Form No F228-10-06C CONTENTS TITLE Section GENERAL INFORMATION GI ILLUSTRATED INDEX II MAINTENANCE AND ADJUSTMENTS A RECIPROCATING ENGINE B ROTARY ENGINE C LUBRICATION SYSTEM D COOLING SYSTEM E FUEL AND EMISSION CONTROL SYSTEMS F ENGINE ELECTRICAL SYSTEM G CLUTCH H MANUAL TRANSMISSION J AUTOMATIC TRANSMISSION K PROPELLER SHAFT L FRONT AND REAR AXLES M STEERING SYSTEM N BRAKING SYSTEM P WHEELS AND TIRES Q SUSPENSION R BODY S BODY ELECTRICAL SYSTEM T HEATER AND AIR CONDITIONER SYSTEMS U SPECIAL PURPOSE EQUIPMENT V PAINT Y WIRE HARNESS Z ALPHABETICAL INDEX AI This manual shows sections Form No F228-10-06C THIS PAGE INTENTIONALLY LEFT BLANK Form No F228-10-06C FOREWORD These standard repair times indicate the times required to perform individual operations for repairs, replacement and adjustment of Ford vehicles The labor charges for warranty repairs are to be reimbursed based on the times specified in this manual In addition, the inspection times required for pre-delivery inspection and scheduled maintenance are also shown for your information This manual can therefore be used to organize operations and calculate service charges to your customers This manual is applicable to the vehicles beginning with the following Vehicle Identification Numbers ESCAPE LFA CKZTNX❉2 LFA CLZTNX❉2 LFA YKZTNX❉2 LFA YLZTNX❉2 LFA CMZTVX❉2 LFA YMZTVX❉2 LFA CNZTVX❉2 LFA YNZTVX❉2 000001~ NOTE In the case of parts warranty; • when the appropriate operation number for the part is specified in this manual, please use it • when the appropriate operation number is unavailable in this manual, please make and use an operation number in accordance with the instructions on page GI – 11 The SRT and operation no listed in this manual may be revised without prior notice © 2006 Mazda Motor Corporation F228-10-06C Form No F228-10-06C THIS PAGE INTENTIONALLY LEFT BLANK Form No F228-10-06C GI GI: GENERAL INFORMATION HOW TO READ THIS MANUAL CONTENTS OF ENGINE ADJUST HOW TO USE THIS MANUAL CONSTITUENT OF REPAIR TIME HOW TO MEASURE REPAIR TIME OPERATION NUMBER FOR ACTUAL TIME TROUBLE CODE Symptom code Damage code GI – GI – GI – GI – 10 GI – 10 GI – 11 GI – 12 GI – 14 Form No F228-10-06C GI GENERAL INFORMATION HOW TO READ THIS MANUAL Example R01 FRONT SUSPENSION (STRUT) R–2 Effective NOV 1998 / F219-10-98K q KEY (Illustration Number) Determine the required operation, shown on the time table, by using the key provided in the illustration The illustration is applicable to all model years therefore some parts are different in shape or specification from the illustration in this manual w OPERATION NUMBER The operation number is an 8-digit code made up of the four parts shown below ❉ ❉ ❉ Part ❉ ❉ ❉ – ❉ – ❉ Part Part Part 1) Part (PNC … Part Name Code) This part indicates the part or component that is the subject of the operation PNC is established by the Service Department to classify parts by their function This numbering is applied to all models and model years 2) Part (Specification Variation) This part indicates labor operations which may differ because of difference in vehicle specifications GI – Effective MAR 2006 / F228-10-06C Form No F228-10-06C GENERAL INFORMATION GI Example ENGINE K E Y B01 OPERATION REPAIR TIME NUMBER OPERATION ENGINE, OH M/T • • • • SOHC B0101A–H– X With A/C add A 0.3 DOHC B0101D–H– X 19.1 18.8 With A/C add A F-12VALVE B0101G–H– X — 0.3 With A/C add A — V6 B0101H–H– X — With A/C add A — BA • BP B0101L–H– X — With A/C