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IEA Report S.Power (Vietnam) Textile Co., Ltd CONTENTS LIST OF TABLES LIST OF FIGURES LIST OF ACRONYMS PREAMBLE PROJECT ORIGIN 1.1 The project formed the basis 1.2 The agency approved investment projects 10 1.3 The relationship of the project with the relevant planning 10 1.4 The project is located in an industrial zone 10 LEGAL AND TECHNICAL BASIS OF EIA IMPLEMENTATION 11 2.1 The laws, regulations, standards and technical guidelines on environment 11 2.1.1 Legislation 11 2.2 The legal basis of the project 13 2.3 Resources by project owners creation 14 IMPLEMENTATION OF EIA 14 METHODS USING FOR EIA REPORT 15 4.1 The EIA method 15 4.2 Other methods 16 CHAPTER 1: 18 PROJECT DESCRIPTION 18 1.1.PROJECT TITLE 18 1.2.PROJECT INVESTOR 18 1.3.GEOGRAPHICAL LOCATION 18 1.3.1.Geographic coordinates and the boundary of the project 18 1.3.2 The relationship between location of project and other projects around 19 1.4.MAJOR CONTENT OF THE PROJECT: 20 1.4.1.Description of project goals 20 1.4.2.Volume and size of the project items: 20 1.4.3.Methods and technologies of construction 22 24 1.4.4 Production technologies 24 1.4.5 List of machines and equipment 34 1.4.6 Raw materials, fuel, material and products of the project 37 1.4.7 Project progress 43 1.4.8 Invested capital 43 1.4.9 Organizational management and execution 44 Page IEA Report S.Power (Vietnam) Textile Co., Ltd CHAPTER 47 NATURAL, ENVIRONMENTAL AND ECONOMICAL – SOCIAL CONDITIONS 47 2.1 NATURAL AND ENVIRONMENTAL CONDITIONS 47 2.1.2 Geographical, geological and topography conditions 47 2.1.2 Meteorological and climate conditions 48 2.1.3 Hydrology conditions 50 2.1.4.Current status of natural environmental components 51 2.1.5.Biological resources 52 2.2 Infrastructure status of Thanh Thanh Cong industrial park 53 CHAPTER 55 ASSESSMENT, PREDICTIONS OF ENVIRONMENTAL IMPACT 55 3.1 Assessment and predictions impacts 55 3.1.1 Assessment and prediction of the impact ofthe preparation phase 55 3.1.2 Assessment and predictionof the impact of the construction phase 55 3.1.2.1 The impact of waste gas 56 3.1.1.2 The impact of the waste water 66 3.1.1.3 Impact of solid waste source 70 3.1.1.4.Other impacts 71 3.1.1.5.The impact on economy and sociality 72 3.1.1.6 General assessment of environmental impact of activities in the construction phase of the project 72 3.1.2.Assessment and prediction of the impact of the construction phase 76 3.1.2.1 The impact of air waste sources 76 Impact of pollutants in emission: 82 3.1.2.2 Impacts of watewater source 82 3.1.2.3 Impacts from solid waste source 86 3.1.2.4 Noise 90 3.1.2.5 Heat 91 3.1.2.6 Impact on socio-economic 91 3.1.2.7 Integrated assessment of environmental impacts in the operational phase 92 3.1.4 Assess and predictions of impact caused by the risks and incidents 96 3.1.4.1 Construction phase 96 3.1.4.2 Operation phase 97 3.2.COMMENT ON THE DETAIL, THE RELIABBILITY OF THE RESULTS, REVIEWS, PREDICTIONS 102 3.2.1 Assessment the reliability of the method 102 3.2.2 Comment on the reliability of the assessment 103 Page IEA Report S.Power (Vietnam) Textile Co., Ltd CHAPTER MEASURES FOR PREVENTION, MITIGATION NEGATIVE IMPACTS AND PREVENTION, RESPONSE TO RISKS, INCIDENTS OF PROJECT 105 4.1 Measures for prevention, mitigation negative impacts of the project 105 4.1.1 Measures for prevention, mitigation negative impacts in the construction phase 105 4.1.1.1 For sources of exhaust, noises 105 4.1.1.2 Fortification and sediment control 106 4.1.1.3 For wastewater 106 4.1.1.4 Minimizing the impact of solid waste 107 4.1.1.5 Reducing the other impacts: 108 4.1.2 Measures for preventing and minimizing the negative impacts on the operational phase 108 4.1.2.1 Measures for preventing and minimizing the exhaust sources 108 4.1.2.2 Measures to minimize the waste water 116 4.1.2.3.Measures to minimize sources of non-hazardous solid waste 126 4.1.2.4 Measures to control pollution caused by hazardous waste 126 4.1.2.5.Methods for controling noise pollution 127 4.2 Management, prevention measures and response to risks and incidents 129 4.2.1 Management, prevention measures and response to risks in the construction phase 129 4.2.1.1 Labor safety measures 129 4.2.1.2 Prevention and response to fire incidents 129 4.2.2 Management, prevention measures and response to risks and incidents in the operation phase 130 4.2.2.1 Prevention and response to fire incidents 130 4.2.2.2 Prevent and respond to incidents of chemical leakage 130 4.2.2.3 Safety Measures 131 4.2.2.4 Preventing incidents of steam supplying systems, boiler 132 4.2.2.5 Preventing incidents of water supply and sewerage systems, waste treatment leakage, broken drainage pipe 132 4.2.2.7 Electrical safety 134 4.2.2.8 Minimizing impact on environment, culture and sociality 134 4.3 The plan for organize works and measures of environmental protection 134 CHAPTER 137 ENVIRONMENTAL MANAGEMENT AND MONITORING 137 5.1 Environmental Management Program 137 5.2 Environmental