40894 Milling Cover UK.qxp 23/6/11 16:08 Page Cutting Tool Systems ® Cutting Tool Systems ® G L O B A L Canada China Germany Great Britain Italy ATI STELLRAM Canada Tel: 800 668 6928 Fax: 800 432 6227 Mexico ATI METALWORKING PRODUCTS China Tel: +86.10.65120451 Fax: +86.10.65120453 Spain ATI STELLRAM SAS 6, Rue du Parc, Blue Business Building 74100 Annemasse Tel: 0810 003131 Fax: 0810 005652 Switzerland ATI STELLRAM GmbH Seligenstädter Grund 11, D-63150 Heusenstamm Tel: (06104) 682-132, -133, -142 Fax: (06104) 682-140 Taiwan ATI STELLRAM LTD Hercules Way, Bowerhill Industrial Estate, GB-Melksham, Wilts SN12 6TS Tel: (0800) 731 6660 Fax: (0800) 731 6662 USA ATI STELLRAM IBERICA S.A Spain Tel: 91 606 43 75 Fax: 91 615 01 90 ATI STELLRAM SA Avenue du Mont-Blanc 24, Case Postale 339 CH-1196 Gland Suisse Romande Tel: 0800 807 778 Fax: 0800 807 701 Deutsche Schweiz Tel: 0800 807 721 Fax: 0800 807 701 ALLEGHENY TECHNOLOGIES TAIWAN, INC Room 901, 9th Floor, No 54, Sec 4, Mingshen East Road Taipei, Taiwan 105 Tel: (2) 2713-8101 Fax: (2) 2545-0688 ATI STELLRAM U.S.A One Teledyne Place, LaVergne, Tennessee 37086 U.S.A Tel: (615) 232 1200 Fax: (800) 223 2219 ATI STELLRAM Srl Strada Nazionale 71, 10020 Cambiano (TO) Tel: 011 944 3111 Fax: 011 944 3100 A S S O C I A T E D North America Mexico South America Brazil Chile Columbia Africa Egypt Morocco South Africa Oceania Australia New Zealand C O M P A N I E S Asia Cambodia China India Indonesia Japan Philippines Taiwan Vietnam MILLING CATALOGUE ATI STELLRAM Mexico Tel: 011 877 756 0947 Fax: 011 877 285 2505 MILLING CATALOGUE France D I V I S I O N S I N Europe Austria Belgium Croatia & Serbia Czech Republic Denmark Finland Greece Netherlands Norway Poland Portugal Romania Russia Slovak Republic Slovenia Sweden Turkey Ukraine Allegheny Technologies Incorporated is one of the largest and most diversified specialty metals producers in the world ATI has approximately 9,300 full-time employees world-wide who use innovative technologies to offer growing global markets a wide range of specialty metals solutions ATI major markets are aerospace and defense, chemical process industry/oil and gas, electrical energy, medical, automotive, food equipment and appliance, machine and cutting tools, and construction and mining ATI products include titanium and titanium alloys, nickel-based alloys and superalloys, stainless and specialty steels, zirconium, hafnium, and niobium, tungsten materials, grain-oriented silicon electrical steel and tool steels, and forgings and castings ATI Allegheny Ludlum, Shanghai STAL ATI Allvac - Allvac Ltd ATI Casting Service ATI Metalworking Products - ATI Alldyne Powder Technologies, ATI Firth Sterling, ATI Garryson, ATI Landis Threading, ATI Stellram ATI Portland Forge ATI Rome Metals ATI Wah Chang www.atistellram.com © 2011, ATI Stellram, An Allegheny Technologies Company The Starburst Logo is a registered trademark of ATI Properties Inc LITERATURE RE-ORDER NUMBER 426CATUK.V1 - PRINTED IN THE U.K Stellram and Stellram Racetrack Logo are registered trademarks of ATI Stellram An Allegheny Technologies Company Star Guide and Metalcutting Answers are trademarks of ATI Stellram All other trademarks are the property of their respective companies ® Stellram tooling systems for all your milling requirements 40894 Milling Cover UK.qxp 23/6/11 16:09 Page ® ® Cutting Tool Systems Our customer’s success is our success Ideas that reduce production times by hours An all-new technology that combines two grades of carbide in one tool An entire collection of modular tools for die and mould makers Stellram’s newest ideas offer immediate returns for the metalworking industry through faster performance, better tool life, and higher quality cutting But some of Stellram’s innovations go beyond that They could even change how many companies think about metalcutting technology Stellram backs up its innovative, high-quality tools with something just as important; people with the expertise that helps you get your production running at optimum speed and efficiency This tooling catalogue compiles a wide breath of information related to our full product offering Catalogue innovation such as the Star Guide concept will enable you to select your inserts in easy – steps Should you require any further details of our products, please not hesitate to contact our technical team who will take great pleasure in answering questions, solving production problems and helping you develop the best approaches for the material you’re machining Cutting Tool Systems Answering Your Tooling Needs Stellram’s comprehensive tooling programme is supported by a wealth of technical knowledge and development across all products Milling Drilling Threading Turning Give us your most difficult machining problem We’ll show you how Stellram can help, and give you ideas for improving your processes Grooving Part-Off www.atistellram.com www.atistellram.com 40894 Milling Com 1-13 22/6/11 11:19 Page ® Cutting Tool Systems Milling ATI Stellram’s mission is “to be your preferred milling tools and ball nose porcupines, drilling end choice for increased productivity by continually mills, tools with 45˚, 60˚ and 90˚ approach angles, improving the quality of our worldwide products, octagonal milling inserts, plunging face mills, and service and technology.” The tools in this catalogue adjustable width side and face milling cutters reflect that commitment All of our cutters are complemented by their unique Our standard milling tools are available in metric up insert grades and geometries to ∅ 315 Designs include those specifically developed for machining heat resistant alloys, copy Make Stellram® your preferred choice in milling cutters 40894 Milling Com 1-13 22/6/11 11:19 Page ® Cutting Tool Systems Contents APPLICATION SURVEY INDEX STAR GUIDE 10 END MILL & FACE MILL INTRODUCTION 5140 5140 5140 7690 7690 7690 7690 7690 7690 7690 7690 7690 7745 7745 7745 7745 7745 7745 7745 7745 7745 7760 7790 7790 7792 7792 7792 7792 12 VM 04 SERIES 14 VM 06 SERIES 16 VM 08 SERIES 18 VA 09 SERIES 20 VA 12 SERIES 22 VA 16 SERIES 24 VAF 09 SERIES 26 VAZ 35 SERIES 28 VM 04 SERIES 30 VM 06 SERIES 32 VM 08 SERIES 34 VT 16 SERIES 36 VOD 04 SERIES 38 VOD 06 SERIES 40 VS 09 SERIES 42 VS 12 SERIES 44 VSE 09 SERIES 46 VSE 12 SERIES 48 VT 11 SERIES 50 VT 16—CHAMFER 52 VT 16—SPOT DRILL 54 VT 11 SERIES 56 VSE 09 SERIES 58 VSE 12 SERIES 60 VXD 09 SERIES 62 VXD 12 SERIES 64 VXD APPLICATION ADVANTAGES 66 VXD TECHNICAL INFORMATION 67 FACE MILLS & CARTRIDGES INTRODUCTION 68 8000, 8010, 8100 V SERIES CUTTER BODIES 70 MOUNTING/ATTACHMENT 71 8_0 VA 90_16 FACE MILLS 72 8-0 VOD 45_04 FACE MILLS 74 8-0 VOD 45_06 FACE MILLS 76 8_0 VR 00_16 FACE MILLS 78 40894 Milling Com 1-13 22/6/11 11:19 Page ® Cutting Tool Systems Contents continued 8_0 VS 45_12 FACE MILLS 80 8_0 VSE 45_09 FACE MILLS 82 8_0 VSE 45_12 FACE MILLS 84 SURFACE FINISHING 86 MOUNTING/ADJUSTMENTS 87 DISC CUTTER & CARTRIDGE INTRODUCTION 90 7200 SERIES CUTTER BODIES 92 7220 SERIES CUTTER BODIES 93 7200 VA 16_R SERIES DISC CUTTERS 94 7200 VA 16_L SERIES DISC CUTTERS 96 7200 VA 16_N SERIES DISC CUTTERS 98 7200 VM 04_R SERIES DISC CUTTERS 100 7200 VM 06_R SERIES DISC CUTTERS 102 7200 VM 08_R SERIES DISC CUTTERS 104 7200 VM 11_R SERIES DISC CUTTERS 106 7200 VM 04_L SERIES DISC CUTTERS 108 7200 VM 06_L SERIES DISC CUTTERS 110 7200 VM 08_L SERIES DISC CUTTERS 112 7200 VM 11_L SERIES DISC CUTTERS 114 7200 VM 04_N SERIES DISC CUTTERS 116 7200 VM 06_N SERIES DISC CUTTERS 118 7200 VM 08_N SERIES DISC CUTTERS 120 7200 VM 11_N SERIES DISC CUTTERS 122 7220 VM 04_R SERIES DISC CUTTERS 124 7220 VM 06_R SERIES DISC CUTTERS 126 7220 VM 08_R SERIES DISC CUTTERS 128 7220 VM 04_L SERIES DISC CUTTERS 130 7220 VM 06_L SERIES DISC CUTTERS 132 7220 VM 08_L SERIES DISC CUTTERS 134 7220 VM 04_N SERIES DISC CUTTERS 136 7220 VM 06_N SERIES DISC CUTTERS 138 7220 VM 08_N SERIES DISC CUTTERS 140 MOUNTING /ADJUSTMENTS 142 LONG EDGE CUTTER INTRODUCTION 5210 5210 5210 5210 5315 5315 146 VM 04 SERIES 148 VM 06 SERIES 150 VS 09 SERIES 152 VS 12 SERIES 154 VA 12 SERIES 156 VA 16 SERIES 158 40894 Milling Com 1-13 22/6/11 11:19 Page ® Cutting Tool Systems Contents continued CONTOUR MILLING CUTTER INTRODUCTION 160 5500 V 08 SERIES 162 5500 V 10 SERIES 164 5500 V 12 SERIES 166 5500 V 16 SERIES 168 5500 V 20 SERIES 170 5500 V 25 SERIES 172 5505 VX 20 SERIES 174 5505 VX 25 SERIES 176 5505 VX 32 SERIES 178 5505 VX 40 SERIES 180 5505 VX 50 SERIES 182 7700 VR 06 SERIES 184 7700 VR 08 SERIES 186 7700 VR 10 SERIES 188 7700 VR 12 SERIES 190 7702 VRD 07 SERIES 192 7702 VRD 10 SERIES 194 7702 VRD 12 SERIES 196 7702 VRD 16 SERIES 198 7710 VR 12 SERIES 200 7712 VRD 12 SERIES 202 7712 VRD 16 SERIES 204 PROFILING & POCKETING CUTTER INTRODUCTION 206 5182 VZ 32 208 5182 VZ 33 210 5182 VZ 53 212 5702 VZD 14 214 5702 VZP 14 216 MACHINABILITY BY MATERIALS (ALUMINIUM) 218 RECOMMENDATIONS FOR HIGH SPEED MACHINING 219 PLUNGING CUTTER INTRODUCTION 220 7791 VS 09 222 7791 VS 12 224 MODULAR TOOLING INTRODUCTION 226 SHANKS - CYLINDRICAL 228 SHANKS - MORSE TAPER 229 HEADS - 5500 230 HEADS - 7702 230 HEADS - 7712 230 HEADS - 7690 231 HEADS - 7791 231 HEADS - 7792 231 40894 Milling Com 1-13 22/6/11 11:19 Page ® Cutting Tool Systems Contents continued T-SLOT CUTTER INTRO 232 5400 5400 5400 5400 VM VM VM VM 04 06 08 11 SERIES 234 SERIES 236 SERIES 238 SERIES 240 THREAD MILLING INTRODUCTION 242 TECHNICAL INFORMATION 244 THREAD MILLING SOFTWARE 246 MANUAL PROGRAMMING & EXAMPLES 247 SOLID CARBIDE THREAD MILLING INTRODUCTION 248 SOLID CARBIDE THREAD MILLING CUTTERS 250 INDEXABLE THREAD MILLING INTRODUCTION 252 TMM CUTTERS 254 5900 V 14 CUTTERS 256 5900 V 21 CUTTERS 258 5900 V 30 CUTTERS 260 5900 V 40 CUTTERS 262 MILLING TECHNICAL DATA ISO DESIGNATION 264 INSERT GRADES 266 INSERT GEOMETRIES 270 MILLING INSERTS A STYLE H STYLE M STYLE O STYLE R STYLE S STYLE T STYLE X STYLE Z STYLE 276 278 279 280 280 282 285 286 287 EXPANDED CUTTING CONDITIONS 288 GRADE CLASSIFICATION 290 MATERIALS CROSS REFERENCE CHART 292 40894 Milling Com 1-13 22/6/11 11:20 Page ® Cutting Tool Systems Application Index End / Face Milling Face Milling 7690VA 7690VAF 7690VM 7690VT 7745VOD Cutting Dia Range 10-125 mm (20-32mm) Cutting Dia Range 16-80 mm Cutting Dia Range 8-20 mm Cutting Dia Range 50-63 mm Cutting Dia Range 25-160 mm PAGES 20-25 PAGES 26-27 PAGES 30-35 PAGES 36-37 PAGES 38-41 7745VS 7745VSE 7790VSE 7792VXD 8000VA Cutting Dia Range 16-125 mm Cutting Dia Range 16-125 mm Cutting Dia Range 25-100 mm Cutting Dia Range 25-80 mm (25-32 mm) Cutting Dia Range 100-315 mm PAGES 42-45 PAGES 46-49 PAGES 58-61 PAGES 62-65 PAGES 72-73 (Modular 231) End Milling Radius/ End Milling (Modular 231) 8010VA 8000VOD 8010VOD 8100VOD 8000VR Cutting Dia Range 100-200 mm Cutting Dia Range 100-315 mm Cutting Dia Range 100-200 mm Cutting Dia Range 125-250 mm Cutting Dia Range 100-315 mm PAGES 72-73 PAGES 74-77 PAGES 74-77 PAGES 74-77 PAGES 78-79 8010VR 8100VR 8000VS 8100VS 8000VSE Cutting Dia Range 100-200 mm Cutting Dia Range 125-250 mm Cutting Dia Range 100-315 mm Cutting Dia Range 125-250 mm Cutting Dia Range 100-315 mm PAGES 78-79 PAGES 78-79 PAGES 80-81 PAGES 80-81 PAGES 82-85 40894 Milling Com 1-13 22/6/11 11:20 Page ® Cutting Tool Systems End / Face Milling 8010VSE 8100VSE Cutting Dia Range 100-200 mm Cutting Dia Range 125-250 mm PAGES 82-85 PAGES 82-85 5210VM 5210VS (continued) Side Milling 5315VA 7690VA 7690VAZ Side Milling Cutting Dia Range 16-25 mm Cutting Dia Range 32-100 mm Cutting Dia Range 25-80 mm 10-125 mm (20-32 mm) Cutting Dia Range Cutting Dia Range 40-80 mm PAGES 148-151 PAGES 152-155 PAGES 156-159 PAGES 20-25 PAGES 28-29 (Modular 231) Chamfering 7745VS 7745VSE 7745VT 7760VT Chamfering Cutting Dia Range 16-125 mm Cutting Dia Range 16-125 