Operating Instructions Programming Manual (3/3) Data Generation System NPM-DGS Model No NM-EJS9A Thank you for purchasing the “Panasonic product.” Read the operating instructions carefully for proper and safe usage Before placing the machine in service, be sure to read “Safety Precautions.” Store the operating instructions carefully N7201A664E15 (V10.10) 201904 NPM-DGS Original Instructions “Use of this system: This system is designed for the purpose of efficiently creating and managing the production data to be used for placing electric and electronic components This system shall be used for this purpose only It shall not be used for any other purpose.” “Operation of the machine: The machine shall be operated by professional, specially trained operators It shall be operated by professional, specially trained operators For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd., Sales company or Sales agent.” Warning Do not operate the machine without receiving special training Risk of injury due to improper operation Prohibited ●About training, conduct in your company or contact us For machine training in Europe, you may contact Panasonic Industry Europe: Panasonic Industry Europe GmbH FA Division Robert-Koch-Strasse 100, 85521 Ottobrunn Germany Phone number: 0049-(0)89-453541192 EJS9AE-BP-03N-12 Page NPM-DGS NPM-DGS User License Agreement This is the Agreement between the users and us related to Programming Terminal Support System NPM-DGS The product includes the software of the computer, relative media, (CD-ROM or floppy disk, etc.), and the printed materials as instruction manuals We regard user’s installation or use of this software as their approval of the restriction based on the terms and conditions of this Agreement If you have any disagreement with it, please return the software to the sales agent where you got it, before use The software is reserved by the Copyright Laws, International Copy Right Treaties, etc The software is to be permitted, but its right is not transferred to others License Grant and Limitations The users are permitted to get the following rights in this Agreement The users can install the software to the only specified computer and use For installing it to several computers, it is necessary to get the same number of licenses as them The software cannot be used for several computers on the same network server at the same time For using it for several computers, it is necessary to get the same number of licenses as them Reverse engineering, disassembling, and decompiling of the software are forbidden This Agreement also includes the license of other company’s software which is constructed in this software The software cannot be divided for using for other computer The software is to be updated with older version one simultaneously and also used together The License of the software is effective in older version software, too (The new version software itself does not constitute the granting of the license.) The software cannot be lent nor rented The License of the software shall not be to apply for lending the instruction manuals Product configuration This product is configured by the following types of software Software independently developed by Process Automation Division of Panasonic System Solutions Company of North America and Panasonic Smart Factory Solutions Co., Ltd SharpZipLib to which GNU General Public License applies Regarding software that a user license is agreed based on the above For conditions of software use, please see the URL below http://www.icsharpcode.net/opensource/sharpziplib/ For conditions of GNU General Public License use, see the URL below http://www.gnu.org/licenses/gpl.html • This software is distributed in the hope that it will be useful by itself, but without warranty of any kind, either express or implied, including but not limited to any warranties of “merchantability” or “fitness for a particular purpose” • To acquire the source code if this software, access the URL below http://www.icsharpcode.net/OpenSource/SharpZipLib/Download.aspx Page EJS9AE-BP-03N-12 NPM-DGS Registered trademarks and/or trademarks Registered trademarks and/or trademarks mentioned herein are as follows Microsoft, Windows, Windows 7, Windows 8, Windows 8.1, Windows 10, Windows Server 2008 , Windows Server 2012, and Windows Server 2016 are registered trademarks of Microsoft Corporation in the United States and/or other countries The official name of Windows is Microsoft® Windows® operating system. The official