N7201A663E13 programming manual 2

Operating Instructions Programming Manual (2/3) Data Generation System NPM-DGS Model No NM-EJS9A Thank you for purchasing the “Panasonic product.”  Read the operating instructions carefully for proper and safe usage  Before placing the machine in service, be sure to read “Safety Precautions.”  Store the operating instructions carefully N7201A663E13 (V10.10) 201904 NPM-DGS Original Instructions “Use of this system: This system is designed for the purpose of efficiently creating and managing the production data to be used for placing electric and electronic components This system shall be used for this purpose only It shall not be used for any other purpose.” “Operation of the machine: The machine shall be operated by professional, specially trained operators It shall be operated by professional, specially trained operators For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd., Sales company or Sales agent.” Warning Do not operate the machine without receiving special training Risk of injury due to improper operation Prohibited ●About training, conduct in your company or contact us For machine training in Europe, you may contact Panasonic Industry Europe: Panasonic Industry Europe GmbH FA Division Robert-Koch-Strasse 100, 85521 Ottobrunn Germany Phone number: 0049-(0)89-453541192 EJS9AE-BP-03N-12 Page NPM-DGS  NPM-DGS User License Agreement  This is the Agreement between the users and us related to Programming Terminal Support System NPM-DGS The product includes the software of the computer, relative media, (CD-ROM or floppy disk, etc.), and the printed materials as instruction manuals We regard user’s installation or use of this software as their approval of the restriction based on the terms and conditions of this Agreement If you have any disagreement with it, please return the software to the sales agent where you got it, before use The software is reserved by the Copyright Laws, International Copy Right Treaties, etc The software is to be permitted, but its right is not transferred to others  License Grant and Limitations The users are permitted to get the following rights in this Agreement The users can install the software to the only specified computer and use For installing it to several computers, it is necessary to get the same number of licenses as them The software cannot be used for several computers on the same network server at the same time For using it for several computers, it is necessary to get the same number of licenses as them Reverse engineering, disassembling, and decompiling of the software are forbidden This Agreement also includes the license of other company’s software which is constructed in this software The software cannot be divided for using for other computer The software is to be updated with older version one simultaneously and also used together The License of the software is effective in older version software, too (The new version software itself does not constitute the granting of the license.) The software cannot be lent nor rented The License of the software shall not be to apply for lending the instruction manuals  Product configuration This product is configured by the following types of software Software independently developed by Process Automation Division of Panasonic System Solutions Company of North America and Panasonic Smart Factory Solutions Co., Ltd SharpZipLib to which GNU General Public License applies  Regarding software that a user license is agreed based on the above For conditions of software use, please see the URL below http://www.icsharpcode.net/opensource/sharpziplib/ For conditions of GNU General Public License use, see the URL below http://www.gnu.org/licenses/gpl.html • This software is distributed in the hope that it will be useful by itself, but without warranty of any kind, either express or implied, including but not limited to any warranties of “merchantability” or “fitness for a particular purpose” • To acquire the source code if this software, access the URL below http://www.icsharpcode.net/OpenSource/SharpZipLib/Download.aspx Page EJS9AE-BP-03N-12 NPM-DGS  Registered trademarks and/or trademarks Registered trademarks and/or trademarks mentioned herein are as follows  Microsoft, Windows, Windows 7, Windows 8, Windows 8.1, Windows 10, Windows Server 2008 , Windows Server 2012, and Windows Server 2016 are registered trademarks of Microsoft Corporation in the United States and/or other countries  The official name of Windows is Microsoft® Windows® operating system.  