monitoring program 155 5.2.1 Environmental monitoring during construction 155 5.2.2 Environmental monitoring in the operational phase 155 5.2.2.1 Monitoring of emissions 155 Page IEA Report S.Power (Vietnam) Textile Co., Ltd 5.2.2.2 Wastewater quality monitoring 156 CONCLUSIONS, RECOMMENDATIONS AND COMMITMENT 157 Conclusions 157 Recommendations 157 Page IEA Report S.Power (Vietnam) Textile Co., Ltd LIST OF TABLES Table 1: List of staff involved in the project 15 Table 2:The Coordinates of the poject area 18 Table 3:Volume of the project items in phage 21 Table List of equipment and machine used for construction 34 Table List of equipment and machine used for production of phase .34 Table The volume of raw materials 37 Table The volume of chemical 38 Table 8: The volume of fuel 40 Table 9:.Types of product 42 Table 10 Statistics activities, technology implementation, environmental factors potentially waste generation in the phase of project .45 Table 11.Relative air humidity during year is shown in following table: .49 Table 12.Results of analyzing air quality 52 Table 13 The negative impact in the construction phase .56 Table 14 The emission factor and the concentration of dust generated in the process of leveling 57 Table 15: The pollution factor for trucks on the road 59 Table 16:The density of pollutants in the process of electric welding metal 61 Table 17: Coefficient of contaminants in gas welding 61 Table 18.Norm fuel for machinery construction 62 Table 19: Coefficient and pollutant load from burning diesel oil from construction equipment 63 Table 20: The concentration of pollutants in the exhaust gases by means of execution .64 Table 21.The impact of air pollutants 64 Table 22 The noise generated from the operation of construction equipment on site 66 Table 23 Load of pollutants in rainwater runoff in the project operational phase .68 Page IEA Report S.Power (Vietnam) Textile Co., Ltd Table 24 The concentration of pollutants in construction wastewater 69 Table 25 Load of pollutants in construction wasteater of project 69 Table 26 Matrix for the construction phase 72 Table 27 The level and scope of each impact source in the construction phase 74 Table 28 The negative impact of the operational phase of the plant 76 Table 29 The amount of necessary fuel for transportation plant in one day 78 Table 30 Coefficient of pollution from traffic emissions .79 Table 31 Forecast of air pollution load caused by the main means of transport in plants 79 Table 32 Coefficient of dust pollution, noxious gases in the exhaust gas from coal 80 Table 33 Impact of air pollutants 82 Table 34 Components and charcteristics of production wastewatert 83 Table 35.Coefficient of domestic wastewater .84 Table 36.Impact assessment of pollutants in wastewater 85 Table 37 Components of solid waste 86 Table 38 List of hazardous waste 88 Table 39: Summary of environmental impact degrees of the construction activities 93 Table 40: Impact objects and scale in construction phase 94 Table 41 The level and impact scope of the risk, crash .100 Table 42: The credibility levels of the reviews 102 Table 43 The measures to control pollution production wastewater 119 Table 44 Cost estimated for the construction, installation 134 Table 45 Environmental Management Program 137 Page IEA Report S.Power (Vietnam) Textile Co., Ltd LIST OF FIGURES Figure 1– location of the project in Thanh Thanh Cong industrial park .20 Figure Diagram showing the construction activities of the project 24 Figure Organizational chart of project management 44 Figure System Diagram of treating dust 109 Figure Principle of operation of refrigeration, humidification system 109 Figure The process treating exhaust gas from boiler 113 Figure Measure of the rainwater runoff 117 Figure septic system waste water treatment 118 Figure Technological scheme of centralized sewage treatment capacity of 6,000 m3 / day 120 Page IEA Report S.Power (Vietnam) Textile Co., Ltd LIST OF ACRONYMS BTCT: Reinforced concrete reinforced concrete BOD: biochemical oxygen demand BXD: Ministry of construction BT: Ministry of Health CCN: Industrial Complex COD: Chemical Oxygen Demand CP: Stock Shares DO: dissolved oxygen in water ĐTM: Environmental Impact Assessment ĐVT: Unit KCN: Industrial Park KCX: Export Processing Zone KHKT: Science and Technique KTXH: Social Economy PCCC: Fire Protection QCVN: Vietnamese Regulations SS: Suspended solids SL: Quantity TCN: Sector Standard TCVN: Vietnamese standard TNHH: Limited THC: hydrocarbons Total UBND: Committee of People's WHO World Health Organization XD Construction Page IEA Report S.Power (Vietnam) Textile Co., Ltd PREAMBLE PROJECT ORIGIN 1.1 The project formed the basis According to the financial information from the Vietnam Textile and Apparel Association, 2014, textile industry is a high growth rate of exports In year of 2000, it reached 1.89 bilion USD, reached 4.77 bilion USD in 2005, reached 11,2 bilion USD in 2010 and reached 22 bilion USD in 2013 (11 times higher than in 