THÔNG TIN TÀI LIỆU
CONTENTS Title Section GENERAL INFORMATION ESCAPE Overhaul Manual • ENGINE • AUTOMATIC TRANSMISSION AND TRANSFER FOREWORD This Manual explains the disassembly, inspection, repair, and reassembly procedures for the above-indicated engine and automatic transmission and transfer For proper repair and maintenance, a thorough familiarization with this manual is important, and it should always be kept in a handy place for quick and easy reference All the contents of this manual, including drawings and specifications, are the latest available at the time of printing As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be made available at Ford dealers This manual should be kept up-to-date Ford Motor Company reserves the right to alter the specifications and contents of this manual without obligation or advance notice All rights reserved No part of this book may be reproduced or used in any form or by any means, electronic or mechanical—including photocopying and recording and the use of any kind of information storage and retrieval system—without permission in writing Ford Motor Company ENGINE TRANSMISSION/ TRANSAXLE FEATURES SERVICE © 2006 Mazda Motor Corporation MARCH 2006 F1A3–30–06C 00 01 05 00 GENERAL INFORMATION SECTION Toc of SCT INFORMATION 00-00 GENERAL Toc of SCT 00-00 GENERAL INFORMATION HOW TO USE THIS MANUAL 00-00–1 UNITS 00-00–4 FUNDAMENTAL PROCEDURES 00-00–5 ELECTRICAL SYSTEM 00-00–8 NEW STANDARDS 00-00–9 ABBREVIATIONS 00-00–11 End of Toc HOW TO USE THIS MANUAL general information ezf000000000101 Range of Topics • This manual contains procedures for performing all required service operations The procedures are divided into the following five basic operations: — Removal/Installation — Disassembly/Assembly — Replacement — Inspection — Adjustment • Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted Service Procedure Inspection, adjustment • Inspection and adjustment procedures are divided into steps Important points regarding the location and contents of the procedures are explained in detail and shown in the illustrations SHOWS PROCEDURE ORDER FOR SERVICE Fluid Pressure Inspection Assemble the SSTs as shown in the figure Tightening torque 39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf} 49 1232 670A 49 H002 671 49 H032 322 SHOWS TIGHTENING TORQUE SPECIFICATIONS Caution Connect the gauge set from under the vehicle to prevent contact with the drive belt and the cooling fan wgiwxx0009e 00-00–1 00 GENERAL INFORMATION Repair procedure Most repair operations begin with an overview illustration It identifies the components, shows how the parts fit together, and describes visual part inspection However, only removal/installation procedures that need to be performed methodically have written instructions Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview illustration In addition, symbols indicating parts requiring the use of special service tools or equivalent are also shown Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration with the corresponding number Occasionally, there are important points or additional information concerning a procedure Refer to this information when servicing the related part SHOWS SERVICE ITEM (S) Procedure "Removal/Installation" Portion "Inspection After Installation" Portion INDICATES ANY RELEVANT REFERENCES WHICH NEED TO BE FOLLOWED DURING INSTALLATION LOWER TRAILING LINK, UPPER TRAILING LINK REMOVAL/INSTALLATION Jack up the rear of the vehicle and support it with safety stands Remove the undercover (See 01-10-4 Undercover Removal) Remove in the order indicated in the table Install in the reverse