add A — BA • B6 B0101Z–H– X — With A/C add A — BA • Z5 B01011–H– X — With A/C add A — BA • B3-EGI B01012–H– X — — With A/C add A For the R.H.D models (Aug 95~) BA • B3-Carb B01013–H– X only, — A/C 18.7 refrigerant evacuation and recharge is With A/C add necessary Cylinder head (B0401), R&R Add U0004X–R–X (0.7 hrs.) when it’s performed Cylinder block (B0501), R&R at an Authorized Dealership Piston (B0507), R&R As for the applicable models, please refer to the FOREWORD of this manual Engine, Adjust (A) B–3 Effective NOV 1998 / F219-10-98K 3) Part (Operation type) The codes are: A Adjust C Check D Diagnose G Clean and Repack H Overhaul M P R T Periodical inspection service, Machine Pre-delivery inspection service, Color coat Remove and Replace Tighten 4) Part (Suffix) This part specifies the labor operations for add-on repairs and/or actual time repairs In this part, alphabetical symbols are used and have the following meanings: A Air conditioner M Key Less Entry B Power steering N Air Pump C 4-Wheel Anti-Lock Brake System P CX D EC-PS Q Lifter E LSD R 4WD F TURBO S A/T G Power Window U Use A/T cooler flusher H EGI V Use four wheel alignment tester J DOHC T Actual time → Refer to page GI – 11 “Operation K Sunroof Number for Actual Time” L Power Take Off W Rear Anti-Lock Brake System Effective MAR 2006 / F228-10-06C GI – Form No F228-10-06C GI GENERAL INFORMATION e REPAIR TIME The repair times in this manual are given in hours and tenth of hours (e.g 3.2 for hours 12 minutes) Enter on the Warranty Claim Form in the manner shown Refer to example (page GI – 8) to calculate repair time for operations with add-ons r REPAIR TIME VARIATIONS Repair times may vary within a model group, such as: DOHC, TURBO, CIS, etc When selecting repair times, add adjusted time for specification differences and options to the standard times When specifications are other than listed, repair times are substituted by standard times Refer to example (page GI – 6) t VENDOR CODE In the case of a part of the same part number being supplied by more than one vendor, the vendor mark and vendor code are given to the part in the illustration When filing a warranty claim against such a part, enter the vendor code shown in this manual along with the vendor mark y ABBREVIATIONS AAS Auto Adjust Suspension ABS Anti-Lock Brake System ACC Auto Cruise Control A/C Air Conditioner ALL Auto Load Leveling ATF Automatic Transmission Fluid A/P Air Pump A/T Automatic Transmission B.F/L Before Face-lifted Cab Cabin Carb Carburetor CE Conventional Engine CIS Continuous Fuel Injection System CP Coupe CPU Central Processing Unit CSD Cold Start Device CX Comprex (Supercharger) D&C Disconnect and Connect DE Diesel Engine DOHC Double Overhead Camshaft DP Dual Proportioning EC-AT Electronically Controlled Automatic Transmission EC-PS Electronically Controlled Power Steering EGI Electronic Gasoline Injection EGR Exhaust Gas Recirculation F/L Face-lifted 4W ABS Four Wheel Anti-Lock Brake System 4WD (4×4) Four Wheel Drive 4WS Four Wheel Steering FWD Front Wheel Drive GI – H-AT HB HT HLA I4 LH LHD LPG LSD LSG M/T OH PATS P/S P.T.O P/W RH RHD R&R RWD SD SOHC SST TCS TR 2WD (4×2) V6 WU-TWC WU-OC Hydraulic Controlled Automatic Transmission Hatch Back Hard Top Hydraulic Lash Adjuster In-line, 4-cylinders Left Hand Left Hand Drive Liquefied Petroleum Gas Limited Slip Differential Load Sensing G-Valve Manual Transmission Overhaul Passive Anti-theft System Power