The official name of Windows is Microsoft® Windows® operating system.  The official name of Windows 8.1 is Microsoft® Windows® 8.1 operating system.  The official name of Windows 10 is Microsoft® Windows® 10 operating system.  The official name of Windows Server 2008 is Microsoft® Windows® Server 2008 operating system.  The official name of Windows Server 2012 is Microsoft® Windows® Server 2012 operating system.  The official name of Windows Server 2016 is Microsoft® Windows® Server 2016 operating system.  The proper product name of Windows is Microsoft® Windows® operating system  Other product and company names mentioned herein may be either registered trademarks or trademarks of their respective companies EJS9AE-BP-03N-12 Page NPM-DGS Organization of manuals  Organization of instruction manuals This system includes the following manuals Each of those manuals is designed for the purpose of a work Refer to a manual suit for the purpose of a work you will perform Manual type Explanation Programming manual (1/3), (2/3), (3/3) This manual explains how to install and how to create the production data of this system Recognition optional data This manual explains how to create component recognition data 2D inspection editor This manual explains how to create each data of post-placement inspection, pre-placement inspection and inspection after printing Gerber converter This manual explains how to create the inspection data after printing by using the gerber data SP data editor This manual explains how to create the data for a printer Offline Camera Unit (Option) The manual explains how to create the part recognition data and how to perform the part recognition test using an offline camera unit Page EJS9AE-BP-03N-12 NPM-DGS Wording in context  How to read operating instructions Description depends on the page; however, it is constructed basically as follows 2.4.1 PCB Information Choose [Modify]  [Edit Top Side Panel Information] on the menu bar, or double-click the PCB  The window opens  On-screen items may vary according to options etc Explanation  Title  Operation step number Corresponds to the arrow number in a red frame on the screen  Actual operation  Describes the effect produced by the operation  Describes the supplementary explanation.  Symbols used in this manual In this manual, the following expressions and symbols are used for description Symbol Explanation Symbol Explanation Shows a reference item Shows an operation flow This shows the part to be clicked on Screen name Shows a screen name [Button] This shows the part to be double-clicked on EJS9AE-BP-03N-12 Shows a button or a menu “Message” Shows a message on the screen ‘Item’ Shows an item text on the screen Page NPM-DGS System requirements  Hardware Item Main body CPU Motherboard Serial I/O Graphics board Memory Internal storage Optical drive Card slot Keyboard Mouse Monitor Printer Network card Uninterruptible power supply (UPS) Page Standards Specifications IBM PC/AT-compatible machine  A desktop PC is strongly recommended Class Indispensable Intel® CoreTM i5-2430 equivalent or greater TM  Intel® Core i7-7700 is recommended Fully compatible with IBM Fully compatible with IBM SXGA or higher (Display color: 65536 or more) Desktop area: 1280 x 1024 dots or higher GB or more 8GB or more recommended  When using Windows Server OS, 16GB or more is recommended 120GB or more of free space (NTFS file system)  When using Windows Server OS, 500GB or more is recommended DVD drive 4x or faster (Used for installation) SD memory card reader (External device available) Recommended (Necessary when loading production data with the equipment.) Japanese version: 106 keyboard Indispensable English version: 101 keyboard Supported by your OS as standard SXGA or higher ready Supported by your OS Recommended PostScript-ready product recommended 100BASE-T network card Indispensable  A network card for 1000BASE-T is recommended for transferring inspection images of the LWS editor Supported by your OS as