order of removal Inspect the rear wheel alignment and adjust it if necessary 11 INSTALL THE PARTS BY PERFORMING STEPS — IN REVERSE ORDER 1—3 12 SST 10 44—60 {4.4—6.2, 32—44} R GREASE SHOWS PROCEDURE ORDER FOR SERVICE SHOWS SPECIAL SERVICE TOOL (SST) FOR SERVICE OPERATION SST 43—56 {4.3—5.8, 32—41} SHOWS APPLICATION POINTS OF GREASE, ETC R SHOWS TIGHTENING TORQUE SPECIFICATIONS SHOWS NON-REUSEABLE PARTS SST SHOWS DETAILS SST 94—116 {9.5—11.9, 69—86} GREASE R SHOWS THERE ARE REFERRAL NOTES FOR SERVICE 118—156 {12.0—16.0, 87—115} R SHOWS TIGHTENING TORQUE UNITS N·m {kgf·m, ft·lbf} Split pin Nut Lower trailing link ball joint (See 02-14-5 Lower Trailing Link Ball Joint Removal Note) Bolt Lower trailing link Dust boot (lower trailing link) Lower Trailing Link Ball Joint, Upper Trailing Link Ball Joint Removal Note Remove the ball joint using the SSTs 10 11 12 Split pin Nut Upper trailing link ball joint (See 02-14-5 Upper Trailing Link Ball Joint Removal Note) Nut Upper trailing link Dust boot (upper trailing link) 49 T028 304 49 T028 305 UPPER TRAILING LINK LOWER TRAILING LINK SHOWS SPECIAL SERVICE TOOL (SST) NO KNUCKLE 49 T028 303 SHOWS REFERRAL NOTES FOR SERVICE bhe0000w104 00-00–2 GENERAL INFORMATION Symbols • There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent These symbols show application points or use of these materials during service Symbol Meaning Kind Apply oil New appropriate engine oil or gear oil Apply brake fluid New appropriate brake fluid Apply automatic transaxle/ transmission fluid New appropriate automatic transaxle/ transmission fluid Apply grease Appropriate grease Apply sealant Appropriate sealant P Apply petroleum jelly Appropriate petroleum jelly R Replace part O-ring, gasket, etc SST Use SST or equivalent Appropriate tools OIL BRAKE FLUID ATF GREASE SEALANT Advisory Messages • You will find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this manual Warning • A Warning indicates a situation in which serious injury or death could result if the warning is ignored Caution • A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored Note • A Note provides added information that will help you to complete a particular procedure Specification • The values indicate the allowable range when performing inspections or adjustments Upper and lower limits • The values indicate the upper and lower limits that must not be exceeded when performing inspections or adjustments End Of Sie 00-00–3 00 GENERAL INFORMATION UNITS Electric current Electric power Electric resistance Electric voltage Length Negative pressure Positive pressure Number of revolutions Torque Volume Weight ezf000000000102 A (ampere) W (watt) ohm V (volt) mm (millimeter) in (inch) kPa (kilo pascal) mmHg (millimeters of mercury) inHg (inches of mercury) kPa (kilo pascal) kgf/cm2 (kilogram force per square centimeter) psi (pounds per square inch) rpm (revolutions per minute) N·m (Newton meter) kgf·m (kilogram force meter) kgf·cm (kilogram force centimeter) ft·lbf (foot pound force) in·lbf (inch pound force) L (liter) US qt (U.S quart) Imp qt (Imperial quart) ml (milliliter) cc (cubic centimeter) cu in (cubic inch) fl oz (fluid ounce) g (gram) oz (ounce) Conversion to SI Units (Système International d’Unités) • All numerical values in this manual are based on SI units Numbers shown in conventional units are converted from these values Rounding Off • Converted values are rounded off to the same number of places as the SI unit value For example, if the SI unit value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8 Upper and Lower Limits • When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is an upper limit and rounded up if the SI unit value is a lower limit Therefore, converted values for the same SI unit value may differ after conversion For example, consider 2.7 kgf/cm2 in the following specifications: 210—260 kPa {2.1—2.7 kgf/cm2, 30—38 psi} 270—310 kPa {2.7—3.2 kgf/cm2, 39—45 psi} • The actual converted values for 2.7 kgf/cm2 are 264 kPa and 38.4 psi In the first specification, 2.7 is used as an upper limit, so the converted values are rounded down to 260 and 38 In the second specification, 2.7 is used as a lower limit, so the converted values are rounded up to 270 and 39 End Of Sie 00-00–4 GENERAL INFORMATION FUNDAMENTAL PROCEDURES ezf000000000103 00 Preparation of Tools and Measuring Equipment • Be sure that all necessary tools and measuring equipment are available before starting any work chu0014w003 Special Service Tools • Use special service tools or equivalent when they are required 49 SE01 310 wgiwxx0024e Disassembly • If the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be marked in a place that will not affect their performance or external appearance and identified so that reassembly can be performed easily and efficiently wgiwxx0027e Inspection During Removal, Disassembly • When removed, each part should be carefully inspected for malfunction, deformation, damage and other problems wgiwxx0028e 00-00–5 GENERAL INFORMATION Arrangement of Parts • All disassembled parts should be carefully arranged for reassembly • Be sure to separate or otherwise identify the parts to be replaced from those that will be reused wgiwxx0029e Cleaning of Parts • All parts to be reused should be carefully and thoroughly cleaned in the appropriate method Warning • Using compressed air can cause dirt and other particles to fly out causing injury to the eyes Wear protective eye wear whenever using compressed air b3j0000w011 Reassembly • Standard values, such as torques and certain adjustments, must be strictly observed in the reassembly of all parts • If removed, the following parts should be replaced with new ones: — Oil seals — Gaskets — O-rings — Lockwashers — Cotter pins — Nylon nuts wgiwxx0031e • Depending on location: — Sealant and gaskets, or both, should be applied to specified locations When sealant is applied, parts should be installed before sealant hardens to prevent leakage — Oil should be applied to the moving components of parts — Specified oil or grease should be applied at the prescribed locations (such as oil seals) before reassembly chu0014w006 00-00–6 GENERAL INFORMATION Adjustment • Use suitable gauges and testers when making adjustments 00 chu0014w005 Rubber Parts and Tubing • Prevent gasoline or oil from getting on rubber parts or tubing wgiwxx0034e Hose Clamps • When reinstalling, position the hose clamp in the original location on the hose and squeeze the clamp lightly with large pliers to ensure a good fit wgiwxx0035e Torque Formulas • When using a torque wrench-SST or equivalent combination, the written torque must be recalculated due to the extra length that the SST or equivalent adds to the torque wrench Recalculate the torque by using the following formulas Choose the formula that applies to you SST 1 Torque Unit N·m kgf·m kgf·cm ft·lbf in·lbf Formula N·m × [L/(L+A)] kgf·m × [L/(L+A)] kgf·cm × [L/(L+A)] ft·lbf × [L/(L+A)] in·lbf × [L/(L+A)] A L wgiwxx0036e A : The length of the SST past the torque wrench drive L : The length of the torque wrench 00-00–7 GENERAL INFORMATION Vise • When using a vise, put protective plates in the jaws of the vise to prevent damage to parts End Of Sie PROTECTIVE PLATES chu0014w010 ELECTRICAL SYSTEM