Steering Power Take Off Power Window Right Hand Right Hand Drive Remove and Replace Rear Wheel Drive Sedan Single Overhead Camshaft Special Service Tool Traction Control System Transfer Two Wheel Drive V configuration, 6-cylinders Warm Up Three Way Catalytic Converter Warm Up Oxidation Catalytic Converter Effective MAR 2006 / F228-10-06C Form No F228-10-06C GENERAL INFORMATION GI CONTENTS OF ENGINE ADJUST CONTENTS Engine, Adjust (A) Engine, Adjust (B) Engine, Adjust (C) Valve clearance, Check/Adjust (Except model with HLA) Compression pressure, Check Spark plug, Check and clean Ignition timing, Check/Adjust (Gasoline engine) Injection timing, Check/Adjust (Diesel engine) Idle speed, Check/Adjust Engine oil level, Check Coolant level, Check Drive belt, Adjust Effective MAR 2006 / F228-10-06C GI – Form No F228-10-06C GENERAL INFORMATION GI HOW TO USE THIS MANUAL When a repair operation is performed, determine the operation number and repair time from the manual in the following manner Example Model: L3 engine without A/C Repair performed: Replace all pistons Step Turn to “II: ILLUSTRATED INDEX”, and find the page number of “B05: CYLINDER BLOCK” II B01 B02 B03 B04 B05 B06 ILLUSTRATED INDEX (B Section) ENGINE ENGINE FRONT ENGINE REAR CYLINDER HEAD CYLINDER BLOCK ENGINE MOUNT B– B– B – 16 B – 18 B – 32 B – 46 II – Step Effective NOV 1998 / F219-10-98K Turn to page B – 45 and find the operation number for PISTON, R&R, all CYLINDER BLOCK K E Y B05 OPERATION REPAIR TIME NUMBER OPERATION PISTON, R&R, all SOHC B0507A–R– X With A/C add A E-Carb B0507B–R– X 11.8 0.3 — DOHC B0507D–R– X 12.7 With A/C add A 0.3 F-12VALVE Effective NOV 1998 / F219-10-98K B0507G–R– X B – 45 Another method is to look for the page number under PISTON in the “AI: ALPHABETICAL INDEX” GI – Effective MAR 2006 / F228-10-06C Form No F228-10-06C THIS PAGE INTENTIONALLY LEFT BLANK Form No F228-10-06C Z: WIRE HARNESS Z01 WIRE HARNESS Z – SYMPTOM CODE START / IDLE 01 ENGINE DOSE NOT START 02 ENGINE HARD START 03 ROUGH IDLE BATTERY CHARGE 20 UNDERCHARGING / DEAD BATTERY MALFUNCTION 64 IMPROPER OPERATION 65 IMPROPER INDICATION NOISE & VIBRATION 82 UNUSUAL NOISE (excl ENGINE KNOCKING, BRAKE SQUEAKING, OPERATION NOISE, RESONANCE NOISE) ODOR, BURNT 84 UNUSUAL ODOR 85 BURNT / SMOKE 86 BLOWN FUSE OTHERS DAMAGE CODE MATERIAL 9A BROKEN, DAMAGED, CRACKED WORKMANSHIP 9G IMPROPER ASSEMBLY, IMPROPER TORQUE, BOLTS / NUTS LOOSEN ELECTRICAL 9Q SHORT CIRCUIT, DAMAGED INSULATION, SHORTED AGAINST BODY OR MOVING PARTS 9R OPEN CIRCUIT, HIGH RESISTANCE, FATIGUE OPEN CIRCUIT DUE TO VIBRATION OF HARNESS 9S LOOSE COUPLER CONNECTION 9T CONNECTION(S) CAME OUT OF COUPLER 9U PINCHED HARNESS 9V INCORRECT WIRING OTHERS 93 FOREIGN MATERIAL, PLUGGED, CLOGGED, CARBON DEPOSIT, POOR CONTACT DUE TO DIRT / RUST / DUST 98 INTERFERE WITH BODY, RATTLING NOISE FROM COUPLER OR HARNESS 92 BROKEN Z * The codes on this page will cover most of the parts, components, or systems contained in this Section However, if suitable codes cannot be found, refer to the complete code chart in Section GI of this manual Form No F228-10-06C THIS PAGE INTENTIONALLY LEFT BLANK Form No F228-10-06C WIRE HARNESS Z LOCATION CODE WIRING HARNESS REPAIRS H04 H09 H10 H15 H16 H20 H21 H25 H26 H03 H02 H05 H08 H11 H14 H19 H24 H01 H28 H06 H07 H12 H13 H29 H01 H02 H03 H04 H05 H06 H07 H08 H09 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H27 SHROUD LH FRONT ″ CENTER ″ RH WHEEL APRON RH FRONT ENGINE FRONT WHEEL