standard Recommended EJS9AE-BP-03N-12 NPM-DGS  Software Item OS Support Language Framework DBMS (Data Base Management System) Java Runtime Environment (JRE) Virus check Standards Specifications Microsoft® Windows® 10 Pro (64 bit version) is recommended Microsoft® Windows® 10 Pro (32 bit version) Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Microsoft® Windows® Professional (32 bit / 64 bit version) SP2 or later Microsoft® Windows Server® 2016 is recommended Microsoft® Windows Server® 2012 R2 Microsoft® Windows Server® 2012 or later English, Chinese, Japanese Microsoft® Net Framework 3.5 SP1 Microsoft® Net Framework 4.6.2 Microsoft® Net Framework 4.7.2 Microsoft® SQL Server® 2016 is recommended Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) Microsoft® SQL Server® 2012 SP3 (32 bit / 64 bit version) Microsoft® SQL Server® 2008 R2 SP3 Version Updata 25 or later (32 bit / 64 bit version) Virus Buster™ Program version 10.0 or later Class Indispensable Recommended NOTICE The hardware/OS should be prepared and installed on your own  Use the default settings of your OS for font, time, date, color, and others A sudden PC-power down may result in data losses A proper shutdown is necessary  The use environment conforms to that of your hardware Software names in the descriptive texts of this document will be expressed as follows; Expression in the text Software name Windows 10 Microsoft® Windows® 10 Pro (32 bit / 64 bit version) Windows 8.1 Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Professional (32 bit / 64 bit version) SP1 or later Windows Server 2012 Microsoft® Windows® Server® 2012 or later Windows Server 2008 Microsoft® Windows® Server® 2008 R2 or later Net Framework 3.5 Microsoft® Net Framework 3.5 SQL Server 2016 Microsoft® SQL Server® 2016 SP1 (64 bit version) SQL Server 2014 Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) SQL Server 2012 Microsoft® SQL Server® 2012 SP3 (32 bit / 64 bit version) EJS9AE-BP-03N-12 Page NPM-DGS Specifications  Basic specifications Number of machines Parts library Placement points Maximum: 1000 machines (Number of machines registered in the system Maximum: 30 machines per line Maximum: 100000 data (number of data registered in the system) Maximum: 10000 points per PCB Maximum: 100000 points per number of PCBs allowed for optimization (Data creation job) Number of patterns (blocks) Maximum: 1000 patterns per PCB Number of marks being set Maximum: 1000 data (number of data registered in the system) Maximum: 1000 points per PCB (number of bad marks being set) Number of PCBs allowed for optimization Maximum: 64 PCBs 1: It includes placement coordinates, recognition mark coordinates bad mark coordinates and PCB warpage measurement points Please consult us for the mixed line with the CM / DT machines 2: If PCB warpage measurement is included, the maximum shall be 100 patterns per machines 3: Master bad marks and group marks are excluded  License is required per machine  For use environment, it complies with hardware use environment Page 10 EJS9AE-BP-03N-12 NPM-DGS Programming Manual 6.10 CSV Output  Insertion Machine The value is output only when the checkbox is marked Parts060603S-61E00 Item ‘Part Name’ ‘Part Library Name’ ‘Shape Code’ ‘Kind’ ‘Tool Number’ ‘Body Chuck Width Control’ ‘Body Chuck Width’ ‘Body Chuck Gap’ ‘Body Chuck Depth Control’ ‘Body Chuck Depth’ ‘Body Chuck Strength’ ‘Swing Action' ‘Pickup Speed’ ‘Mount Speed’ ‘Pickup hold time’ ‘Mount hold time’ ‘Camera Type’ ‘Lighting’ ‘Recognition Speed’ ‘Recog Height’ ‘Pickup Gap’ ‘Mount Gap’ ‘Automatic Height Measure (cushion end sensor)’ ‘Auto Height Measure (Height Sensor)’ ‘Height Measure Gap’ ‘3D Mount Gap’ ‘Pickup Offset X’ ‘Pickup Offset Y’ ‘Pickup Angle’ ‘Pickup Position Learning’ ‘Pickup Shift Tolerance’ ‘Mount Load’ ‘Mount Step Motion (Down)’ Page 6-234 Explanation Shows the component name Shows the part library name Shows the shape code Shows the tool type to be used Shows the tool number to be used Shows control of the body chuck width Shows the body chuck width Shows the body chuck gap Shows control of the body chuck depth Show the body chuck depth Sets the load applied to the claw then the body chuck holds a component Shows the action of the swing nozzle Shows the speed at which components