Connectors Disconnecting connectors • When disconnecting connector, grasp the connectors, not the wires ezf000000000104 GOOD NO GOOD chu0000w014 • Connectors can be disconnected by pressing or pulling the lock lever as shown wgiwxx0042e Locking connector • When locking connectors, listen for a click indicating they are securely locked wgiwxx0043e 00-00–8 AUTOMATIC TRANSAXLE (SERVICE) [LA4AX-EL (CD4E)] 86 Move the manual control lever shaft to the “D” position • Install pin to hold the SST in place v9410116 87 Move the manual valve detent lever component to the “D” position v1701206 88 Tighten the nut on the ball • Remove the shifter pin from the SST v1701207 89 Tighten the detent nut Rotate back to “D” position to reinspect the adjustment 12 N·m {1.2 kgf·m, 8.9 ft·lbf} bue0517a034 90 Using the SST, reinspect the manual control lever assembly setting v9410116 05-17D–100 AUTOMATIC TRANSAXLE (SERVICE) [LA4AX-EL (CD4E)] 91 Install the manual control lever 05 27 N·m {2.8 kgf·m, 20 ft·lbf} bue0517a035 92 Rotate the manual valve detent lever assembly to the neutral position (1) Range (2) Range (3) D range (4) N position (5) R position (6) P position gd3884a 93 Position the TR switch gd3001a 94 Using the SST, align the TR switch and tighten the bolts 95 Install the main control cover gasket 12 N·m {1.2 kgf·m, 8.9 ft·lbf} bue0517a036 05-17D–101 AUTOMATIC TRANSAXLE (SERVICE) [LA4AX-EL (CD4E)] 96 Install the main control cover and tighten the bolts in the indicated sequence 20 N·m {2.0 kgf·m, 15 ft·lbf} bue0517a037 97 Install the vent tube a0021834 98 Install a new transaxle filler tube grommet gd3006a 05-17D–102 AUTOMATIC TRANSAXLE (SERVICE) [LA4AX-EL (CD4E)] 99 Install the transaxle filler tube component (1) Install the tube (2) Install the transaxle filler tube bolt — Install the fluid level indicator N·m {0.8 kgf·m, 5.9 ft·lbf} 05 bue0517a038 100.Install the turbine shaft speed (TSS) sensor (1) Use petroleum jelly on the O-ring seal and position the TSS sensor — Install a new O-ring seal (2) Install the TSS sensor bolt 13 N·m {1.3 kgf·m, 9.6 ft·lbf} bue0517a039 101.Using the SST, install the LH differential seal 49 B001 795 buj0517w039 102.Using the SST, install the RH differential seal 307-428 (49 UN30 7428) buj0517w038 103.Using the SST, install the torque converter fluid seal Note • Make sure the torque converter seal garter spring does not become dislodged during fitting If the garter spring does become dislodged, install a new torque converter seal • Coat the torque converter seal garter spring with petroleum jelly v9610116 05-17D–103 AUTOMATIC TRANSAXLE (SERVICE) [LA4AX-EL (CD4E)] 104.Install the drain plug 27 N·m {2.8 kgf·m, 20 ft·lbf} bue0517a040 105.Install the output shaft speed (OSS) sensor v9910123 106.Install the pump drive shaft Note • Inspect correct rotation of the pump drive shaft gd1439a 107.Remove the transaxle from the SSTs End Of Sie yuj30701w02 05-17D–104 TECHNICAL DATA 05-50 TECHNICAL DATA TRANSMISSION/TRANSAXLE TECHNICAL DATA [GF4AX-EL] 05-50–1 TRANSMISSION/TRANSAXLE TECHNICAL DATA [LA4AX-EL (CD4E)] 05-50–3 End of Toc TRANSMISSION/TRANSAXLE TECHNICAL DATA [GF4AX-EL] automatic transaxle ezf055000000101 Automatic Transaxle Item Transaxle type Torque converter Bushing inner diameter (mm {in}) Outer and inner rotor clearance (mm {in}) Oil pump Forward clutch Spool outer diameter (mm {in}) Standard Maximum Standard Maximum Standard Maximum Standard Clearance between the oil pump base and the inner Maximum rotor (mm {in}) Number of drive/driven plates Drive plate thickness Standard (mm {in}) Minimum Forward clutch clearance (mm {in}) Snap ring size (mm {in}) Sun gear drum Small sun gear Carrier hub Coasting clutch Bushing inner diameter Maximum (mm {in}) Bushing inner diameter Maximum (mm {in}) Clearance between pinion washer and planet carrier Maximum (mm {in}) Number of drive/driven plates Standard Drive plate thickness (mm {in}) Maximum Coasting clutch clearance (mm {in}) Snap ring size (mm {in}) Reverse clutch 3-4 clutch Number of drive/driven plates Drive plate thickness Standard (mm {in}) Minimum Reverse clutch clearance (mm {in}) Snap ring size (mm {in}) Number of drive/driven plates Drive plate thickness Standard (mm {in}) Minimum 3-4 clutch clearance (mm {in}) Snap ring size (mm {in}) Low and reverse brake 2-4 brake band Number of drive/driven plates Standard Drive plate thickness (mm {in}) Minimum Low and reverse brake clearance (mm {in}) Snap ring size (mm {in}) Piston stem stroke (mm {in}) Specification GF4AX-EL 53.030 {2.088} 53.076 {2.090} 0.02—0.04 {0.0008—0.0015} 0.05 {0.0019} 13.970—13.980 {0.5500—0.5503} 13.970 {0.5500} 0.040—0.115 {0.00157—0.00453} 0.125 {0.00492} 3/3 1.6 {0.063} 1.5 {0.059} 0.97—1.20 {0.038—0.047} 2.00 {0.079}, 2.15 {0.085}, 2.30 {0.091}, 2.45 {0.096}, 2.60 {0.102}, 2.75 {0.108} 33.4 {1.31} 24.0 {0.945} 0.2—0.7 {0.008—0.028} 2/3 1.6 {0.063} 1.5 {0.059} 1.0—1.2 {0.039—0.047} 1.50 {0.059}, 1.65 {0.065}, 1.80 {0.071}, 1.95 {0.077}, 2.10 {0.083}, 2.25 {0.089} 2/2 1.6 {0.063} 1.5 {0.059} 1.5—1.8 {0.059—0.070} 2.0 {0.079}, 2.2 {0.087}, 2.4 {0.094}, 2.6 {0.102}, 2.8 {0.110} 4/4 1.6 {0.063} 1.5 {0.059} 1.3—1.5 {0.051—0.059} 3.80 {0.150}, 3.91 {0.154}, 4.04 {0.159}, 4.17 {0.164}, 4.30 {0.169}, 4.43 {0.174}, 4.56 {0.179}, 4.69 {0.185}, 4.80 {0.189} 4/4 1.6 {0.063} 1.5 {0.059} 1.5—1.8 {0.060—0.070} 6.8 {0.268}, 7.0 {0.276}, 7.2 {0.283}, 7.4{0.291}, 7.6 {0.299} 0.8—1.2 {0.0394—0.0472} 05-50–1 05 TECHNICAL DATA Item Specification 0.25—0.50 {0.010—0.019} 1.2 {0.047}, 1.4 {0.055}, 1.6 {0.063}, 1.8 {0.071}, 2.0 {0.078}, 2.2 {0.087} Total end play (mm {in}) End play adjust race (mm {in}) Idle gear bearing preload (N·m {kgf·cm, in·lbf}) 0.03—0.8 {0.3—9.0, 0.27—7.8} 4.540 {0.179}, 4.575 {0.180}, 4.610 {0.181}, 4.645 {0.183}, 4.680 {0.184}, 4.715 {0.186}, 4.750 {0.187}, 4.785 {0.188}, 4.820 {0.190}, 4.855 {0.191}, 4.890 {0.193}, 4.925 {0.194}, 4.960 {0.195}, 4.995 {0.197}, 5.030 {0.198}, 5.065 {0.199}, 5.100 {0.201}, 5.135 {0.202}, 5.170 {0.204}, 5.205 {0.205}, 5.240 {0.206}, 5.275 {0.208}, 5.310 {0.209} Idle gear Preload adjust spacers (mm {in}) Output gear bearing preload (N·m {kgf·cm, in·lbf}) 0.9—2.0 {9—21, 17.9—18.2} 0.375 {0.015}, 0.425 {0.017}, 0.475 {0.019}, 0.50 {0.020}, 0.525 {0.021}, 0.55 {0.022}, 0.575 {0.023}, 0.60 {0.024}, 0.625 {0.025}, 0.65 {0.026}, 0.675 {0.027}, 0.70 {0.028}, 0.725 {0.029}, 0.75 {0.030}, 0.775 {0.031}, 0.80 {0.031}, 0.825 {0.032}, 0.85 {0.033}, 0.875 {0.034}, 0.90 {0.035}, 0.925 {0.036}, 0.95 {0.037}, 0.975 {0.038}, 1.00 {0.039}, 1.025 {0.040}, 1.05 {0.041}, 1.075 {0.042}, 1.10 {0.043}, 1.125 {0.044}, 1.15 {0.045}, 1.175 {0.046}, 1.20 {0.047}, 1.225 {0.048}, 1.25 {0.049}, 1.275 {0.050}, 1.30 {0.051}, 1.325 {0.052}, 1.35 {0.053}, 1.375 {0.054}, 1.40 {0.055} Output gear Preload adjust shims (mm {in}) Differential bearing preload (N·m {kgf·cm, in·lbf}) 3.0—3.9 {30—40, 27—34} Preload adjust shims (mm {in}) Differential Backlash of side gear and pinion gear (mm {in}) Standard Maximum Backlash adjust shims (mm {in}) Distance A (mm {in}) Height difference between the reverse and forward drum and the transaxle case (mm {in}) 0.1 {0.0039}, 0.12 {0.0047}, 0.14 {0.0055}, 0.16 {0.0062}, 0.18 {0.0071}, 0.20 {0.0079}, 0.50 {0.0147}, 0.70 {0.0276}, 1.00 {0.0394} 0.025—0.10 {0.0010—0.0039} 