name of Windows is Microsoft® Windows® operating system. The official name of Windows 8.1 is Microsoft® Windows® 8.1 operating system. The official name of Windows 10 is Microsoft® Windows® 10 operating system. The official name of Windows Server 2008 is Microsoft® Windows® Server 2008 operating system. The official name of Windows Server 2012 is Microsoft® Windows® Server 2012 operating system. The official name of Windows Server 2016 is Microsoft® Windows® Server 2016 operating system. The proper product name of Windows is Microsoft® Windows® operating system Other product and company names mentioned herein may be either registered trademarks or trademarks of their respective companies EJS9AE-BP-03N-12 Page NPM-DGS Organization of manuals Organization of instruction manuals This system includes the following manuals Each of those manuals is designed for the purpose of a work Refer to a manual suit for the purpose of a work you will perform Manual type Explanation Programming manual (1/3), (2/3), (3/3) This manual explains how to install and how to create the production data of this system Recognition optional data This manual explains how to create component recognition data 2D inspection editor This manual explains how to create each data of post-placement inspection, pre-placement inspection and inspection after printing Gerber converter This manual explains how to create the inspection data after printing by using the gerber data SP data editor This manual explains how to create the data for a printer Offline Camera Unit (Option) The manual explains how to create the part recognition data and how to perform the part recognition test using an offline camera unit Page EJS9AE-BP-03N-12 NPM-DGS Wording in context How to read operating instructions Description depends on the page; however, it is constructed basically as follows 2.4.1 PCB Information Choose [Modify] [Edit Top Side Panel Information] on the menu bar, or double-click the PCB The window opens On-screen items may vary according to options etc Explanation Title Operation step number Corresponds to the arrow number in a red frame on the screen Actual operation Describes the effect produced by the operation Describes the supplementary explanation. Symbols used in this manual In this manual, the following expressions and symbols are used for description Symbol Explanation Symbol Explanation Shows a reference item Shows an operation flow This shows the part to be clicked on Screen name Shows a screen name [Button] This shows the part to be double-clicked on EJS9AE-BP-03N-12 Shows a button or a menu “Message” Shows a message on the screen ‘Item’ Shows an item text on the screen Page NPM-DGS System requirements Hardware Item Main body CPU Motherboard Serial I/O Graphics board Memory Internal storage Optical drive Card slot Keyboard Mouse Monitor Printer Network card Uninterruptible power supply (UPS) Page Standards Specifications IBM PC/AT-compatible machine A desktop PC is strongly recommended Class Indispensable Intel® CoreTM i5-2430 equivalent or greater TM Intel® Core i7-7700 is recommended Fully compatible with IBM Fully compatible with IBM SXGA or higher (Display color: 65536 or more) Desktop area: 1280 x 1024 dots or higher GB or more 8GB or more recommended When using Windows Server OS, 16GB or more is recommended 120GB or more of free space (NTFS file system) When using Windows Server OS, 500GB or more is recommended DVD drive 4x or faster (Used for installation) SD memory card reader (External device available) Recommended (Necessary when loading production data with the equipment.) Japanese version: 106 keyboard Indispensable English version: 101 keyboard Supported by your OS as standard SXGA or higher ready Supported by your OS Recommended PostScript-ready product recommended 100BASE-T network card Indispensable A network card for 1000BASE-T is recommended for transferring inspection images of the LWS editor Supported by your OS as standard Recommended EJS9AE-BP-03N-12 NPM-DGS Software Item OS Support Language Framework DBMS (Data Base Management System) Java Runtime Environment (JRE) Virus check Standards Specifications Microsoft® Windows® 10 Pro (64 bit version) is recommended Microsoft® Windows® 10 Pro (32 bit version) Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Microsoft® Windows® Professional (32 bit / 64 bit version) SP2 or later Microsoft® Windows Server® 2016 is recommended Microsoft® Windows Server® 2012 R2 Microsoft® Windows Server® 2012 or later