APRON LH FRONT ″ LH DASHBOARD SIDE ENGINE DASHBOARD SIDE WHEEL APRON RH DASHBOARD SIDE DASHBOARD & INSTRUMENT PANEL RH ″ CENTER ″ LH FLOOR LH FRONT ″ CENTER FRONT ″ RH FRONT DOOR RH FRONT ″ LH FRONT FLOOR LH REAR ″ CENTER REAR ″ RH REAR Effective MAR 2006 / F228-10-06C H17 H18 H30 H22 H31 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 LHD RHD FRT RER LFR RFR LRR RRR LWR UPR H23 H32 DOOR ″ TRUNK ″ ″ ″ ″ ″ FRONT PILLAR ROOF REAR WINDOW TRUNK LID LEFT RIGHT FRONT REAR LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR LOWER UPPER RH REAR LH REAR LH FRONT CENTER FRONT RH FRONT RH REAR CENTER REAR LH REAR Z–3 Form No F228-10-06C Z01 Z–4 WIRE HARNESS Revised JUL 1997 / F216-11-97G Effective MAR 2006 / F228-10-06C Form No F228-10-06C WIRE HARNESS K E Y OPERATION Z01 OPERATION REPAIR TIME NUMBER FRONT HARNESS, R&R Z0101X–R– X 3.2 INSTRUMENT PANEL HARNESS, R&R Z0102X–R– X 2.8 Includes: • Instrument panel assembly, R&R REAR HARNESS, R&R Z0104X–R– X 3.9 REAR HARNESS No.2, R&R Z0105X–R– X 0.8 ENGINE HARNESS, R&R L3 engine Z0106A–R– X 0.9 AJ (3.0L Duratec) engine Z0106B–R– X 0.8 Z0107X–R– X 2.9 One side Z0110A–R– X 0.8 Both sides Z0110B–R– X 1.3 One side Z0111A–R– X 0.6 Both sides Z0111B–R– X 1.1 INTERIOR LAMP HARNESS, R&R Includes: • Headliner (S1701), R&R 10 FRONT DOOR HARNESS, R&R Includes: • Door trim (S1026), R&R 11 REAR DOOR HARNESS, R&R Includes: • Door trim (S1125), R&R 12 EMISSION HARNESS, R&R L3 engine Z0112A–R– X 0.8 AJ (3.0L Duratec) engine Z0112B–R– X 1.1 Effective MAR 2006 / F228-10-06C Z–5 Form No F228-10-06C THIS PAGE INTENTIONALLY LEFT BLANK Form No F228-10-06C AI: ALPHABETICAL INDEX AI Form No F228-10-06C AI ALPHABETICAL INDEX [A] BOOST SENSOR, R&R F – 19 “A” PILLAR TRIM, R&R S – 41 BOOT (Rack), R&R N – A/T cooler flushing and ATF change A – BOUND BUMPER, R&R R – ABS CONTROL UNIT, R&R P – 15 BOUND STOP RUBBER, R&R R – ABS FRONT SENSOR, R&R P – 15 BRAKE DRUM BACK PLATE, R&R P – ABS HYDRAULIC UNIT, R&R P – 15 BRAKE FLUID LEVEL, Check A – ABS REAR SENSOR, R&R P – 15 BRAKE FLUID, Change A – ACCELERATOR CABLE, R&R F – BRAKE PEDAL and/or BUSH, R&R P – 11 ACCELERATOR LINKAGE and CHOKE BRAKE SWITCH, R&R P – 11 MECHANISM, Check A – ACCELERATOR PEDAL ARM, R&R F – 20 BYPASS/IDLE AIR CONTROL VALVE and/or GASKET, R&R F – AIR BAG CONTROL UNIT, R&R S – 45 AIR BAG MODULE, R&R S – 45 [C] AIR BAG SENSOR, R&R S – 45 “C” PILLAR TRIM, R&R S – 41 AIR CLEANER ASSEMBLY, R&R F – CALIPER ASSEMBLY, R&R P – AIR CONDITIONING RELAY, R&R U – 15 CALIPER ASSEMBLY, R&R P – ANTENNA, R&R T – 21 CAMSHAFT POSITION SENSOR, R&R F – 20 ASH-TRAY, R&R S – 15 CAMSHAFT, R&R B – 12 ATF, Change A – CENTER DUCT, R&R U – AUDIO SET, R&R T – 21 CENTRAL PROCESSING UNIT (CPU) or AUTOMATIC TRANSMISSION FLUID LEVEL, Check and adjust A – AUTOMATIC TRANSMISSION LINE PRESSURE & OPERATION, Check A – AUTOMATIC TRANSMISSION LINE PRESSURE, Check A – GENERIC ELECTRONIC MODULE (GEM), R&R T – CHAIN ADJUSTER ASSEMBLY, R&R B – CHARCOAL CANISTER, Check A – CHARCOAL CANISTER, R&R F – 15 CIGAR LIGHTER, R&R T – CLIMATE CONTROL ASSEMBLY, R&R U – [B] CLIMATE CONTROL WIRE, R&R U – “B” PILLAR TRIM, R&R S – 41 CLIMATE MODE CONTROL, Check A – BALL BEARING, DUST SEAL and/or CLOCK SPRING, R&R T – BRACKET, R&R M – COIL SPRING, R&R R – BALL JOINT SET, R&R N – COIL SPRING, R&R R – BATTERY TERMINAL, Clean and check A – COMBINATION SWITCH, R&R T – BATTERY, R&R G – COMPANION FLANGE, R&R M – 11 BEARING (Drive pinion), R&R, all M – 11 COMPRESSION PRESSURE, Check