0.10 {0.0039} 2.00 {0.078}, 2.05 {0.080}, 2.10 {0.083}, 2.15 {0.085}, 2.20 {0.087} 16.20 {0.6378} 0.7—1.9 {0.028—0.075} Spring Item Oil pump Spring 2-3 accumulator 2-3 accumulator spring Orifice check valve spring Coasting clutch Spring and retainer component 3-4 clutch Spring Low and reverse brake Spring Band servo Servo return spring Control valve body Pressure modifier accumulator spring 3-2 timing spring Cut back spring Bypass spring Small 1-2 accumulator spring Large 1-2 accumulator spring N-D accumulator spring 05-50–2 Outer diameter (mm {in}) Free length (mm {in}) No of coils Wire diameter (mm {in}) 13.0 {0.512} 53.0 {2.09} 12.0 1.2 {0.047} 11.5 {0.453} 8.0 {0.315} 77.7 {3.06} 13.0 {0.512} 23.3 3.5 1.4 {0.055} 0.4 {0.016} — 31.54 {1.242} — — 83.3 {3.28} 38.7 {1.52} 1.0 5.5 {0.22} — 18.07 {0.7114} — — 27.7 {1.09} 43.25 {1.703} 4.5 3.2 {0.13} 8.2 {0.32} 8.25 {0.325} 8.2 {0.32} 6.3 {0.25} 14.8 {0.583} 20.2 {0.795} 9.8 {0.39} 38.2 {1.50} 35.4 {1.394} 29.8 {1.17} 29.5 {1.16} 81.6 {3.21} 81.6 {3.21} 52.9 {2.08} 16.5 12.5 7.4 11.7 17.7 12.5 12.0 1.2 {0.047} 0.85 {0.033} 0.6 {0.02} 0.6 {0.02} 1.7 {0.067} 2.3 {0.091} 1.0 {0.039} TECHNICAL DATA Item Small N-R accumulator spring Large N-R accumulator spring Converter relief spring Solenoid reducing spring Low reducing spring 1-2 shift spring 2-3 shift spring Coast timing spring TCC shift spring 3-4 shift spring Pressure modifier spring Pressure regulator spring 2-3 timing spring Outer diameter (mm {in}) 7.2 {0.28} 11.2 {0.441} 7.4 {0.29} 8.0 {0.31} 8.7 {0.34} 7.4 {0.29} 7.4 {0.29} 6.2 {0.24} 6.0 {0.24} 7.4 {0.29} 5.0 {0.2} 12.0 {0.472} 4.7 {0.19} Free length (mm {in}) 60.1 {2.37} 56.0 {2.20} 32.3 {1.27} 40.5 {1.594} 38.3 {1.51} 36.6 {1.44} 36.6 {1.44} 28.0 {1.10} 40.0 {1.57} 36.6 {1.44} 19.0 {0.75} 33.9 {1.34} 22.3 {0.878} No of coils 26.2 15.2 13.5 12.0 12.5 12.0 12.0 16.0 13.8 12.0 12.7 7.0 14.0 Wire diameter (mm {in}) 1.0 {0.039} 1.6 {0.063} 1.1 {0.043} 0.9 {0.03} 0.9 {0.03} 0.8 {0.031} 0.8 {0.031} 0.6 {0.02} 0.5 {0.02} 0.8 {0.031} 0.6 {0.024} 1.1 {0.043} 0.65 {0.026} Transfer Item Preload value (N·m {kgf·cm, in·lbf}) Pinion gear Ring gear Preload adjust spacer (mm {in}) Adjust shims (mm {in}) Backlash of ring gear (mm {in}) Specification 0.88—1.37 {9.0—14.0, 7.9—12.1} 3.08 {0.1212}, 3.095 {0.1219}, 3.11 {0.1224}, 3.125 {0.1230}, 3.14 {0.1236}, 3.155 {0.1242}, 3.17 {0.1248}, 3.185 {0.1254}, 3.20 {0.1260}, 3.215 {0.1266}, 3.23 {0.1272}, 3.245 {0.1278}, 3.26 {0.1283}, 3.275 {0.1289}, 3.29 {0.1295}, 3.305 {0.1301}, 3.32 {0.1307}, 3.335 {0.1313}, 3.35 {0.1319}, 3.365 {0.1325}, 3.38 {0.1331}, 3.395 {0.1335}, 3.41 {0.1343}, 3.425 {0.1348}, 3.44 {0.1354}, 3.455 {0.1360}, 3.47 {0.1366} 3.50 {0.1378}, 3.55 {0.1398}, 3.60 {0.1417}, 3.65 {0.1437}, 3.70 {0.1457}, 3.75 {0.1476}, 3.80 {0.1496}, 3.85 {0.1516}, 3.90 {0.1535}, 3.95 {0.1555}, 4.00 {0.1574}, 4.05 {0.1594}, 4.10 {0.1614}, 4.15 {0.1634}, 4.20 {0.1654}, 4.25 {0.1673}, 4.30 {0.1693}, 4.35 {0.1713}, 4.40 {0.1732}, 4.45 {0.1752}, 4.50 {0.1772}, 4.55 {0.1791}, 4.60 {0.1811} 0.09—0.11 {0.0035—0.0043} End Of Sie TRANSMISSION/TRANSAXLE TECHNICAL DATA [LA4AX-EL (CD4E)] Item Automatic transaxle type ATF Type Number of drive/driven plates Specification LA4AX-EL(CD4E) Mercon®ATF XT-2-QDX Forward clutch Coast clutch Forward/Coast clutch Clutch pack clearance (mm {in}) pack Retaining ring thickness (mm {in}) Number of drive/driven plates Clutch plate to retaining ring clearance (mm {in}) Direct clutch pack Retaining ring thickness (mm {in}) Reverse clutch pack ezf055000000102 Number of drive/driven plates Clutch plate to retaining ring clearance (mm {in}) Retaining ring thickness (mm {in}) 3/3 2/2 0.230.96 {0.090.037} 1.431.53 {0.0560.060} 1.591.69 {0.0620.066} 1.751.85 {0.0690.073} 1.922.02 {0.0750.079} 4/4 0.521.12 {0.0200.044} 1.281.38 {0.0500.054} 1.391.49 {0.0540.058} 1.521.62 {0.0590.063} 1.651.75 {0.0640.069} 2/2 0.050.99 {0.0010.038} 1.391.49 {0.0540.058} 1.531.63 {0.0600.064} 1.681.78 {0.0660.070} 05-50–3 05 TECHNICAL DATA Low/reverse clutch pack Item Number of drive/driven plates Pressure plate to low one-way clutch thrust plate clearance (mm {in}) Pressure plate thickness (mm {in}) Oil pump Intermediate and overdrive servo Reverse/overdrive carrier component Low/intermediate carrier component Final drive carrier component Torque converter Drive chain Drive gear end clearance (mm {in}) Drive shaft rotational torque (N·m {kgf·cm, in·lbf}) Servo travel Narrow groove case (mm {in}) Wide groove case Apply rod length (mm {in}) Number of rings Pinion gear end play (mm {in}) Pinion gear end play (mm {in}) Dimension C (mm {in}) 0.080.33 {0.0030.012} 0.340.59 {0.0130.023} 0.600.85 {0.0230.033} 0.861.12 {0.0330.040} Transaxle case-to-driven Sprocket/final drive sun gear thrust bearing shim (mm {in}) Driven Sprocket Alignment Shim No.11 Dimension C (mm {in}) 05-50–4 13.3213.48 {0.5240.531} 13.4913.65 {0.5310.537} 13.6613.82 {0.5370.544} 13.8313.99 {0.5440.551} 14.0014.16 {0.5510.557} 14.1014.34 {0.5570.564} 2.062.16 {0.0810.085} 2.262.36 {0.0890.092} 2.462.57 {0.0970.101} 0.040.08 {0.0010.003} 0.3 {3.1, 2.65} 2.44.9 {0.090.19} 2.444.94 {0.0960.194} 108.1 {4.25} 107.1 {4.21} 105.7 {4.16} 0.150.72 {0.0050.028} 0.170.65 {0.00670.0264} Turbine shaft end play (mm {in}) Insert torque (N·m {kgf·m, ft·lbf}) Turbine rotational torque (N·m {kgf·m, ft·lbf}) Gap of chain (mm {in}) Drive sprocket alignment thrust washer No.10 0.321.07 {0.0120.042} 0.150.72 {0.0050.028} Plauet gear end play (mm {in}) Drive sprocket-to-converter housing thrust washer (mm {in}) Specification 3/3 AA BA CA DA Select washer Select washer Select washer Select washer AB BB CB DB EB FB Select shim Select shim Select shim Select shim Select shim Select shim 1.27 {0.05} 14 {1.4, 10} {0.8, 5.9} 3.175 {0.125} 1.411.51 {0.0520.059} 1.671.77 {0.0650.069} 1.932.03 {0.0750.079} 2.192.29 {0.0860.090} DA CA BA AA 2.102.20 {0.0820.086} 1.922.02 {0.0750.079} 1.751.85 {0.0680.072} 1.571.67 {0.0610.065} 1.401.50 {0.0520.059} 1.221.32 {0.0480.051} FB EB DB CB BB AB TECHNICAL DATA Item Differential case-to-converter housing thrust bearing shim (mm {in}) Differential end play shim No.14 Dimension C (mm {in}) 129.27129.56 {5.0895.100} 129.57129.88 {5.1015.112} 129.87130.15 {5.1125.124} 130.16130.45 {5.1245.135} 130.46130.76 {5.1365.148} AA BA CA DA EA Select shim Select shim Select shim Select shim Select shim Specification 0.981.08 {0.0380.042} 1.281.38 {0.0500.054} 1.571.67 {0.0610.065} 1.871.97 {0.0740.077} 2.172.27 {0.0850.089} FB 05 EB DB CB BB End Of Sie 05-50–5 SERVICE TOOLS 05-60 SERVICE TOOLS TRANSMISSION/TRANSAXLE SST [GF4AX-EL] 05-60–1 TRANSMISSION/TRANSAXLE SST [LA4AX-EL (CD4E)] 05-60–3 End of Toc TRANSMISSION/TRANSAXLE SST [GF4AX-EL] automatic transaxle ezf056000000101 49 0107 680A 49 0180 510B 49 0727 570 Engine stand Preload measuring attachment Pinion height gauge body 49 0839 425C 49 8531 565 49 B017 209 Bearing puller set Drive pinion model Attachment J 49 F017 1A0 49 F027 003 49 F027 005 Universal wrench Handle Attachment 62 49 F207 007 49 F401 331 49 F401 337A Attachment 72 Body Attachment C 49 F401 366A 49 FT01 361 49 FT01 439 Plate Bearing remover Idler gear shaft holder 49 G019 011 49 G019 012 49 G019 013 Bearing installer Leak checker Bearing remover 49 G019 017 49 G019 022 49 G019 0A0 