... SECTION − WELDING TROUBLESHOOTING 4-1 Porosity Porosity − small cavities or holes resulting from gas pockets in weld metal Possible Causes Corrective Actions Arc length too long Reduce arc length ... amperage Improper welding technique Place stringer bead in proper location(s) at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on groove ... Practice technique 4-8 Distortion Distortion − contraction of weld metal during welding that forces base metal to move Base metal moves in the direction of the weld bead Possible Causes Excessive...
... − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) SECTION − SHIELDEDMETALARCWELDING (SMAW) PROCEDURE 3-1 Typical Stick Welding Set-Up ... before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) ShieldedMetal ... ARCWELDING (SMAW) ShieldedMetalArcWelding (SMAW) or Stick welding is a process which melts and joins metals by heating them with an arc between a coated metal electrode and the workpiece...
... − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) SECTION − SHIELDEDMETALARCWELDING (SMAW) PROCEDURE 3-1 Typical Stick Welding Set-Up ... before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) ShieldedMetal ... ARCWELDING (SMAW) ShieldedMetalArcWelding (SMAW) or Stick welding is a process which melts and joins metals by heating them with an arc between a coated metal electrode and the workpiece...
... Unregistered Version ARCWELDING (GMAW) Gas MetalArcWelding (GMAW) is a welding process which joins metals by heating the metals to their melting point with an electric arc The arc is between a ... electrode wire and the metal being welded The arc is shielded from contaminants in the atmosphere by a shielding gas GMAW can be done in three different ways: S Semiautomatic Welding - equipment ... cable with good metal- to -metal contact to workpiece or worktable as near the weld as practical Insulate work clamp when not connected to workpiece to prevent contact with any metal object Do...
... doctor before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − GAS METALARCWELDING (GMAW) Gas MetalArcWelding (GMAW) ... before welding Insufficient shielding gas at welding Increase flow of shielding gas at regulator/flowmeter and/or prevent drafts near weldingarcarc Dirty welding wire Use clean, dry welding ... spray arc transfer S Welding is limited to flat positions and horizontally fillet welds S Welding is limited to metal 1/8 inch (3 mm)or thicker Ref 804 879-A 3-3 Spray Arc Transfer 1 Spray Arc...
... the arc s penetration Element 5.12A.4 Perform routine welding using Manual MetalArcWelding In this element you will be required to achieve competency in the following areas: 4.1 Safe welding ... welded Too low a welding current will cause: - difficulty striking the arc - rounded profile on deposited weld - difficulty maintaining the arc - poor penetration Too high a welding current will ... side of arrow 6mm fillet weld arrow side 10 MMAW Weld on site Weld all round Use the Manual MetalArcWelding Process 5.12A Perform routine MMAW Basic weld symbols Fillet weld 8mm leg length (other...
... identifying the welding variables in gas metalarcwelding shielding gas identifying the modes of metal transfer in gas metalarcwelding consumables comparison between GMAW and MMAW spot welding 5.17A ... using gas metalarcwelding process (GMAW) Fillet weld terms Parent Metal Leg Length Reinforcement Weld Metal Toe Fusion Zone Penetration Heat Effected Zone 5.17A Weld using gas metalarcwelding ... welding 5.17A Weld using gas metalarcwelding process (GMAW) The gas metalarcwelding process An electric arc is formed between a wire and the workplace Once arc established the wire is...
... CONTENTS Introduction Fusion welding Why use welding? Arcwelding processes Welding terms MIG/MAG welding TIG welding 10 Plasma welding 17 Welding sheet 18 Welding plate 20 Welding pipes 22 Defects ... by an arc process WwW.oto-hui.com WELDING TERMS filler metalMetal added to the weld pool during welding For TIG it is supplied as cut lengths of wire Terms commonly used in gas shieldedwelding ... flux coated rod in manual metalarc welding, the tungsten in TIG and plasma welding and the consumable wire in MIG/MAG welding The arc is formed between the parent metal and one end of the electrode...
... doctor before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − GAS METALARCWELDING (GMAW) Gas MetalArcWelding (GMAW) ... before welding Insufficient shielding gas at welding Increase flow of shielding gas at regulator/flowmeter and/or prevent drafts near weldingarcarc Dirty welding wire Use clean, dry welding ... spray arc transfer S Welding is limited to flat positions and horizontally fillet welds S Welding is limited to metal 1/8 inch (3 mm)or thicker Ref 804 879-A 3-3 Spray Arc Transfer 1 Spray Arc...
... DRYING OF ELECTRODES TESTING OF ELECTRODES 03/12/14 ARCWELDING ELECTR HISTORY OF ARCWELDING COATED ELECTRODE During first stage of work with metalarcwelding a bare electrode was in use ... of the electrodes will not be uniform 03/12/14 ARCWELDING ELECTR 29 TEMPERATURE REGULATOR BAKING OVEN 03/12/14 ARCWELDING ELECTR 30 POTABLE OVEN 03/12/14 ARCWELDING ELECTR 31 When the electrodes ... weld metal chemistry for our discussion we can categorize the electrode as under 03/12/14 ARCWELDING ELECTR ELECTRODES TYPES ELECTRODE BASED UPON MATERIALS 03/12/14 BASED UPON COATING ARC WELDING...
... 9.1 Metal Ion Transfer at MetalElectrodes 9.1.1 Metal ion transfer in a single elementary step 9.1.2 Metal ion transfer in a series of two elementary steps 9.2 Ion Transfer at Semiconductor Electrodes ... zero charge of metalelectrodes and the flat band potential of semiconductor electrodes are shown to be characteristic of individual electrodes The interface of semiconductor electrodes is described ... Catalytic Reactions on Mixed Electrodes 11.3 Mixed Electrode Potential 11.4 Passivation of MetalElectrodes 11.4.1 Polarization curve of anodic metal dissolution 11.4.2 Metal dissolution in the passive...
... Merge and − GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct ... and DC TIG welding applications Ceriated electrodes are characterized by ease of starting, good arc stability, and long life This universal electrode gives excellent results in AC or DC welding...
... MetalArcWelding Method 177 Kalenda Mutombo and Madeleine du Toit Part Mechanisms, Models, and Measurements of ArcWelding 219 Chapter 10 The Mechanism of Undercut Formation and High Speed Welding ... the base metal is not caused by direct contact with the electric arc Instead, the electric arc is established between the filler metal and feed metal, in plate form, placed over the base metal (Fig ... electric arcwelding processes, the electric arc is established between the electrode and the base metal The high energy developed by the electric arc is in direct contact with base metal and...
... doctor before going near arc welding, gouging, or spot welding operations FLYING METAL can injure eyes • • Welding, chipping, wire brushing, and grinding cause sparks and flying metal As welds cool, ... GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds TIG ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct...
... doctor before going near arc welding, gouging, or spot welding operations FLYING METAL can injure eyes • • Welding, chipping, wire brushing, and grinding cause sparks and flying metal As welds cool, ... GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds TIG ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct...