(Rev 02) al form installation and dismantle (english)

ASSEMBLY & DISMANTLING Kumkang Kind’s AL-formworks system 11/3/19 Part 1: Basic elements of Kumkang’s AL-form system 11/3/19 page AL-formworks’ elements Pin & Wedge Wall Panel Slab - Corner Beam - Prop head Slab panel Al-form Staircase system Steel Box Gang Form system for Elevator 11/3/19 page Pin & Wedge Wedge  To be used for to secure and tighten the panels together Pin - Φ16 11/3/19 Page Pin & Wedge Pin & Wedge 11/3/19 Page AL-formworks’ elements Pin & Wedge Wall Panel Slab - Corner Beam - Prop head Slab panel Al-form Staircase system Steel Box Gang Form system for Elevator 11/3/19 page Wall panels  Including of standard and non-standard size panels  There are internal and external wall panels 11/3/19 Page Installing wall-panels el n a p l l Wa 11/3/19 Page Rocker: r e k c o R 11/3/19 Page Inner wall nel a p l l a rw e n r o c l) Ine e t s y l (usual 11/3/19 Page 10 Pre-check and monitoring concrete process a Pre-check before casting concrete  Checking position of the walls and columns with the set up marking  Checking verticality and horizontality level of wall and slab  Ensuring pins, wedges and ties are properly tightened  Re- checking opening  Re-checking height of all supports  Checking adequate bracing to ensure stability b Monitor during casting concrete  Concrete pouring is distributed throughout all wall sections before commencing to cast slab areas  Monitor cement slurry leakage  Immediately remove/clean all excess concrete is stuck on the back of formworks 11/3/19 Page 56 Part 3: Dismantling process 11/3/19 page 57 Dismantling process Dismantling of Wall panels Dismantling of Slab panels and Beams Remain support and Prop heads Dismantling of Slab Corner Dismantling of supports and prop heads 11/3/19 page 58 Dismantling of Wall panels  The formwork panels of the wall, column and beam section can be usually dismantled after 12 hours but subject to approval of the Project Consultancy  Ensure that the wall section panels are removed first follow by the column and beam sections  The dismantle formwork panels shall be transferred to the next level/ floor for subsequent assembly process via the slab opening or staircase areas in orderly manner and to the appropriate section/area  For the external wall section, the kickers on the upper portion of the floor level shall remain to support and align the next level/floor 11/3/19 Page 59 11/3/19 Page 60 11/3/19 Page 61 11/3/19 Page 62 Dismantling of Slab panels and Beams  The formwork panels of the slabs section can be usually dismantled after 36 hours but subject to approval of the Engineer  Ensure that the wall section panels are removed first follow by the column and beam sections  The dismantle formwork panels shall be transferred to the next level/ floor for subsequent assembly process via the slab opening or staircase areas in orderly manner and to the appropriate section/area 11/3/19 Page 63 a Remove Beams 11/3/19 Page 64 b Dismantle Slab Panels 11/3/19 Page 65 Remain support and Prop heads 11/3/19 Page 66 Dismantling of Slab Corner 11/3/19 Page 67 Dismantling of supports and prop heads  When the cube tests show that the slab concrete is sufficiently strong, the supports and prop heads are removed and transferred to the next level 11/3/19 Page 68 11/3/19 Page 69 Thank you for your attention! 11/3/19 page 70 ... Box Gang Form system for Elevator 11/3/19 page Wall panels  Including of standard and non-standard size panels  There are internal and external wall panels 11/3/19 Page Installing wall-panels... elements of Kumkang’s AL- form system 11/3/19 page AL- formworks’ elements Pin & Wedge Wall Panel Slab - Corner Beam - Prop head Slab panel Al- form Staircase system Steel Box Gang Form system for Elevator... 11/3/19 Page 29 AL- formworks’ elements Pin & Wedge Wall Panel Slab - Corner Beam - Prop head Slab panel Al- form Staircase system Steel Box Gang Form system for Elevator 11/3/19 page 30 Al- form Staircase