Operating Instructions Engineer Manual Modular Placement Machine NPM-WX NPM-WXS Model No NM-EJM9D NM-EJM2E Thank you for purchasing a Panasonic brand equipment ●Be sure to read the Operating Instructions for proper and safe usage ●Before placing the machine in service, be sure to read the Safety precautions ●Please keep these operating instructions for future reference N7201A706E01(Ver.02.09) 201808 NPM-WX/WXS S-2 EJM9DE-FC-01E-01 Original Instructions Use of this equipment About this equipment ●This equipment is designed and manufactured to be used for mounting electronic components on PCBs or similar boards It should not be used for any other purposes ●This equipment requires board handling equipment, i.e conveyors, at the entrance and exit side of the machine For proper operation ●The machine should be operated only by operators who have received and completed a dedicated training curriculum ●Do not allow any untrained persons to operate the machine ●For information regarding available training courses, contact Panasonic Smart Factory Solutions Co., Ltd or distributor or the nearest service agent For machine training in Europe, you may contact Panasonic Industry Europe: Panasonic Industry Europe GmbH FA Division Robert-Koch-Strasse 100 85521 Ottobrunn Germany Phone number: 0049-(0)89-453541192 Contents of EU Declaration of Conformity The following information applies to equipment to which the CE label is affixed (Manufacturer) Panasonic Smart Factory Solutions Co., Ltd 2-7, Matsuba-cho, Kadoma City, Osaka 5718502 Japan (Product Name) Production Modular (Trade Name) Panasonic (Model ID) NPM-WX NPM-WXS (Model Number) NM-EJM9D NM-EJM2E (CE Requirements) This declaration of conformity is issued under the sole responsibility of manufacturer The object of the declaration described above is in conformity with the requirements of the following EU legislation and harmonized standards: NPM-WX/WXS S-3 (Council directives) Machinery Directive: 2006/42/EC EMC Directive: 2014/30/EU (Harmonized standards) EN ISO 12100:2010, EN 60204-1:2006 +A1:2009, EN 61000-6-4:2007 +A1:2011, EN 61000-6-2:2005 (Authorised Representative and Authorised Person to Compile the Technical File) Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15, 22525 Hamburg, Germany EJM9DE-BP-01N-00 Intended models This manual describes the procedures for operating and maintaining the NPM-WX and NPM-WXS Although the NPM-WXS is a single beam model of the NPM-WX, this manual basically covers both models The photos and illustrations used with the descriptions for both models are those of NPM-WX Descriptions or figures intended only for either model are accompanied by the model ID concerned Applicable machine series, model IDs and model Nos are as follows: Series Model ID Model No Beam configuration NPM-WX NM-EJM9D Dual beam (Both the front and rear sides) NPM-WXS NM-EJM2E Single beam (Front side only) NPM X series Confirm the nameplate to find the model ID Refer to “Product nameplate” on page 1-5-2 for details NPM-WX/WXS S-4 EJM9DE-BP-01N-00 What this manual covers Organization of Manuals Preparation and how to use Required checks and cleaning ■Operator Manual ■Engineer Manual Discusses the procedures from preparations for production such as supply of material to data setting or modification Provides necessary information for performing routine inspection, maintenance or calibration, and the method of installation Getting help ■Troubleshooting Describes errors or problems that may occur on the equipment and associated countermeasures ●Please note that contents of this manual are subject to change without notice ●These manuals include the descriptions related to some options Note that such optional features may not be provided or the descriptions may not apply to your machines depending on the specifications ●Option manuals (separate volumes) Below manuals are included depending on your machine optional configuration.See each manual for details • APC system • LNB • NPM-DGS • PanaCIM-EE • Automatic