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WS3-3CAT509, Workshop 3, March 2002
100 lbs
100 lbs
Elastic Modulus, E 29.0E6 psi
Poisson’s Ratio, ν
0.3
Density .284 lb/in
3
Yield Strength 36,000 psi
WORKSHOP 3 – BICYCLE PEDAL STATIC ANALYSIS
Problem Description
Your job will be to analyze various components of a mountain
bicycle. We will start with the pedal.
Let’s assume a 200 lb person riding this bike is standing, balanced
evenly on each pedal. Material (Steel) properties as specified
below. Use a rough analysis to determine where the high stress
areas exist that will require additional mesh refinement
.
WS3-4CAT509, Workshop 3, March 2002
Suggested Exercise Steps
1. Open the existing CATIA part in the Part Design workbench.
2. Apply steel material properties to the part.
3. Create a new CATIAanalysis document (.CATAnalysis).
4. Pre-process initial finite element mesh.
5. Apply a clamp restraint.
6. Apply a distributed force.
7. Compute the analysis.
8. Visualize theanalysis results.
9. Save theanalysis document.
WORKSHOP 3 – BICYCLE PEDAL STATIC ANALYSIS
WS3-5CAT509, Workshop 3, March 2002
Open theCATIA part
ws3pedal.CATPart in
the Part Design
workbench.
Steps:
1. Select File and
Open… from the top
pull-down menu.
2. Access the class
workshop directory
using the typical
Windows interface.
3. Open the pedal by
double-clicking.
By default, the pedal
and all other CATPart
documents are
opened in the Part
Design workbench.
Step 1. Open the existing CATIA part
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WS3-6CAT509, Workshop 3, March 2002
Step 2. Apply steel material properties to the part
Before every session
you should verify your
session units.
Steps:
1. Select Tools from
the menu then
Options.
2. Select the General
category then
Parameters.
3. Select “Units” tab,
change all units to the
English system.
Notice there are many
variables accessed by
a scroll bar, verify and
edit until all units are
consistent. You must
change each one
separately, select OK.
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WS3-7CAT509, Workshop 3, March 2002
Step 2. Apply steel material properties to the part
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Steps:
1. Select the Pedal
“Part” representation
in the features tree.
2. Click the Apply
Material icon.
3. Activate the Metal
tab in the Library
window.
4. Select Steel.
5. Make sure Link to
file is selected, then
select OK.
6. Make certain
material is applied
properly in the
features tree.
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WS3-8CAT509, Workshop 3, March 2002
Step 2. Apply steel material properties to the part
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Verify and edit
structural material
properties and activate
material rendering.
Steps:
1. Right click Steel in
the features tree.
2. Select Properties.
3. Select Analysis tab.
4. Verify and edit
structural material
properties here, select
OK.
5. Click the
Customized View
Parameters icon to
activate custom view
material rendering.
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WS3-9CAT509, Workshop 3, March 2002
Step 3. Create a new CATIAanalysis document
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Steps:
1. From the Start
menu select the
Analysis & Simulation
then the Generative
Structural Analysis
workbench.
2. Select Static
Analysis, select OK.
3. Your Static Analysis
document gets
automatically linked to
the CATPart.
4. Note the Material
Property 3D.1
previously specified in
the CATPart document
shows up here in your
CATAnalysis
document.
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WS3-10CAT509, Workshop 3, March 2002
Step 3. Create a new CATIAanalysis document
Specify the External
Storage directory
locations.
Steps:
1. Select the Storage
Location icon.
2. In the Current
Storage Location
modify the Results
Data location and
rename as shown.
3. In the Current
Storage Location
modify the
Computation Data
location and rename
as shown, select OK.
4. Note the Links
Manager in the
features tree reflects
the paths.
You can create
specific directories for
additional
organization.
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WS3-11CAT509, Workshop 3, March 2002
Step 4. Pre-process initial finite element mesh
Define the global finite
element mesh
properties.
Steps:
1. Double Click the
“OCTREE
Tetrahedron
Mesh.1:Pedal”
representation in the
features tree or the
“Mesh” icon on the
part.
2. Specify the
recommended rough
Global Size = .25”.