English, Chinese, Japanese Microsoft® Net Framework 3.5 SP1 Microsoft® Net Framework 4.6.2 Microsoft® Net Framework 4.7.2 Microsoft® SQL Server® 2016 is recommended Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) Microsoft® SQL Server® 2012 SP3 (32 bit / 64 bit version) Microsoft® SQL Server® 2008 R2 SP3 Version Updata 25 or later (32 bit / 64 bit version) Virus Buster™ Program version 10.0 or later Class Indispensable Recommended NOTICE The hardware/OS should be prepared and installed on your own Use the default settings of your OS for font, time, date, color, and others A sudden PC-power down may result in data losses A proper shutdown is necessary The use environment conforms to that of your hardware Software names in the descriptive texts of this document will be expressed as follows; Expression in the text Software name Windows 10 Microsoft® Windows® 10 Pro (32 bit / 64 bit version) Windows 8.1 Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Professional (32 bit / 64 bit version) SP1 or later Windows Server 2012 Microsoft® Windows® Server® 2012 or later Windows Server 2008 Microsoft® Windows® Server® 2008 R2 or later Net Framework 3.5 Microsoft® Net Framework 3.5 SQL Server 2016 Microsoft® SQL Server® 2016 SP1 (64 bit version) SQL Server 2014 Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) SQL Server 2012 Microsoft® SQL Server® 2012 SP3 (32 bit / 64 bit version) EJS9AE-BP-03N-12 Page NPM-DGS Specifications Basic specifications Number of machines Parts library Placement points Maximum: 1000 machines (Number of machines registered in the system Maximum: 30 machines per line Maximum: 100000 data (number of data registered in the system) Maximum: 10000 points per PCB Maximum: 100000 points per number of PCBs allowed for optimization (Data creation job) Number of patterns (blocks) Maximum: 1000 patterns per PCB Number of marks being set Maximum: 1000 data (number of data registered in the system) Maximum: 1000 points per PCB (number of bad marks being set) Number of PCBs allowed for optimization Maximum: 64 PCBs 1: It includes placement coordinates, recognition mark coordinates bad mark coordinates and PCB warpage measurement points Please consult us for the mixed line with the CM / DT machines 2: If PCB warpage measurement is included, the maximum shall be 100 patterns per machines 3: Master bad marks and group marks are excluded License is required per machine For use environment, it complies with hardware use environment Page 10 EJS9AE-BP-03N-12 NPM-DGS Programming Manual 13.12 Creating Insertion Machine Data = MEMO = Page 13-144 EJS9AE-MB-13P-24 NPM-DGS Programming Manual 14 TROUBLESHOOTING This chapter explains solutions in the case of NPM-DGS trouble EJS9AE-MB-14P-04 Page 14-1 NPM-DGS Programming Manual 14.1 Troubleshooting 14.1 Troubleshooting Please take the following measures when you have installation or operation problems of DGS 14.1.1 Installation The database cannot be installed Phenomenon: Error occurs during installing the database Error message “SQL Express needs to run under Local System Account.” Trouble140100-00E00 Cause Build-in account of SQL Server (SQLEXPRESS) logon setting is set other than Local System Solution Perform step in ‘2.1.6 Setting SQL Server 2014/2012/2008 ⑤ Changing logon setting of SQL Server (SQLEXPRESS)’ Phenomenon: Error occurs during installing the database Error message “MES latest version: and Build No : 8155 in database not matching to the build number in upgrade process.” Trouble140100-01E00 Cause Solution Page 14-2 Error occurs because you are trying to upgrade the database older than the currently installed version Upgrades to the newer the database than then currently installed version EJS9AE-MB-14P-04 NPM-DGS Programming Manual 14.1 Troubleshooting Phenomenon: Error occurs during installing the database Error message “A network-related or instance-specific error occurred while establishing a connection to SQL Server The server was not found or was not accessible Verify that the instance name is correct and that SQL Server is configured to allow remote connections (provider: Named Pipes Provider, error: 40 – Could not open a connection to SQL Server)” Trouble140100-02E00 Cause Solution The SQL server name is incorrect Type the SQL server name as (local)\SQLEXPRESS, (Computer name)\SQLEXPRESS or (IP address)\SQLEXPRESS Phenomenon: Error occurs during installing the database Error message “A network-related or instance-specific error occurred while establishing a connection to SQL