changeover • NIP (NPM Interface PC) Interface Software • Intelligent tape feeder • Pre-Pickup Inspection Editor • Support station • Feeder setup navigation • Host communication • 16-Nozzle Head Constant Load Control • Head maintenance unit • Head Diagnosis • Remote operation • Multifunctional transfer unit • Automatic restoration • AOI Information Display Function • Part supply navigation • PanaCIM component verification (no server) (LNB type) • Intelligent stick feeder • Stackable Stick Feeder • Pre-Pickup Inspection • Pre-Pickup Inspection Function Function(Character recognition (Polarity) / 2D code recognition) Related Documentation ●Parts List (Mechanical ●Wiring Diagram and Electrical) NPM-WX/WXS S-5 EJM9DE-BP-01N-00 How to read operating instructions… Titles / Page number Title Major classification number Minor classification number Operator Manual 3-4-1 Middle classification number Preparations before production Minor classification title Preparations of the intelligent feeder Middle classification title When followed by the same title Page number - -1 - Major/middle/minor classification numbers When multiple pages have the same title ■About reference (→P - -1 ) Reference number Symbol to show reference NPM-WX/WXS S-6 EJM9DE-BP-01N-00 Visual step-by-step guide (operating procedure) Operating procedure Operation button Contents of operation OFF SERVO ON Detach the feeder cart (→P.3-2) ACTIVATION ACTIVATION switch Shows to turn in the direction of the arrow Indicates to draw out to the arrow direction Shows to push another switch or button while holding down the ACTIVATION switch If no origin return has been performed since power ON, return all axes to their origins beforehand (The position of the switch may differ from that) NPM-WX/WXS S-7 EJM9DE-BP-01N-00 How to read operating instructions… Visual step-by-step guide (screen transition) Operation mode button, press the button that shows each level of operation Operation procedure Shows to push the operation button 1 Shows to push another button while holding down the ACTIVATION switch + (Starts origin return) Shows the operation results A A Run Results ●Homing axis Screen explanation Remarks NPM-WX/WXS Terms used in the button on the screen may differ from the ones in explanation S-8 EJM9DE-BP-01N-00 Table of Contents Introduction -1 -2 -3 -3-1 -3-2 -3-3 -4 -5 -6 Frequently Used Operations Warning labels Safety management Safety switches / Key management / Maintenance placard Stopping specifications when coupled Connecting a device or a conveyor prepared by customer Precautions Handling the SD card / Product nameplate Component names -6-1 Appearance diagram / Operating units ‐6‐2 Operation controls ‐6‐3 Main units -1 Basic operation -1-1 -1-2 -1-3 Starting and stopping the machine Password setting Mode selection -2 -2-1 -2-2 -3 -4 -5 NPM-WX/WXS Safety precautions S-9 Component names Touchscreen Menu configuration Greasing How to handle the feeder cart (feeder cart: option) Detaching and attaching the feeder table cover EJM9DE-CT-01E-00 Maintenance Overview NPM-WX/WXS -1 -2 -3 -4 -5 -6 -7 S-10 Maintenance overview Periodic inspection items by cycle Periodic inspection items by unit Periodic greasing items by unit Consumable parts Periodic inspection points by unit Part exchange due to limited-life EJM9DE-CT-01E-00 Engineer Manual Common parameters 15-4 Selected parameters can be loaded from an SD card and all parameters can be saved in an SD card How to select and load a parameter from an SD card A Press [NO] ●Select a desired parameter A NPM-WX/WXS ●Load the selected parameter from the SD card Parameters Signal tower, Operator customize, Action parameter (Determine), Action parameter (Timer), Action parameter (Mechanical) or Option parameter can be loaded or saved 15-4-1 EJM9DE-MB-15E-00 How to save all parameters in an SD card ●All parameters are saved in the SD card NPM-WX/WXS 15-4-2 EJM9DE-MB-15E-00 Engineer Manual Plastic parts listing 15-5 ●The table below shows the plastic parts