3. Specify the
recommended Sag =
10% of Global Size.
4. Specify element
type “Linear” (TE4,
means 4 node
tetrahedron) and is
good for a rough
analysis, select OK.
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WS3-12CAT509, Workshop 3, March 2002
Step 5. Apply a clamp restraint
Steps:
1. Select the Clamp
Restraint
icon.
2. Select the shaft that
attaches to the crank.
3. Select OK.
4. Note the Clamp
object added to the
features tree.
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[...]... Apply a distributed force 2 1 Steps: 1 Select the Force icon 4 2 Select the 3 outside foot grip pads 3 Enter -100 lbs in the Z-direction, select OK 3 4 Note the Distributed Force object added to the features tree CAT509, Workshop 3, March 2002 WS3-13 Step 7 Compute theanalysis 1 2 4 Steps: 1 Select the Compute icon Preview active 2 Compute All Objects defined, select OK 3 Notice the estimated time,... requirement and Warning for decreasing computation time select Yes to continue 4 This symbol indicates computation required CAT509, Workshop 3, March 2002 3 WS3-14 Step 8 Visualize theanalysis results 1 Visualize the finite element mesh in the deformed state of the system as a result of loading Steps: 1 Select the Deformation Image Icon 2 2 Note the Deformed Mesh Image added to the features tree CAT509,... WS3-15 Step 8 Visualize theanalysis results 1 2 Visualize the Von Mises stress which is a combination of all primary and principal stresses Steps: 1 Select the Stress Von Mises icon 2 Note the Image Deactivated symbol forthe Deformed Mesh image CAT509, Workshop 3, March 2002 WS3-16 Step 8 Visualize theanalysis results 2 3 1 4 Visualize the displacement vectors Steps: 1 Select the Displacement icon... defined as the distribution of energy error norm estimates for a given computation 5 Steps: 1 Select the Precision icon 3 2 2 Double click on the Estimated local error color map palette 3 Select Impose Max forthe color map palette, select OK 4 Select the Informations icon 4 5 Then select in the features tree Estimated local error CAT509, Workshop 3, March 2002 WS3-20 1 Step 8 Visualize the analysis. .. Visualize theanalysis results Add additional image smoothing options to the AVERAGE-ISO visualization definition Steps: 1 In the Image Edition window, select the Iso/Fringe button 2 Select the box for ISO smooth 1 3 Select OK 2 4 Select OK Transitions between colors on the image display are blended CAT509, Workshop 3, March 2002 3 4 WS3-19 Step 8 Visualize theanalysis results Visualize the computation... Local % Precision error 20 % 10 % CAT509, Workshop 3, March 2002 WS3-21 Step 9 Save theanalysis document Steps: 1 From the File menu select Save Management 2 Select document you want to save 3 Select Save As to specify name and path, select OK 1 The pedal.CATPart and CATAnalysis should each be saved under a new name in the work directory CAT509, Workshop 3, March 2002 2 WS3-22 3 ... CAT509, Workshop 3, March 2002 WS3-20 1 Step 8 Visualize theanalysis results Conclusions You now know where the “hot spots” are but the stress and displacement results are questionable with a 43.5% Global Precision Error The next step is to refine the mesh in the critical areas We will go over this in the next workshop #4 .25” Linear Mesh Max Von Mises 24.6 ksi Translational Displacement 00407 inch Error... Right mouse click Transl displacement vector in the tree 5 3 Select Definition 4 Select Visu tab 5 Note by default SYMBOL is selected, select OK CAT509, Workshop 3, March 2002 WS3-17 Step 8 Visualize theanalysis results 1 2 3 4 Visualize the displacement field patterns using the AVERAGE-ISO definition Steps: 1 Right click Translational displacement vector in the features tree 2 Select Definition 3 Select . Create a new CATIA analysis document
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Steps:
1. From the Start
menu select the
Analysis & Simulation
then the Generative
Structural Analysis
workbench.
2 distributed force.
7. Compute the analysis.
8. Visualize the analysis results.
9. Save the analysis document.
WORKSHOP 3 – BICYCLE PEDAL STATIC ANALYSIS
WS3-5CAT509,