A – BEARING COVER OIL SEAL, R&R K – COMPRESSOR ASSEMBLY, R&R U – 13 BLOWER MOTOR, R&R U – COMPRESSOR ONLY, R&R U – 13 BLOWER RESISTER, R&R U – CONDENSER, R&R U – 17 BODY PART, Perforation repairs (Enter the CONNECTING ROD BEARING, R&R, all B – 16 actual time spent for this operation) Y – CONNECTING ROD, R&R, all B – 15 BONNET (HOOD) HINGE, R&R S – 11 CONSOLE LID, R&R S – 17 BONNET (HOOD) LOCK RELEASE WIRE, CONTROL VALVE BODY ASSEMBLY, R&R K – R&R S – 11 BONNET (HOOD) LOCK, R&R S – 11 CONTROL VALVE COVER and/or GASKET, R&R K – BONNET (HOOD), Color-coat Y – COOLING FAN ASSEMBLY, R&R E – BONNET (HOOD), R&R S – 11 COOLING FAN MOTOR, R&R E – AI – Effective MAR 2006 / F228-10-06C Form No F228-10-06C ALPHABETICAL INDEX COOLING FAN RELAY, R&R E – AI DRIVE PLATE, ADAPTER and/or BACKING COOLING FAN, R&R E – PLATE, R&R K – COOLING SYSTEM, Check for leak A – DRIVE UNIT, R&R S – 35 COOLING UNIT, R&R U – 15 DTC READING BY DIAGNOSTIC TOOL T – COWL GRILLE, R&R S – DTC READING BY DIAGNOSTIC TOOL U – CRANKSHAFT POSITION SENSOR, R&R F – 19 DTC READING BY DIAGNOSTIC TOOLS F – CRANKSHAFT, R&R B – 15 DTC READING BY DIAGNOSTIC TOOLS K – CROSSMEMBER, R&R R – DTC READING BY DIAGNOSTIC TOOLS P – CRUSH PAD, R&R S – 15 DUST PLATE, R&R P – CYLINDER BLOCK, R&R B – 15 CYLINDER HEAD COVER ASSEMBLY and/or [E] GASKET, R&R B – EGR PIPE and/or GASKET, R&R F – 17 CYLINDER HEAD GASKET, R&R B – EGR VALVE and/or GASKET, R&R F – 15 CYLINDER HEAD, R&R B – EGR VALVE, Check A – EMISSION HARNESS, R&R Z – [D] ENGINE COOLANT TEMPERATURE DAMPER STAY, R&R S – 31 DEFLECTOR, R&R S – 35 DEFROSTER NOZZLE, R&R U – SENSOR/CYLINDER HEAD TEMPERATURE SENSOR, Check A – ENGINE COOLANT TEMPERATURE DEMISTER DUCT, R&R U – SENSOR/CYLINDER HEAD TEMPERATURE DIFFERENTIAL ASSEMBLY, R&R K – 15 SENSOR, R&R F – 19 DIFFERENTIAL ASSEMBLY, R&R M – 11 ENGINE COOLANT, Change A – DIFFERENTIAL PINION GEAR, SIDE GEAR ENGINE HARNESS, R&R Z – and/or PINION SHAFT, R&R M – 12 ENGINE MOUNT RUBBER No.1, R&R B – 19 DISC BRAKE PAD, Check and adjust, all A – ENGINE MOUNT RUBBER No.2, R&R B – 19 DISC PLATE, Machine P – ENGINE MOUNT RUBBER No.3, R&R B – 19 DISC PLATE, Machine P – ENGINE MOUNT RUBBER No.4, R&R B – 19 DISC PLATE, R&R P – ENGINE OIL PRESSURE, Check A – DISC PLATE, R&R P – ENGINE OIL, Change A – DOOR BODY, R&R S – 23 ENGINE OIL, Check for leak A – DOOR BODY, R&R S – 27 ENGINE, OH B – DOOR CHECKER, R&R S – 23 EVAPORATOR COIL, R&R U – 15 DOOR CHECKER, R&R S – 27 EXHAUST MANIFOLD GASKET, R&R F – DOOR HINGE, R&R S – 23 EXHAUST MANIFOLD HEAT INSULATOR, DOOR LOCK ASSEMBLY, R&R S – 23 R&R F – DOOR LOCK ASSEMBLY, R&R S – 27 EXHAUST PIPE GASKET, R&R, all F – DOOR LOCK SUB SET, R&R S – EXPANSION VALVE, R&R U – 15 DOOR STRIKER, R&R S – 25 EXTRACTOR CHAMBER, R&R S – DOOR TRIM, R&R S – 25 DOOR TRIM, R&R S – 28 [F] DOOR WEATHERSTRIP, R&R S – 24 FAN SWITCH KNOB and/or A/C SWITCH DOOR WEATHERSTRIP, R&R S – 28 KNOB, R&R U – DOOR, Color-coat Y – FAN SWITCH, R&R U – DRAIN HOSE, R&R S – 35 FILLER CAP (Fuel tank), Check A – DRIVE BOOT SET (Front), R&R M – FILLER PIPE ASSEMBLY, R&R F – 13 DRIVE BOOT SET (Rear), R&R M – Effective MAR 2006 / F228-10-06C AI – Form No F228-10-06C AI ALPHABETICAL INDEX FINAL GEAR SET, R&R M – 11 FUEL DISTRIBUTOR, R&R, all F – 11 FLASHER UNIT, R&R T – FUEL EVAPORATIVE LINE, Check for leak A – FLEXIBLE HOSE, R&R U – 17 FUEL FILLER LID OPENER CABLE, R&R F – 13 FRESH AIR DUCT, R&R F – FUEL FILTER, R&R F – 11 FRONT ANTENNA FEEDER, R&R T – 21 FUEL INJECTOR, INSULATOR, GROMMET