heavier than 100 g Main body No Component name Q’ty Weight (g) Material A Touchscreen cover (Front) 120 ABS B Touchscreen cover (Rear) 200 ABS C Front and rear safety covers (Upper) 979 PC (polycarbonate) D Front and rear safety covers (Middle) 552 PC (polycarbonate) E Front and rear safety covers (Lower) 752 PC (polycarbonate) “ABS” stands for Acrylonitrile Butadiene Styrene A B NPM-WX/WXS E D C C 15-5-1 D E B A EJM9DE-MB-15E-00 XY unit No Component name Weight (g) Q’ty NPM-WX NPM-WXS Material A Cableveyor (X-axis) 321 PA (polyamide) B Cableveyor (Y-axis) 667 PA (polyamide) *1 Not provided on the NPM-WXS B A *1 *1 A B NPM-WX/WXS 15-5-2 EJM9DE-MB-15E-00 Engineer Manual 15-5 Plastic parts listing PCB conveyor Q’ty Component name No A Cableveyor Weight (g) 180 Dual conveyor Single conveyor Material PA (polyamide) *1: For the machines with single conveyor A ■Dual conveyor A A *1 ■Single conveyor *1 A NPM-WX/WXS 15-5-3 EJM9DE-MB-15E-00 Feeder cart No Component name Q’ty Weight (g) Material A Used-tape box (17-slot feeder cart) 550 PP (polypropylene) B Used-tape box (30-slot feeder cart) 876 PP (polypropylene) ■17-slot feeder cart ■30-slot feeder cart B A NPM-WX/WXS 15-5-4 EJM9DE-MB-15E-00 Engineer Manual Plastic parts listing 15-5 Feeder cart guide unit (17-slot feeder cart, common to front and rear) No Component name Q’ty* Weight (g) Material A Feeder cart drive unit guide 334 POM (polyacetal) B Feeder cart drive unit guide 164 POM (polyacetal) C Feeder cart guide unit 334 POM (polyacetal) D Feeder cart guide unit 167 POM (polyacetal) * Values under Q’ty show the number of guides per 17-slot feeder cart A A B C B D C D NPM-WX/WXS 15-5-5 EJM9DE-MB-15E-00 Feeder cart guide unit (30-slot feeder cart, common to front and rear) No Component name Q’ty Weight (g) Material A Feeder cart drive unit guide 334 POM (polyacetal) B Feeder cart drive unit guide 164 POM (polyacetal) A A B B NPM-WX/WXS 15-5-6 EJM9DE-MB-15E-00 Engineer Manual 15-5 Plastic parts listing Extension conveyor No A Component name Q’ty Weight (g) Extension conveyor cover 496 Material PC (polycarbonate) A NPM-WX/WXS 15-5-7 EJM9DE-MB-15E-00 Conveyor L No A Component name Q’ty Weight (g) Upper cover 600 Material PC (polycarbonate) A NPM-WX/WXS 15-5-8 EJM9DE-MB-15E-00 Engineer Manual 15-5 Plastic parts listing Conveyor R No A Component name Q’ty Weight (g) Upper cover 600 Material PC (polycarbonate) A NPM-WX/WXS 15-5-9 EJM9DE-MB-15E-00 ●The table shown below lists the plastic parts exceeding 100 g in mass Tray feeder No Component name Weight (g) Q’ty Material A Refill section cover 508 PC (polycarbonate) B Front cover slot 254 PC (polycarbonate) C Magazine guide 337.9 UHMWPE (Ultrahigh molecular weight polyethylene) D Cableveyor 345 PA (polyamide) “UHMWPE” stands for Ultrahigh Molecular Wight Polyethylene A C B D NPM-WX/WXS 15-5-10 EJM9DE-MB-15E-00 NPM-WX/WXS 15-5-11 EJM9DE-MB-15E-00 NOTICE The contents of this document are subject to change without prior notice ◍Company and product names described in this document are trademarks or registered trademarks of their respective companies ◍ Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries or agents 4-1-62, Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan Phone number: +81-92-477-1205 Fax number: +81-92-477-1664 © Panasonic Smart Factory Solutions Co., Ltd 2018 Unauthorized copying and distribution is a violation of the law Printed in Japan ... NPM-WX/WXS S-4 EJM9DE-BP-01N-00 What this manual covers Organization of Manuals Preparation and how to use Required checks and cleaning ■Operator Manual ? ?Engineer Manual Discusses the procedures from... depending on the specifications ●Option manuals (separate volumes) Below manuals are included depending on your machine optional configuration.See each manual for details • APC system • LNB •... Maintenance and Inspection ■Follow the instructions in the manuals when performing maintenance or inspection ●Refer to the Operator and the Engineer manuals, which come with equipment, for maintenance