-19E00 4 Mark the checkbox of the swing nozzle to import Click [OK] Click [OK] Factory041200S-20E00 Factory041200S-21E00 EJS9AE-MB-04P-30 Page 4-117 NPM-DGS Programming Manual 4.11 Feeder Inventory Configuration 4.11 Feeder Inventory Configuration The feeder inventory configuration sets the feeder information Checking and editing the feeder number Choose the desired line, and click (Inventory edit) on the toolbar The feeder inventory setup window opens Factory040503S-01E03 The feeder number list contains the following fields • ‘Feeder’ • ‘Description’ • ‘Available’ Type the number of available feeders Click [OK] Factory040500S-03E05 Items to be set Item ‘Feeder’ ‘Description’ ‘Available’ Page 4-118 Explanation Displays the feeder name For reading only Displays explanations (e.g applicable tape width) for a feeder For reading only Set the number of the feeders that can be used EJS9AE-MB-04P-30 NPM-DGS Programming Manual 4.11 Feeder Inventory Configuration Button Button [Select All] [Invert Selection] [Fill Selected ] Explanation Selects all the feeders Reverses the selected and deselected state of the items Collectively sets the number of applicable use to the selected feeders Saves the change in the feeder inventory configuration to the database Saves the setting and closes the feeder inventory setup window Closes the feeder inventory setup window without saving the setting [Apply] [OK] [Cancel] Editing the number of available feeders To change the feeder count of a feeder, select Quantity for the feeder, and enter desired value To assign the same value to different feeders, select the feeders while holding down the [Shift] or [Ctrl] key, and then click [Fill Selected] Factory040500S-04E05 Factory040500S-05E00 The feeder count entry window appears Enter desired value, and then click [OK] The value is assigned to the selected feeders Click [OK] or [Apply] The edited content is saved EJS9AE-MB-04P-30 Page 4-119 NPM-DGS Programming Manual 4.12 Nozzle Inventory 4.12 Nozzle Inventory Setting the total number of nozzles Total numbers of each nozzle type are edited on the nozzle inventory window opened from the feeder inventory window Click the [Nozzle Inventory] tab The nozzle inventory window opens Factory040600S-01E01 Choose the desired nozzle from ‘Nozzle.’ Type the number of nozzles in ‘Available’ Click [OK] Factory040600S-02E01 Items to be set Item ‘Nozzle’ ‘Available’ Explanation Displays the nozzle set by the nozzle library editor A suffix ‘S’ is added to the nozzle number of small nozzles for 12 nozzles For reading only Set the number of the nozzles owned Button Button [OK] [Cancel] [Apply] [Select All] [Invert Selection] [Fill Selected ] Page 4-120 Explanation Saves the setting and closes the inventory window Closes the inventory window without saving the setting Applies the settings Selects all the nozzles Reverses the selected and deselected state of the items Collectively sets the number of applicable use to the selected nozzles EJS9AE-MB-04P-30 Notice The contents of this document are subject to change without prior notice COMMOE-BC-18F-00 ◍ Company and product names described in this document are trademarks or registered trademarks of their respective companies ◍ Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission 4-1-62 Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan Phone number: +81-92-477-1205 Fax number: +81-92-477-1664 © Panasonic Smart Factory Solutions Co., Ltd 2018 Unauthorized copying and distribution is a violation of the law Printed in Japan ... click [Yes] OthJr 010 501S-01E 01 DGS exits Other 010 501S-03E00 EJS9AE-MB-01P -10 Page 1- 17 NPM-DGS Programming Manual 1. 6 NPM-DGS Main Window 1. 6 NPM-DGS Main Window OthJr 010 601S-01E02 No Title... Features] Click [Next] 10 Click [Install] 11 Click [Close] Install02 010 1S-71E00 Install02 010 1S-72E00 10 Install02 010 1S-73E00 11 Page 2-8 EJS9AE-MB-02P -16 NPM-DGS Programming Manual 2 .1 NPM-DGS Installation... Click [Next] 10 Click [Install] Install02 010 1S-62E00 Install02 010 1S-63E00 Install02 010 1S-64E00 10 EJS9AE-MB-02P -16 Page 2 -11 NPM-DGS Programming Manual 2 .1 NPM-DGS Installation 11 Click [Close]