2000) Vietnam is a country having strength textile industry through cheap labor cost, high skill and the ability for producing high quality items and a large scale in a short time as well as the government utmost to facilitate and support the garment business Our company realized the potential development of Vietnam's garment industry is very high Besides, to meet the demand of our traditional customers and new customers, the Board of directors decided to invest construction project "Textilegarment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" at Lot A13, C1 road, Thanh Thanh Cong industrypark, An Hoa commune, Trang Bang district, Tay Ninh Province The project is divided into 03 phases Within the scope of this EIA, the report only assesses the first phase with products including the knitted fabric 11,000 tonnes/ year; clothing 19.2 million pcs/ year; cartons 100,000/year, 100 tons of plastic bags/ year; 150 tons of clothing materials /year Thanh Thanh Cong Industrial Park with the advantage of infrastructure planning is synchronized and closed, security assurance Besides, there are skilled workers and labor prices The expansion of the scale of investment projects will solve jobs for local workers, contribute to the process of economic restructuring and the industrialization and modernization of home province According to d & c, Clause 1, Article 15 of Decree 18/2015 / ND-CP dated 14/02/2015 and pursuant to Official Letter No 3053 / 07.27.2015 STNMT-CCBVMT days of the Department of Natural Resources and Environment, at the same time to limit the impact on the negative impact on the environment and strict implementation of environmental protection law, the bylaws of the Government and the Ministry of Natural Page IEA Report S.Power (Vietnam) Textile Co., Ltd Resources and environment, textile Co S.Power ( Vietnam) in collaboration with the Center for environmental monitoring reports are conducting environmental impact assessment (EIA) for the project "Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" at Lot A13, C1 street, Thanh Thanh Industrial Zone, An Hoa commune, Trang Bang district, Tay Ninh Province Report on environmental impact assessment of the project is the basis for the state authorities to conduct environmental assessment, monitoring and management of activities related to environmental protection our company Also report environmental impact assessment is also the scientific basis for our solutions deployed limited negative impact on the environment during the operation of the plant 1.2 The agency approved investment projects S.Power (Vietnam) Textile Co., Ltd approved the investment report of this project 1.3 The relationship of the project with the relevant planning Project "Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" located at Lot A13, C1 Street, Thanh Thanh Industrial Zone, An Hoa Trang Bang district, Tay Ninh province The project will be invested in Thanh Thanh Cong industrial park, including the precincts of textile-garment industry and supporting industry that are approved 278 hectares (including 113 hectares in phase 1; 165 hectares in Phase 2) by PPC 1.4 The project is located in an industrial zone Project is located in Thanh Thanh Cong industry zone Thanh Thanh Industrial Park was established in 2008 under the Decision No 719 / QD-Committee of the People's Committee of Tay Ninh Province Located in An Hoa Commune, Trang Bang district, Tay Ninh province Thanh Thanh Industrial Park has 1,020 hectares wide scale Inside: - Industrial land: 760 - Land port warehouse area: 84 - Residential: 76 Industrial Park with convenient transportation on roads, waterways and railways Businesses can transport goods exported to countries in Southeast Asia via the TransPage 10 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) - Building fire protection awareness - Equipped with a full range of fire protection equipment Traffic Impacts by: Hygiene, operation Dust and emissions 40 Office of the People’s Performed Investor & sandy soil simultaneously Building Committee of Bau cleanup site with the Contractors Don Commune,Tay Yard sprinkler Page 145 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) Noise, Planting trees vibration Operational activities of employees Operation Impacts by: For waste - Wastewater water: - Domestic Collection and solid waste treatment by septic tank which having three compartment, resulting in 150 construction Ninh Economic project Zones Authority When the Investor Department of project started natural resources its trial and environment of operation and Tay Ninh; Tay Ninh during operation Economic Zones Authority Thanh Thanh Cong Tay Ninh industry Zones Authority waste water Page 146 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) treatment systems focus For domestic solid waste: Collection and and function company will treat them Stormwater Waste which Good runoff not be controled, management stormwater of waste 2.900 runoff polluting Page 147 