Oil seal installer Attachment K Transaxle hanger set 05-60–1 05 SERVICE TOOLS 49 G019 0A2 49 G019 0A5B 49 G019 0A7A Turbine shaft holder set Shim selector set Return spring compressor set 49 G027 004 49 G030 338 49 G030 455 Gauge block Attachment E Diff side gear holder 49 G030 795 49 H027 002 49 L027 002 Oil seal installer Bearing remover Shim driver 49 L027 004 49 L027 008 49 L027 009 Gear case remover Attachment Base 49 L027 010 49 L027 0A1 49 L027 0A3 Replacer bolt Bearing remover set Carrier hanger set 49 S033 108 49 S120 710 49 T032 316 Bearing installer Coupling flange set Shaft 49 T032 317 49 U027 001 49 U027 003 Weight Collar Oil seal installer 49 W033 103 Installer – 05-60–2 – SERVICE TOOLS End Of Sie TRANSMISSION/TRANSAXLE SST [LA4AX-EL (CD4E)] ezf056000000102 1: Mazda SST number 2: Global SST number Example 1:49 UN30 3009 2:303-009 05 Crankshaft damper remover 1:49 G019 038 2: Transaxle Hanger 1:49 0107 680A 2: Engine Stand 1:49 UN30 7351 2:307-351 TRS Alignment Tool 1:49 UN30 8375 2:308-375 Input Shaft Seal Remover 1:49 UN30 7428 2:307-428 Oil Seal Installer 1:49 UN01 100 2:307-289 Oil Pump Removal Bolts 1:49 UN01 119 2:307-240 Lube Tube Seal Replacer 1:49 UN01 098 2:307-286 Needle Bearing Remover/ Installer 1:49 UN01 099 2:307-287 Servo Plug Replacer 1:49 UN01 122 2:205-098 Threaded Drawbar 1:49 UN01 039 2:308-125 Bearing Cup Remover 1:49 UN01 124 2:308-201 Input Shaft Bearing Remover 1:49 UN20 5153 2:205-153 Handle 1:49 UN01 103 2:307-294 Needle Bearing Installer 1:49 UN30 7097 2:307-097 Throttle Shaft Seal Installer 1:49 UN01 115 2:307-306 Lube Tube Replacer 1:49 UN01 116 2:307-307 Lube Tube Replacer 1:49 UN01 094 2:307-281 Piston Seal Protector 05-60–3 SERVICE TOOLS 1:49 UN01 095 2:307-282 Piston Seal Protector 1:49 UN01 096 2:307-283 Hub Seal Sizer 1:49 UN01 106 2:307-299 Valve Body Guide Pin Set 1:49 UN01 107 2:307-127 Pump Alignment Pin Set 1:49 UN01 123 2:307-071 End Play Checking Tool 1:49 UN01 120 2:307-308 End Play Checking Tool Sleeve 1:49 UN01 097 2:307-284 Piston Seal Protector 1:49 UN01 093 2:307-280 Piston Seal Protector 1:49 UN01 109 2:307-304 Preload Plate 1:49 UN01 110 2:307-304-01 Adapter Plate 1:49 UN01 111 2:307-304-02 Aligner Adapter 1:49 UN01 112 2:307-304-03 Aligner Adapter 1:49 UN01 114 2:307-300-01 Gauge Bar Spacer Set 1:49 UN01 113 2:307-301 Transmission Test Plate 1:49 UN01 127 2:307-126 Plate Hold Down Screw Set 1:49 UN01 117 2:303-D011 Actuator Pin 3/16 Dia 1:49 UN01 118 2:303-D019 Collet 3/4 to 7/8 1:49 UN01 085 2:307-S290 Shifter Shaft Aligner 1:49 0223 630B 2: Rear Shaft Puller Body 1:49 UN11 101 2: Adapter 1:49 B001 795 2: Oil Seal Installer 1:49 UN01 104 2:307-295 Servo Cover Remover/ Installer 1:49 UN01 105 2:307-S296 Servo Piston Rod Selection Tool 1:49 8501 631A 2: Attachment 05-60–4 SERVICE TOOLS 1:49 G019 0A7A 2: Return Spring Compressor Set 1:49 G032 312 2: Bearing Installer 1:49 UN01 108 2:307-300 Gauge Bar 1:49 UN30 7429 2:307-429 Oil Seal Remover 1:49 U025 001 2: Protector Installer 1:49 L019 001 2: Bolt 05 End Of Sie 05-60–5 ... relevant information supplementary to this volume will be made available at Ford dealers This manual should be kept up-to-date Ford Motor Company reserves the right to alter the specifications and...CONTENTS Title Section GENERAL INFORMATION ESCAPE Overhaul Manual • ENGINE • AUTOMATIC TRANSMISSION AND TRANSFER FOREWORD This Manual explains... and the use of any kind of information storage and retrieval system—without permission in writing Ford Motor Company ENGINE TRANSMISSION/ TRANSAXLE FEATURES SERVICE © 2006 Mazda Motor Corporation
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