FRONT BELT LINE MOLDING, R&R S – and/or “O” RING, R&R, all F – 11 FRONT BRAKE HOSE, R&R P – 13 FUEL LINE and CONNECTION, Check for leak A – FRONT BUMPER, Color-coat Y – FUEL MAIN HOSE, R&R F – 11 FRONT BUMPER, R&R S – FUEL PUMP FEEDING PRESSURE, Check A – FRONT CONSOLE, R&R S – 17 FUEL PUMP and/or GAUGE GASKET, R&R F – 11 FRONT DOOR HARNESS, R&R Z – FUEL TANK, R&R F – 13 FRONT DRIVE SHAFT, R&R M – FRONT EXHAUST PIPE GASKET, R&R, all F – [G] FRONT EXHAUST PIPE, R&R F – GENERATOR DRIVE BELT TENSIONER, FRONT FENDER, Color-coat Y – R&R G – FRONT FENDER, R&R S – 13 GENERATOR DRIVE BELT, R&R G – FRONT FLOOR MAT, R&R S – 41 GENERATOR PULLEY, R&R G – FRONT FOG LIGHT SET, R&R T – GENERATOR, R&R G – FRONT HARNESS, R&R Z – GLASS & GLASS HOLDER, R&R S – 23 FRONT LENS (Window plate), R&R T – 15 GLASS & GLASS HOLDER, R&R S – 27 FRONT PILLAR, Color-coat Y – GLASS RUN CHANNEL, R&R S – 23 FRONT SCUFF PLATE, R&R S – 41 GLASS RUN CHANNEL, R&R S – 27 FRONT SEAT ADJUSTER, R&R S – 20 GLOVE BOX ASSEMBLY, R&R S – 15 FRONT SEAT ASSEMBLY, R&R S – 19 GLOVE BOX LOCK SUB SET, R&R S – FRONT SEAT BACK TRIM, R&R S – 19 GLOVE BOX STRIKER, R&R S – 15 FRONT SEAT BACK, R&R S – 19 GUIDES, R&R, all S – 35 FRONT SEAT BELT (Buckle), R&R S – 20 FRONT SEAT BELT (Retractor), R&R S – 20 [H] FRONT SEAT CUSHION TRIM, R&R S – 19 HEAD LIGHT BULB, R&R T – FRONT SEAT CUSHION, R&R S – 19 HEAD LIGHT SET, R&R T – FRONT SEAT SIDE PANEL, R&R S – 20 HEAD LIGHT UNIT, R&R T – FRONT SHOCK ABSORBER, R&R R – HEADLINER, R&R S – 41 FRONT WASHER NOZZLE, R&R, one or all S – 39 HEATER CORE, R&R U – 11 FRONT WASHER TANK and/or MOTOR, R&R S – 39 HEATER UNIT CASE, R&R U – 11 FRONT WHEEL BEARING, R&R M – HEATER UNIT, R&R U – 11 FRONT WHEEL HUB BOLTS, R&R M – HINGE, R&R S – 31 FRONT WHEEL HUB, R&R M – HORN, R&R T – 19 FRONT WINDOW MOLDINGS, R&R S – HYDRAULIC LASH ADJUSTER, R&R, all B – 11 FRONT WIPER BLADE and ARM, R&R, one or all S – 39 [I] FRONT WIPER LINK and/or FRAME, R&R S – 39 IGNITION COIL, Check, all A – FRONT WIPER MOTOR, R&R S – 39 IGNITION COIL, R&R, all G – FRONT and/or REAR WHEEL ALIGNMENT, IGNITION SWITCH, R&R T – Check A – FRONT and/or REAR WHEEL ALIGNMENT, Check and adjust A – AI – INNER HANDLE, R&R S – 24 INNER JOINT SET (Front), R&R M – INNER WEATHERSTRIP, R&R S – 24 Effective MAR 2006 / F228-10-06C Form No F228-10-06C ALPHABETICAL INDEX INPUT/TURBINE SPEED SENSOR (PULSE GENERATOR), R&R K – 11 INSTRUMENT PANEL FRAME, R&R S – 15 AI MAIN SILENCER GASKET or TAIL PIPE GASKET, R&R F – MAIN SILENCER INSULATOR or TAIL PIPE INSTRUMENT PANEL HARNESS, R&R Z – INSULATOR, R&R F – INTAKE MANIFOLD GASKET, R&R F – MAIN SILENCER, R&R F – INTAKE MANIFOLD, R&R F – MASTER CYLINDER ASSEMBLY, R&R P – 13 INTAKE and EXHAUST VALVE GUIDE, R&R, METER SET HOOD, R&R T – 15 all B – 10 INTAKE and EXHAUST VALVE SEAL, R&R, all B – 10 INTAKE and EXHAUST VALVE SPRING, R&R, all B – 11 METER SET, R&R T – 15 MODE ACTUATOR, R&R U – 11 MODE CONTROL LINK SET, R&R U – 11 MOUNT BLOCK, R&R R – MOUNTING BRACKET and/or RUBBER, R&R N – INTAKE and EXHAUST VALVE, R&R, all B – 10 INTERIOR LAMP ASSEMBLY, R&R T – 11 [O] INTERIOR LAMP HARNESS, R&R Z – “O” RING, R&R U – 17 OIL COOLER and/or “O” RING, R&R D – [J] OIL COOLER, R&R K – JOINT HOSE (Filler pipe to joint pipe or fuel OIL FILTER CARTRIDGE, R&R D – tank), R&R F – 13 JOINT SHAFT, R&R M – OIL HOSE, R&R K – OIL PAN and/or GASKET, R&R D – OIL PAN and/or GASKET, R&R K – [K] OIL PIPE, R&R K – KEYLESS ENTRY SYSTEM, R&R S – 25 OIL PRESSURE