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) generation sources Construction of rainwater drainage system separately Investor from wastewater Boiler Manufacturing emissions activities Collecting and 1.800 treating and then discharged Page 148 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) into the chimney Noise Sound 500 insulation factory Dust of cloth Handled by the woven fabric refrigeration process system Exhaust gas Activated from dryer carbon 600 150 adsorption Page 149 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) Wastewater Construction 12.000 of wastewater treatment plan for Phase which has a capacity of 12.000m3 / day and planing for wastewater treatment in the next two phases Page 150 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) Installation of automatic monitoring system, continuously for pH; TSS; BOD; COD Operation Non-hazardous Gathering and waste contracting with functional company for - When the project started its trial operation and during operation Page 151 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) shipping, treating Incidents Labor Prevention of during accidents, fires, occupational operation explosions, accidents: accidents of Strictly abide environmental by the safety treatment regulations systems - Fire protection: When the Department of project started Labour, War its trial Invalidsand Social operation and Affairs; Social during operation 1.200 Affairs; Investor fire department Department of Public Security Tay + To comply Ninh Economic with the fire Zones Authority Page 152 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) protection regulations + To build fire awareness - Prevention of environmental accidents: Regularly monitor the operation of septic tanks, the operation of the Page 153 IEA Report S.Power (Vietnam) Textile Co., Ltd Funds for The works, Phase The activities of the project Environmental environmental impacts protection measures implementation of works and environmental protection Implementation period Responsibility for implementation Responsible for monitoring measures (million VNĐ) wastewater treatment system plant Maintenance, periodic maintenance, avoid the trouble that may occur as congested toilet, gas pipeline rules Page 154 IEA Report S.Power (Vietnam) Textile Co., Ltd 5.2 Environmental monitoring program Environmental monitoring diagram is attached in Appendix The monitoring of environmental quality is one of the important tasks of environmental management and is also a very important part of environmental impact assessment The investor coordinate with the specialized agencies for programming environmental pollution monitoring The company implementate monitoring program of environmental quality in the process works as follows: 5.2.1 Environmental monitoring during construction Monitoring garbage Volume of garbage will be daily statistics Periodically (every months / time) and report to the environmental authorities 5.2.2 Environmental monitoring in the operational phase 5.2.2.1 Monitoring of emissions AIR POLLUTION OF THERMAL OIL HEATER: - Monitoring: flowrate, Dust, CO, NO2, SO2 - Position monitoring: + 03 points at The chimneys of a factor (Using coal gas, wood-husk) o take the steam boiler (KT1) o take the steam boilers (KT2) o take the steam boiler (KT3) + 02 points in the chimney emissions coal-fired boiler taking heat, wood-husk o thermal oil heater (KT4) o thermal oil heater (KT5) - The frequency of sampling and analysis: months / time - Regulation: QCVN 19: 2009 / BTNMT column B Page 155 IEA Report S.Power (Vietnam) Textile Co., Ltd - Installing the automatic monitoring at the outlet of the wastewater treatment system at the boiler (productivity 35 tons of steam/hour), thermal oil heater (productivity 3.500.000 kcal/hour), thermal oil heater (productivity 8.000.000 kcal/hour) with the parameter: dust, SOx, CO, NOx and some other parameter according to the requirement of the authorities The automatic monitoring system work 24/24 and real-time streaming the data to the Department of Environment and Natural Resources, the Project management unit of the economic zone and Thanh Thanh Cong join stock company 5.2.2.2 Wastewater quality monitoring - Monitoring indicators expected: pH, BOD 5, COD, SS, color, Zn, Fe, Cu, Pb, ammonia, total nitrogen, total phosphorus, sulfur, mineral oil and Total Coliform - Position monitoring: 01 points Output waste water treatment systems (NT) - The frequency of sampling and analysis: months / time - Regulation compare: QCVN 40: 2011 / BTNMT, column A - Installing an automatic monitoring system at the output of waste water treatment with parameters: flow, pH, DO, COD, TSS and some others follows requirement of functional agency The automatic monitoring system work 24/24, continuously and automaticly transfer the data to the Department of Environment and Natural Resources, the Project management broad of the economic zone and Thanh Thanh Cong join stock company Page 156 IEA Report S.Power (Vietnam) Textile Co., Ltd