Server The server was not found or was not accessible Verify that the instance name is correct and that SQL Server is configured to allow remote connections (provider: SQL Network Interfaces, error : 26 – Error Locating Server/Instance Specified)” Trouble140100-03E00 Cause Solution EJS9AE-MB-14P-04 SQL Server (SQLEXPRESS) service has not been started yet An instance name of the SQL server name is incorrect Start SQL Server (SQLEXPRESS) service from computer control Confirm the SQL server name and type the correct server name Page 14-3 NPM-DGS Programming Manual 14.1 Troubleshooting DGS standalone / Server / Client Phenomenon: Error occurs during installing DGS standalone / server / client Error message “SQL Server CE 3.5 SP2 x64 setup failed!” Trouble140100-04E00 Cause Solution Page 14-4 Installation of SQL Server Compact 3.5 is failed After uninstalling “SQL Server Compact 3.5” from [Start] [Control Panel] [Remove Programs], install standalone / server / client EJS9AE-MB-14P-04 NPM-DGS Programming Manual 14.1 Troubleshooting 14.1.2 Console DGS does not start up Phenomenon: The DGS application cannot be started Error message “The current version of database () does not match with the current version of application () The application will not be launched.” Trouble140100-05E00 Cause Solution The installation version of the server / client differs from the database version Update the version of the database or server / client Phenomenon: The DGS application cannot be started via the server / client system Error message “Authentication failed A transport-level error has occurred when sending the request to the server (provider :Shared Memory Provider, error : – No process is on the other end of the pipe.)" Trouble140100-06E00 Cause Solution EJS9AE-MB-14P-04 SQL Server (SQLEXPRESS) service at the server has not been started yet Start SQL Server (SQLEXPRESS) service from computer control Page 14-5 NPM-DGS Programming Manual 14.1 Troubleshooting Phenomenon: The application cannot be started because the DGS Console screen is displaying for over 10 minutes on the server / client system Error message “Could not connect to http://(IP address):19884/MESService/DGS /CommomService/ TCP error code 10060 / 10061: No connection could be made because the target machine actively refused it (IP address):19884 Reason : Server is down” Trouble140100-08E00 Trouble140100-07E00 Cause The firewall setting is incorrect The DGS application service at the server has not been started yet Solution Open 1433 (TCP) and 1434 (UDP) ports on the firewall setting Start the DGS Application Server service on the computer control Phenomenon: The DGS application cannot be started via the server / client system Error message “Could not connect to http://(IP address):19884/MESService/DGS /CommomService/ TCP error code 10065: A socket operation was attempted to an unreacheable host (IP address): 19884 Reason: Server is down" Trouble140100-09E00 Cause Solution Page 14-6 The computer name and IP address specified during installation of client are incorrect Connection between the server and the client is not physically established If the IP address at the server is different from the one shown in the error message, uninstall the client and install it again Check the network connection between the server and the client EJS9AE-MB-14P-04 NPM-DGS Programming Manual 14.1 Troubleshooting 14.1.3 Connection with LNB LNB Phenomenon: Update of machine information is failed on LNB Error message “Machine information update failed [Detail] Connection error with the upper system.” Trouble140100-10E00 Cause The firewall setting is not correct Solution Open the 19884(TCP) port on the firewall of the PC that DGS is installed Phenomenon: Acquisition of the production data is failed on LNB Error message “Production data acquisition failed Connection error with the upper system Trouble140100-13E00 Cause Solution EJS9AE-MB-14P-04 Improper firewall setting The network setting of SQL server in DGS is improperly configured From the firewall setting on the DGS installed PC, open 19884 (TCP) port From the SQL Server configuration manager, review the setting ‘2.1.6 Setting SQL Server About SQL Server setting, see 2014/2012/2008’ Page 14-7 NPM-DGS Programming Manual 14.1 Troubleshooting Phenomenon: A dialog appears saying logon failure when the production data is opened in LWS mode or a machine image is loaded from the part editor Error message “Logon failure: unknown user name or bad password.” Trouble140100-20E00 “Failed to connect to LNB shared folder Check if your user ID and password configured in the actual line on the factory manager are correct.” Trouble140100-21E00 Cause Solution Page 14-8 The user ID or password accessing to the LNB is not correct 2.The user ID and password accessing to LNB are not configured on the LNB securities window .Make sure that LNB and DGS are properly connected Configure the proper user ID and password in the [LNB Securities] tab in the actual line on the factory manager For the ‘4.3.3 Option Configuration ■ LNB securities tab, refer to LNB securities’ EJS9AE-MB-14P-04 NPM-DGS Programming Manual 14.1 Troubleshooting 14.1.4 Restore Backup / restore of the database Phenomenon: When the database is backed up or restored via the server / client system, the server connection error occurs Error message “provider : SQL Network Interfaces, error : 26 – Error Locating Server / Instance Specified.” Trouble140100-11E00 Cause The SQL Server Brower service at the server has not been started yet Solution Start the SQL Server Brower service from the SQL Server configuration manager at the server Phenomenon: When the database is backed up or restored via the server / client system, the server connection error occurs Error message “provider : Named Pipes Provider, error : 40 – Could not open a connection to SQL Server.” Trouble140100-12E00 Cause Solution EJS9AE-MB-14P-04 Protocol TCP / IP for SQLEXPRESS is disabled Dynamic ports of protocol TCP / IP for SQLEXPRESS is not 1433 Enable Protocol TCP / IP from the SQL Server configuration manager at the server Set dynamic ports of TCP / IP to 1433 from the SQL Server configuration manager at the server Page 14-9 NPM-DGS Programming Manual 14.1 Troubleshooting 14.1.5 LNB and PT200 Replacement Overview If you need to replace the FAPC for LNB due to a LNB trouble, using this function allows you to transfer the production data easily PC replacement in the case of a PT200 trouble is also supported The line component library and barcode setting can also be transferred All production data sets of the transfer source will be deleted and the line is deleted from the actual line If any production data exists in the transfer destination, the data will be deleted The setting of LNB is not transferred so that you need to configure the setting on the transferred LNB as necessary Data transfer The following takes that the transfer source LNB is LNB_OLD and transfer destination LNB is LNB_NEW as an example The same step is applied to PT200 To replace PT200, change the "LNB" described below to "PT" Check the production data of transfer source LNB (LNB_OLD) Register the transfer destination LNB (LNB_NEW) to DGS and check that it is registered in the factory manager Trouble140100-14E00 Trouble140100-15E00 Page 14-10 EJS9AE-MB-14P-04 NPM-DGS Programming Manual 14.1 Troubleshooting Right-click the source LNB (LNB_OLD) and choose 'Replace LNB' The Replace LNB window appears Trouble140100-16E00 In the Old LNB, select the transfer source LNB_OLD and in the New LNB, select the transfer destination LNB_NEW Then click [OK] Upon completion, the source data will be deleted 4 Trouble140100-17E00 Trouble140100-18E00 EJS9AE-MB-14P-04 Page 14-11 NPM-DGS Programming Manual 14.1 Troubleshooting Open the PPD manager and check that the production data is transferred to the applicable LNB For PT200, open the DGS data loader from the transfer destination PT200 and check that the file is transferred Trouble140100-19E00 Page 14-12 EJS9AE-MB-14P-04 Notice The contents of this document are subject to change without prior notice COMMOE-BC-18F-00 ◍ Company and product names described in this document are trademarks or registered trademarks of their respective companies ◍ Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission 4-1-62 Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan Phone number: +81-92-477-1205 Fax number: +81-92-477-1664 © Panasonic Smart Factory Solutions Co., Ltd 2018 Unauthorized copying and distribution is a violation of the law Printed in Japan ... 13- 83 13. 5 SCAP (Special Convert A Panasert) 13- 84 13. 5.1 Overview 13- 84 13. 5.2 Restriction on Use 13- 86 13. 5 .3 SCAP Startup 13- 92 13. 5.4... 13- 120 13. 8.1 Overview 13- 120 13. 8.2 Creation Flow 13- 121 13. 9 DGS Server Separation 13- 1 23 13. 9.1 Overview 13- 1 23 13. 9.2 Creation... PCB 13- 71 13. 3.1 Overview 13- 71 13. 3.2 Data Creation Procedure 13- 73 13. 4 Model Switch Function by Product Identification Mark 13- 78 13. 4.1 Overview