SWITCH, R&R T – 13 KNOCK SENSOR, R&R F – 19 OIL PUMP ASSEMBLY and/or GASKET, R&R D – OIL PUMP ASSEMBLY and/or GASKET, R&R K – [L] OIL SEAL (Crankshaft front), R&R B – LATERAL LINK (Rear), R&R R – OIL SEAL (Crankshaft rear), R&R B – LICENSE LIGHT SET, R&R T – OIL SEAL (Output shaft and side housing), LIFT GATE, Color-coat Y – R&R M – 11 LIFTGATE BODY, R&R S – 31 OIL SEAL, R&R M – 11 LIFTGATE LOCK SUB SET, R&R S – OIL SEAL, R&R N – LIFTGATE TRIM, R&R S – 31 OPERATING LEVER and/or STRUT, R&R P – LIGHT SWITCH, R&R T – ORNAMENT (Rear), R&R S – LIGHT and METER, Check A – OUTER HANDLE, R&R S – 24 LOCK CONTROLLER, R&R S – 31 OUTER HANDLE, R&R S – 27 LOCK SET, R&R S – OUTER JOINT SET (Front), R&R M – LOCK, R&R S – 31 OUTSIDE MIRROR GLASS, R&R S – 43 LOWER ARM RUBBER BUSH, R&R R – OUTSIDE MIRROR, R&R S – 43 LOWER ARM, R&R R – OXIDATION/THREE WAY/WARM UP THREE LOWER ARM, R&R R – LOWER PANEL, R&R S – 15 WAY CATALYTIC CONVERTER, R&R F – 17 OXYGEN SENSOR, Check A – OXYGEN SENSOR, R&R F – 19 [M] MAGNET CLUTCH ASSEMBLY, R&R U – 13 [P] MAIN BEARING, R&R, all B – 15 PAD, R&R P – MAIN FUSE BLOCK, R&R T – PAD, R&R P – Effective MAR 2006 / F228-10-06C AI – Form No F228-10-06C AI ALPHABETICAL INDEX PANEL LIGHT RESISTOR, R&R T – 11 REAR BUMPER, Color-coat Y – PARKING BRAKE CABLE (Front), R&R P – 17 REAR BUMPER, R&R S – PARKING BRAKE CABLE (Rear), R&R P – 17 REAR COMBINATION LIGHT SET, R&R T – PARKING BRAKE LEVER or PEDAL REAR COMBINATION LIGHT UNIT/LENS, ASSEMBLY, R&R P – 17 R&R T – PARKING BRAKE LEVER, Check and adjust A – REAR DEFOGGER SWITCH, R&R T – PARTIAL ENGINE, R&R B – REAR DOOR HARNESS, R&R Z – PIPE, R&R U – 17 REAR DRIVE SHAFT, R&R M – PISTON RING, R&R, all B – 16 REAR FENDER, Color-coat Y – PISTON, R&R, all B – 16 REAR FINISHER, R&R S – POSITIVE CRANKCASE VENTILATION (PCV) REAR HARNESS No.2, R&R Z – VALVE, Check A – REAR HARNESS, R&R Z – POWER BRAKE UNIT, R&R P – 13 REAR SCUFF PLATE, R&R S – 41 POWER STEERING OIL PUMP, R&R N – 11 REAR SEAT BACK TRIM, R&R S – 20 POWER WINDOW MOTOR or FRAME, R&R S – 24 REAR SEAT BACK, R&R S – 19 POWER WINDOW REGULATOR ASSEMBLY, REAR SEAT BELT, R&R S – 20 R&R S – 24 POWER WINDOW REGULATOR ASSEMBLY, R&R S – 28 REAR SEAT CUSHION TRIM, R&R S – 19 REAR SEAT CUSHION, R&R S – 19 REAR SEAT RECLINING KNUCKLE, R&R S – 20 POWER WINDOW SWITCH, R&R T – REAR SHOCK ABSORBER, R&R R – POWERTRAIN CONTROL MODULE (PCM), REAR WHEEL HUB BOLTS, R&R M – R&R F – 19 REAR WHEEL HUB, R&R M – PRESSURE HOSE, R&R, all N – 11 REAR WINDOW GLASS, R&R S – 33 PRESSURE PIPE, R&R, all N – 11 REAR WIPER MOTOR, R&R S – 39 PRESSURE SWITCH, R&R U – 17 REARVIEW MIRROR, R&R S – 43 PROPELLER SHAFT ASSEMBLY, R&R L – RECEIVER/DRIER, R&R U – 17 PULLEY, R&R N – 11 RECTIFIER, R&R G – PULSATION DAMPER and/or GASKET, R&R F – 11 RECYCLE & FRESH ACTUATOR, R&R U – PURGE SOLENOID VALVE, Check A – REFRIGERANT RECHARGE U – PURGE SOLENOID VALVE, R&R F – 15 REMOTE CONTROL MIRROR SWITCH, R&R T – RESERVE TANK, R&R N – 11 [Q] RETURN HOSE, R&R, all N – 12 QUARTER WINDOW GLASS & DAM, R&R S – 33 RETURN PIPE, R&R, all N – 12 ROOF MOLDING, R&R S – [R] ROOF PANEL, Color-coat Y – RACK, R&R N – ROOF PANEL, R&R S – 35 RADIATOR CAP, R&R E – RUBBER BUSH and/or PLATE (Body side), RADIATOR COWLING, R&R E – R&R R – RADIATOR FILLER CAP, Check A – RADIATOR GRILLE, R&R S – [S] RADIATOR LOWER HOSE, R&R E – SAIL GARNISH, R&R S – 43 RADIATOR UPPER HOSE, R&R E – SCHEDULED MAINTENANCE SERVICE RADIATOR, R&R E – REAR AXLE BEARING, R&R M – REAR AXLE OIL, Change