CONCLUSIONS, RECOMMENDATIONS AND COMMITMENT Conclusions The analysis and assessment shows that the investment project "Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" by S.Power Textile Co., Ltd (Vietnam) as an investor is essential for the development of companies and industrial zones The project brings a positive impact on the economic of the Trang Bang district and Tay Ninh province Project activities and facilitate employment opportunities for thousands of local workers, increasing revenues for the state budget Besides the activities of the project also cause some negative impacts to the environment as follows: - Air pollution, noise and dust - Pollution caused by wastewater - Pollution by Solid Waste - Environmental incidents As described in Chapter and 4, the construction phase and operation can generate many negative effects on the environment (soil, water, air) However, if fully implement these measures seriously in technology and management, will minimize the negative impact However, the identificating and assessing project impacts and mitigation measures proposed in the report can not be perfect due to many reasons So to control and limit pollution and minimize the impact of the project on the environment, since its establishment and began hands-on construction until the project went into operation, we apply measures to limit pollution at source pollution arising as discussed in Chapter IV of the report Recommendations With the benefits of social and economic and having measures to limit environmental pollution of the project, the investor respectfully request that the Page 157 IEA Report S.Power (Vietnam) Textile Co., Ltd Department of Natural Resources and Environment and the relevant authorities assess and submit EIA for People’s Committee of ta Ninh Province for approving EIA report soon Commitment S.POWER Textile Co., Ltd - project owners would commit to: - Compliance with the Environmental Protection law and Sub-Law document - Seriously implement measures to control sources of pollution arising from the activities of the project in accordance with the technical plan outlined in the report on environmental impact assessment and the request to approve the report environmental impact assessment - Ensure the investment schedule and the deadline of completing polutant treatment plan (wastewater collection system) System will be checked by the authorities, confirmed before operation - Ensure the investment cost of environmental treatment facilities (wastewater collection system) as well as funds for implementation of environmental monitoring programs - Make sure the source of waste generation due to the operation of the project within the limits allowed by standards, technical regulations and the environment: + QCVN 05: 2013 / MONRE: National Technical Regulation on ambient air quality + QCVN 06: 2009 / MONRE: National Technical Regulation on certain hazardous substances in the ambient air + QCVN 19: 2009 / MONRE: National Technical Regulation on industrial emissions for dust and inorganic substances + QCVN 26: 2010 / MONRE: National Technical Regulations on noise + QCVN 27: 2010 / MONRE: National Technical Regulation on vibration + QCVN 40: 2011 / BTNMT: national technical standards for the quality of industrial wastewater + QCVN 13-MT +: 2015 / MONRE: National Technical Regulation on textile wastewater quality Choose 01 of 02 regulations Page 158 IEA Report S.Power (Vietnam) Textile Co., Ltd + TCVSLD 3733/2002 / QD-BYT: air Sanitation Standard in the production area - Ensures that all solid waste and hazardous waste is collected and handled according to regulations, in accordance with Decree No 38/2015 / ND-CP dated 24/04/2015 of the Government on the management of waste and scrap, Circular No 36/2015 / TT-BTNMT of Natural Resources and Environment Ministry dated 06/30/2015 on the management of hazardous waste - Disclosuring, storaging and updating environmental data and reporting on the implementation of the contents of the report of environmental impact assessment which has been approved - During operation with environmental factors arising we immediately with report to the environmental authorities and other local agencies - Investors would bear the full responsibility before the law of the Socialist Republic of Vietnam if the violation of international conventions and Vietnamese standards and if we cause incidents about environmental pollution Page 159 ... Master Environmental engineering Ngo Thi Thanh Ha Engineering Environmental engineering Le Thanh Duy Engineering Environmental engineering Dang Thai Hieu Engineering Huynh Thi Thao Phuong Engineering... strategic environmental assessment, environmental impact assessment and environmental protection plan - Decree No 19/2015 / ND-CP dated 02/14/2015 of the Government detailing the implementation... 137 5.1 Environmental Management Program 137 5.2 Environmental monitoring program 155 5.2.1 Environmental monitoring during construction 155 5.2.2 Environmental monitoring