are picked up Shows the speed at which components are placed Shows the time during which the head is kept lowered for pickup Shows the time during which the head is kept lowered for placement Shows the camera to be used for component recognition Shows the light mode to be used for component recognition Shows the speed during component recognition Shows the height at which components are recognized Shows the distance between a component and a nozzle during pickup Shows the distance between bottom side of the component and the top side of the PCB during placement Shows whether or not to carry out the automatic height measurement in pickup Shows whether or not to carry out the automatic height measurement in pickup Shows the automatic height measurement gap Shows the 3D placement gap Shows the X-direction displacement amount from the normal pickup position Shows the Y-direction displacement amount from the normal pickup position Shows a nozzle rotation angle upon pickup Shows whether or not to learn and automatically adjust the pickup position Shows an acceptable amount of the pickup position displacement Shows a load applied to a component upon mounting Shows the nozzle descending motion upon mounting EJS9AE-MB-06P-24 NPM-DGS Programming Manual 6.10 CSV Output Item ‘2 Step Motion Height Offset (Down)’ ‘Wait Before Mount’ ‘Insert Load’ ‘Discard to’ ‘Pickup Error Setting’ ‘Parts Empty Count’ ‘Pickup Error Count’ ‘Pickup Error Setting’ ‘Recognition Error Count’ ‘Vacuum Sensor Pickup Check’ ‘Vacuum Sensor Mount Check’ ‘Thickness Measure’ ‘Thickness Upper Limit’ ‘Thickness Lower Limit’ ‘Thickness Measure Timing’ ‘Lamp Offset’ ‘Lift Speed’ ‘Pull Axis Speed’ ‘Tray Position Recognition’ ‘Pickup Position Auto Teach (splicing)’ ‘Advance Feeding’ ‘Pickup Position Auto Teach’ ‘Feeder Drive Speed’ ‘Action After Splice Detection’ ‘Advance Feed Count’ ‘Radial Reference Height’ ‘Pickup Offset Z’ ‘Eject Height’ ‘Maximum Part Height’ ‘Body Height’ EJS9AE-MB-06P-24 Explanation Sets this to start a Step Motion earlier than a regular motion when using it for placement Tact time will be decreased, but the load on the parts during placement will be reduced Machine will wait defined milliseconds (0 to 1000) before moving nozzle down for mounting This is used for better accuracy Set the insert load that is required for injection after the lowering of the head for placement (the standard load until the head is lowered for placement) Shows the place where components are ejected Shows the setting of an action during pickup error either Parts Empty Stop or Pickup Error Stop Shows the number of retries when the pickup error setting is set to [Parts Empty Stop] Shows the number of retries when the pickup error setting is set to [Pickup Error Stop] Shows the setting of an action during pickup error either Parts Empty Stop or Pickup Error Stop Shows the number of recognition errors Shows whether or not to check pickup using the vacuum sensor Shows whether or not to check placement using the vacuum sensor Shows whether to measure the component thickness or not Shows upper-limit of the component thickness Shows lower-limit of the component thickness Shows whether to detect the component tombstoning or not Shows the offset value for each lamp The offset values are output in the following order: ‘Shadow Lamp Offset’, ‘Direct Lamp Offset’, ‘BGA Lamp Offset’ and ‘PIP Lamp Offset’ Shows the tray lifter speed Shows the tray drawing speed Shows whether to recognize the tray position or not Shows whether the pickup position auto teach (splicing) is performed Shows whether to forward the tape or not Shows whether to automatically adjust the pickup position o not Shows the feeder drive speed Shows an action during splicing detection Shows the number of lines to feed at once Set the distance between the feed hole in tape and the contact surface between the component and PCB Shows pickup surface offset Shows placement surface offset Set the total component height from the bottom of the lead to the top of the component Set the height, from the PCB surface to the top of the component, of the component in condition of being inserted Page 6-235 NPM-DGS Programming Manual 6.10 CSV Output Item ‘Lead Diameter’ ‘Lead Pitch’ ‘Lead Count’ ‘Clinch’ ‘Clinch Angle’ ‘Outer Lead Distance’ ‘Insertion Detection Level’ ‘Lead Bend’ Page 6-236 Explanation Shows the outer diameter of the insertion lead Shows the spacing between the individual insertion leads set in line and spaced equally Shows the number of the insertion leads set in line and spaced equally Set anvil unit operation There are three types as follows: • [No]: No operation • [Clinch]: Cutting or bending of a lead under PCB • [PCB Support]: Supports PCB from below No cutting or bending of a lead Set the tilt angle of the anvil unit with reference to the angle of the insertion head Set the spacing between the two outermost leads For the machine with anvil unit, these leads are cut or bent Set the insertion detection level in the range of to 7if clinching leads Set it to a lower value when the leads are soft, and, when the leads are hard, to a higher value Sets whether a lead is bended 90 degree against a radial tape component and insert it into PCB If a lead is bended, the size after bended is set to the component outside dimension EJS9AE-MB-06P-24 NPM-DGS Programming Manual 6.10 CSV Output  CSV file output examples (When information on both NPM and CM/DT is output) [NPM] Part Name, Part Library Name, REF, Description, Shape Code, Physical Class, Functional Class, L, W, T, Supply Type, Supply Kind, Tape Kind, Tape Width, Tape Pitch, Reel Size, Part Count, Supply Direction, Creation Date, Modification Date, Pickup Error Setting, Recog Error Stop, Polarity, Nozzle, Vacuum Sensor Pickup Check, Vacuum Sensor Mount Check, Pickup Gap, Mount Gap, Brightness Check, Dispense Option, Inspection Data, Pickup Offset Z, Eject Height, Offset Check for Dense Mounting, Tolerance: Part Size, Tolerance: Lead Width, Tolerance: Lead Pitch, Tolerance: Lead Coplanarity, Tolerance: Ball Diameter, Tolerance: Ball Pitch, Tolerance: Ball Coplanarity, L, W, Teach, Pickup Speed, Mount Speed, Pickup hold time, Mount hold time, Camera, Lighting, Recognition Speed, Recog Height, Scan Count, Recognize by Mount Angle, Automatic Height Measure(cushion end sensor), Auto Height Measure(Height Sensor), Height Measure Gap, 3D Mount Gap, Pickup Offset X, Pickup Offset Y, Pickup Angle, Gang Pickup, Pickup Position Learning, Pickup Shift Tolerance, Pickup before Inspection, Mount Load, Mount Step Motion (Down), Mount Step Motion (Up), Step Motion Height Offset (Down), Discard to, Thickness Measure, Thickness Upper Limit, Thickness Lower Limit, Thickness Measure Timing, Shadow Lamp Offset, Direct Lamp Offset, BGA Lamp Offset, PIP Lamp Offset, Advance Feeding, Pickup Position Auto Teach, Feeder Drive Speed, Action After Splice Detection, Advance Feed Count, Lift Speed, Pull Axis Speed, Try Position Recognition, Transfer, Transfer Load, Transfer Height, Squeegee Gap, Transfer Time, Transfer Speed, Transfer Mode, Parts Empty Count, Pickup Error Count, Automatic Height Measure at splicing, Pickup Position Auto Teach (splicing),Rotation Check, Center Position Check, Surrounding Check, Brightness Check Count, Recog error count, Wait Before Mount, Pickup Step Motion (Down),Pickup2 Step Motion (Up), MSD Level, NPI, Label "1005C", "default", "", "1005C", "", "Rectangular Chip", "Capacitor", "1.000", "0.500", "0.500", "P0802_S", "Tape and Reel", "Paper", "8", "2", "Small (180mm)", "10000", "0", "2/13/2015 1:31:56 PM", "2/13/2015 1:32:31 PM", "Parts Empty Stop", "Set count", "Yes", "230, 226, 1001, 0, 0", "No", "Yes", "0.000", "0.300", "", "Off", "Off", "0", "0.000", "Off", "", "", "", "", "", "", "", "", "", "Not Yet", "100.000", "100.000", "Standard", "Standard", "2D Camera", "Direct Lighting", "Auto", "0.000", "Auto", "No", "No", "No", "0.000", "0.000", "0.000", "0.000", "0.000", "Allow", "Yes", "0.000", "Yes", "2.500", "1 step", "Dust Box", "0.000", "Yes", "0.120","-0.120", "Every turn", "0.000", "0.000", "0.000", "0.000", "No", "No", "Standard(Fast)", "Advance Feed", "0.000", "", "", "", "No", "2.500", "0.000", "0.000", "150.000", "100.000", "Transfer -> Recognition", "Use machine setting", "Stop Immediately", "No", "No", "", "0.000,0.000,0.500,0.500", "No", "0", "3.000", "0","1 Step Down","1 Step Down","0","New","Label" [CM/DT] Part Name, Part Library Name, Description, Shape Code, L, W, T, Supply Type, Supply Kind, Tape Kind, Tape Width, Tape Pitch, Reel