A – REAR BRAKE HOSE, R&R P – 13 AI – (For ADR) A – SCHEDULED MAINTENANCE SERVICE (For General) A – SEAL KIT, R&R P – Effective MAR 2006 / F228-10-06C Form No F228-10-06C ALPHABETICAL INDEX SEAMING WELT, R&R S – 24 SEAMING WELT, R&R S – 28 SEAT BELT EMERGENCY LOCKING AI THEFT DETERRENT CONTROL SYSTEM, R&R T – 17 THERMOSTAT (Frost switch), R&R U – 15 RETRACTOR, Check A – THERMOSTAT COVER and/or GASKET, R&R E – SEAT BELT WARNING SYSTEM, Check A – THERMOSTAT, R&R E – SELECTOR LEVER, R&R K – 13 THREE WAY SOLENOID VALVE or EGR SHIFT CONTROL CABLE (ROD), R&R K – 13 SOLENOID VALVE, Check A – SHORT ENGINE, R&R B – THROTTLE BODY GASKET, R&R F – SIDE DUCT, R&R U – THROTTLE BODY, R&R F – SIDE HOUSING OIL SEAL, R&R K – 15 THROTTLE POSITION SENSOR, R&R F – 19 SIDE PROTECTOR “B”, R&R S – TIE ROD, R&R N – SIDE PROTECTOR “C”, R&R S – TIMING CHAIN SPROCKET, R&R B – SOLENOID VALVE ASSEMBLY, R&R F – 15 TIMING CHAIN, R&R B – SPARK PLUG, R&R, all G – TIRE PRESSURE, Check and adjust A – SPEAKER, R&R T – 21 TIRE, R&R Q – SPRING SEAT and/or DUST COVER, R&R R – TORQUE CONVERTER HOUSING, R&R K – SPRING UPPER SEAT, R&R R – TORQUE CONVERTER, R&R K – STABILIZER BAR, R&R R – TRANSFER COMPANION FLANGE OIL SEAL STABILIZER CONTROL BOLT (Control link) (Rear), R&R K – and/or RUBBER BUSH, R&R R – TRANSFER COMPLETE, R&R K – STARTER, R&R G – TRANSMISSION COMPLETE, R&R K – STEERING COLUMN COVER, R&R S – 15 TRANSMISSION RANGE SWITCH, R&R K – 11 STEERING GEAR HOUSING, R&R N – TRUNK END TRIM, R&R S – 41 STEERING GEAR OIL LEVEL, Check A – TRUNK ROOM MAT, R&R S – 41 STEERING GEAR, R&R N – TRUNK SIDE TRIM, R&R S – 41 STEERING KNUCKLE, R&R M – STEERING LOCK SUB SET, R&R S – [U] STEERING PRESSURE SWITCH, R&R N – 11 UNIVERSAL JOINT, R&R N – STEERING SHAFT, R&R N – STEERING WHEEL, R&R N – [V] STRIKER, R&R S – 31 VALVE CLEARANCE, Check and adjust, all A – SUN VISOR, R&R S – 43 VALVE ROCKER ARM and/or SHAFT, R&R, SUNROOF FRAME, R&R S – 35 SUNROOF MOTOR, R&R S – 35 all B – 11 VENTILATION HOSE (Charcoal canister), SUNROOF RELAY, R&R S – 35 Check A – SUNROOF WEATHERSTRIP, R&R S – 36 VENTILATOR GRILLE, R&R U – SUNSHADE, R&R S – 36 VOLTAGE REGULATOR, Check A – SURGE TANK GASKET or SHUTTER VALVE VOLTAGE REGULATOR, R&R G – BODY GASKET, R&R F – VOLUME/MASS AIR FLOW SENSOR, R&R F – 19 SURGE TANK or SHUTTER VALVE BODY, R&R F – [W] WATER BYPASS PIPE and/or “O” RING, R&R E – [T] WATER PUMP ASSEMBLY and/or GASKET, TAIL PIPE, R&R F – R&R E – TEMPERATURE ACTUATOR, R&R U – 11 WATER PUMP PULLEY, R&R E – TEMPERATURE CONTROL LINK SET, R&R U – 11 WEATHERSTRIP, R&R S – 31 Effective MAR 2006 / F228-10-06C AI – Form No F228-10-06C AI ALPHABETICAL INDEX WHEEL LUGNUT or BOLT, Check and retighten A – WHEEL, Balance A – WHEEL, Interchange A – WHEEL, R&R Q – WHOLE SURFACE, Color-coat Y – WINDSHIELD GLASS, R&R S – 33 WIPER SWITCH, R&R S – 39 AI – Effective MAR 2006 / F228-10-06C ... the times required to perform individual operations for repairs, replacement and adjustment of Ford vehicles The labor charges for warranty repairs are to be reimbursed based on the times specified... manual is applicable to the vehicles beginning with the following Vehicle Identification Numbers ESCAPE LFA CKZTNX❉2 LFA CLZTNX❉2 LFA YKZTNX❉2 LFA YLZTNX❉2 LFA CMZTVX❉2 LFA YMZTVX❉2 LFA CNZTVX❉2... Technician A person equivalent to an average technician who has attended training in the repair of Ford vehicles and one who is not a specialist, familiar with only a portion of the repair work Parts