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Basics of ISO Programming with SYMplus from CNC KELLER 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Drilling pattern 1, 2, Centering Drilling pattern 1, 2, Drilling Check weight: Center drill Ø12 Twist drill Ø8 1274.407 g * (chamfers excluded) * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Milling (climb milling) Centering Drilling End mill Ø25 Center drill Ø12 Twist drill Ø8 Check weight: 1189.137 g * (chamfers excluded) * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Rectangular pockets 1, 2,3 Drilling pattern Longhole cutter Ø10 Twist drill Ø8 Check weight: 1078.405 g * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Rectangular pocket Circular pockets 2, Hole and Pattern Centering Hole and Pattern Drilling End mill Ø12 Check weight: 1184.799 g Center drill Ø12 Twist drill Ø8 * (chamfers excluded) * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Grooves 1, 2,3 Rectangular pocket Groove Longhole cutter Ø10 Check weight: 1214.888 g * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Contour A1 -> … End mill Ø20 Check weight: 459.515 g * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Contour A1 -> … End mill Ø20 Check weight: 463.95 g * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Outer Contour Circle of Holes, Centering Drilling Countersinking Rectangular pocket 2Grooves End Mill Ø20 Center drill Ø12 Twist drill Ø8 Slot Cutter Ø10 End mill Ø8 End mill Ø6 Check weight: 453.703 g * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Contour A1 -> … Contour A2 -> … Rectangular pocket Groove Holes, Centering Holes, Drilling End mill Ø25 Check weight: 1022.541 g End mill Ø8 Center drill Ø12 Twist drill Ø8 * (chamfers excluded) * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China 10 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan (new magazine setup required): Pre-mill of the pockets Contours Holes, Centering Holes, Drilling Bore milling Thread milling End mill Ø25 End mill Ø10 Center drill Ø12 Twist drill Ø8 End mill Ø20 Thread milling cutter P1.5 Check weight: ca 1100 g * (thread excluded) * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China 18 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Facing Longitudinal Roughing Finishing Recessing Roughing tool 80° Check weight: 1.348 kg Finishing tool 35° Recessing tool 1.8mm * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China 19 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Facing Longitudinal Roughing Finishing Threading Roughing tool 80° Check weight: 1.228 kg Finishing tool 35° Threading tool P1.5 * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China 20 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Workplan: Facing Longitudinal cut Drilling Longitudinal roughing ID Finishing ID Roughing tool 80° Check weight: 3.033 kg Drill Ø20 Roughing tool 80° Finishing tool 55° * * 2D Simulation > [F3] 3D view > [F6] Mass 2013-05-12 Zeichnungen_fuer_China 21 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com PAL programming examples simulated with SYMplus 2013-05-12 Zeichnungen_fuer_China 22 (books with drawings available at www.christiani.de) CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Examination Winter 2010/2011 2013-05-12 Zeichnungen_fuer_China 23 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Examination Winter 2011/2012 2013-05-12 Zeichnungen_fuer_China 24 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Examination Summer 2012 2013-05-12 Zeichnungen_fuer_China 25 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Examination Winter 2011/2012 2013-05-12 Zeichnungen_fuer_China 26 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Examination Summer 2012 2013-05-12 Zeichnungen_fuer_China 27 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Solution files for Drawings (operating mode “Geometry”) taken from Chinese Reference books 2013-05-12 Zeichnungen_fuer_China 28 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com 2013-05-12 Zeichnungen_fuer_China 29 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Simulation of IHK/PAL examination examples with KELLER … … including C and Y axis (Turning) and 3+2 axes (Milling) 2013-05-12 Zeichnungen_fuer_China 30 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com Very complex part, taken from WorldSkills Competition … programmed with SYMplus from KELLER 2013-05-12 Zeichnungen_fuer_China 31 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com For further information please contact our regional sales partners: CNC KELLER GmbH, Wuppertal, Germany 2013-05-12 Zeichnungen_fuer_China 32 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http://china.cnc-keller.com ... Zeichnungen_fuer _China 23 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http:/ /china .cnc- keller. com Examination Winter 2011/2012 2013-05-12 Zeichnungen_fuer _China 24 CNC KELLER. .. http:/ /china .cnc- keller. com Examination Summer 2012 2013-05-12 Zeichnungen_fuer _China 25 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http:/ /china .cnc- keller. com... Zeichnungen_fuer _China 26 CNC KELLER GmbH ■ Vorm Eichholz ■ D-42119 Wuppertal Telephone +49 202 4040-0 ■ http:/ /china .cnc- keller. com Examination Summer 2012 2013-05-12 Zeichnungen_fuer _China 27 CNC KELLER

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