Size, Part Count, Creation Date, Modification Date, Polarity, Nozzle, Teach, Pickup Speed, Mount Speed, Pickup hold time, Mount hold time, Recog Height, Pickup Gap, Mount Gap, Height Measure Gap, Pickup Offset X, Pickup Offset Y, Pickup Angle, Mount Load, Pickup Error Stop, Thickness Measure, Feeder Drive Speed, Lift Speed, Pull Axis Speed, Try Position Recognition, Transfer, Transfer Load, Transfer Height, Sqeegee Gap, Transfer Time, Transfer Speed, Transfer Mode, Chip size L, Chip size W, Chip size T, Chip Kind, Package Angle, Recog Speed, Chip Recognition, Laser Recognition Type, Detect Standing, Vacuum Sensor Check - HS Head, Thickness Tolerance, Vacuum Sensor Check - MP Head, Lead Inspect Required, Coplanarity Tolerance, Top Scanning Position, Right Scanning Position, Bottom Scanning Position, Left Scanning Position, Shadow Lamp Offset, Direct Lamp Offset, BGA Lamp Offset, Flip chip lamp offset 1,Flip chip lamp offset 2,Reserve lamp offset, Pickup Offset Z, Eject Height, Recognize by Mount Angle, Chip Size MAXL, Chip Size MAXW "1005C", "Default", "", "1005C", "1.000", "0.500", "0.500", "P0802_S", "Tape and Reel", "Paper", "8", "2", "Small (180mm)", "10000", "2/13/2015 1:31:56 PM", "2/13/2015 1:32:31 PM", "Yes","226; 230; 1001; 110; 115", "Not Yet", "100.000", "100.000", "Standard", "Standard", "0", "0.000", "0.300", "0.000", "0.000", "0.000", "0.000", "2.500", "Use machine setting", "Yes", "Standard (Fast)", "", "", "", "No", "2.500", "100.000", "0.000", "150.000", "0.000", "Transfer -> Recognition", "1.000", "0.500", "0.500", "Capacitor", "-90", "Auto", "55.000", "0", "No", "No", "0.000", "No", "No", "0.000", "0.000", "0.000", "0.000", "0.000", "0.000", "0.000", "0.000", "0.000", "0.000", "0.000", "0", "0", "No", "1.000", "0.500" EJS9AE-MB-06P-24 Page 6-237 NPM-DGS Programming Manual 6.11 Lighting Recognition Check List 6.11 Lighting Recognition Check List The parts editor, when a set value that is not suited to the lighting mode used is saved, issues a warning message It is still possible to save the set value even if the warning message is displayed; however, such unrecommended settings can be the cause of a false recognition Lighting mode Where to set values Shadow When any of the following set values Lighting is selected as the nozzle value set to parts • X has a larger value than Tx • Y has a larger value than Ty • X has a larger value than Tx, or Y has a larger value than Ty When the following range of reference numbers exclusive to Direct Lighting is set for the Use CM Reference • 80 to 89, 109 to 113, 117 to 119, 125 to 126, 137 Direct Lighting When the following range of reference numbers exclusive to Shadow Lighting is set for the Use CM Reference • 71 to 72, 95, 97 to 99, 114 to 116, 120 to 122, 127 to 128, 136, 138 to 139, 151 to 165 BGA Lighting When the following range of reference numbers exclusive to Direct Lighting is set for the Use CM Reference • 80 to 89, 109 to 113, 117 to 119, 125 to 126, 137 When the following range of reference numbers exclusive to Shadow Lighting is set for the Use CM Reference • 71 to 72, 95, 97 to 99, 114 to 116, 120 to 122, 127 to 128, 136, 138 to 139, 151 to 165 Measures Set appropriate nozzles for Shadow Lighting, or change the lighting mode to Direct Lighting Set any reference numbers other than those exclusive to Direct Lighting, or change the lighting mode to Direct Lighting Set any reference numbers other than those exclusive to Shadow Lighting, or change the lighting mode to Shadow Lighting Set any reference numbers other than those exclusive to Direct Lighting, or change the lighting mode to Direct Lighting Set any reference numbers other than those exclusive to Shadow Lighting, or change the lighting mode to Shadow Lighting  Example of a warning message Parts060603S-28E00 Page 6-238 EJS9AE-MB-06P-24 NPM-DGS Programming Manual 6.12 Head Camera Recognition Option 6.12 Head Camera Recognition Option 6.12.1 Adding and Editing Head Camera Recognition Option Recognition option using the head camera is added /edited in the window  Changes are not reflected to a part unless you save on the part editor Make sure to save changes On , Choose [Advanced]  [Head Camera Recognition Option (s)] on the menu bar Choose desired option from ‘Available Option’ Click [