mm Cutting Dia Range 16-30 mm Cutting Dia Range 16-25 mm PAGES 42-45 PAGES 46-49 PAGES 50-55 PAGES 56-57 5182VZ 5500V 5505VX 5702VZ 7200VA Cutting Dia Range 32-63 mm Cutting Dia Range 8-25 mm (8-25 mm) Cutting Dia Range 20-50 mm Cutting Dia Range 20-40 mm PAGES 208-213 PAGES 162-173 PAGES 174-183 PAGES 214-217 Cutting Dia Range 160-250 mm Width Range 20-26 mm (Modular 230) Slotting PAGES 94-99 Slot Cutting 40894 Milling Com 1-13 22/6/11 11:20 Page ® Cutting Tool Systems Slotting Slot Cutting (continued) 7690VA 7690VM 7700VR Cutting Dia Range 10-125 mm (20-32 mm) Cutting Dia Range 8-20 mm Cutting Dia Range 16-125 mm PAGES 20-25 PAGES 30-35 PAGES 184-191 7200VM 7220VM Cutting Dia Range 80-250 mm Width Range 6-20 mm Cutting Dia Range 63-125 mm Width Range 6-12 mm PAGES 100-123 PAGES 124-141 (Modular 231) 7702VRD 7710VR 7712VRD Cutting Dia Range Cutting Dia Range 40-66 mm Cutting Dia Range Cutting Dia Range 12-40 mm (15-35 mm) 52-125 mm (24-42 mm) 25-80 mm (25-32 mm) PAGES 192-199 PAGES 200-201 PAGES 202-205 PAGES 62-65 (Modular 230) (Modular 231) (Modular 230) 7792VXD Contour Milling Contour Milling 5182VZ 5500V 5505VX 5702VZ 7700VR Cutting Dia Range 32-63 mm Cutting Dia Range 8-25 mm (8-25 mm) Cutting Dia Range 20-50 mm Cutting Dia Range 20-40 mm Cutting Dia Range 16-125 mm PAGES 208-213 PAGES 162-173 PAGES 174-183 PAGES 214-217 PAGES 184-191 (Modular 230) 7702VRD 7710VR 7712VRD Cutting Dia Range 12-40 mm (15-35 mm) Cutting Dia Range 40-66 mm 52-125 mm (24-42 mm) PAGES 192-199 PAGES 200-201 PAGES 202-205 (Modular 230) Cutting Dia Range (Modular 230) 40894 Milling Com 292-308 22/6/11 13:36 Page 293 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Rm (N/mm2) Heat treatable steel Cold work tool steel Superficial hardening steel Heat treatable steel Cold work tool steel Cold work tool steel Cold work tool steel Cold work tool steel Cold work tool steel Cold work tool steel High speed steel 700-950 720-775 740-1080 750-1100 750-775 750-800 750-850 750-850 750-850 750-850 775-990 Allvac Designation Allegheny Ludlum Designation GERMANY/ITALY W.-Nr U.K DIN BS 34Cr4 530A32 32C4 1.7223 1.7220 41CrMo4 34CrMo4 708M40 708A37 42CD4TS 35CD4 1.2542 1.2067 1.2363 1.2419 1.2833 1.3343 45WSCrV7 100Cr6 X100CrMoV51 105WCr6 100V1 S 6-5-2 BS1 BL3 BA2 A6 O7 A2 M2 BW2 BM2 775-990 1.3348 S 2-9-2 Heat treatable steel Superficial hardening steel High speed steel Cold work tool steel 780-1080 780-1180 795-870 795-910 1.3401 1.8159 X120Mn12 50CrV4 Z120M12 735A50 High speed steel 800-1050 1.3355 S 18-0-1 BT1 Heat Heat Heat Cold 800-1100 800-1100 800-1200 800-850 1.6511 1.7035 1.7225 1.2713 36CrNiMo4 41Cr4 42CrMo4 55NiCrMoV6 816M40 530M40 708M40 High speed steel 820-1050 1.3243 S 6-5-2-5 High speed steel 820-1050 1.3255 S 18-1-2-5 Case hardening steel Cold work tool steel Cold work tool steel Cold work tool steel Cold work tool steel Case hardening steel 830-1180 850-900 850-900 850-900 850-900 880-1230 1.5732 1.2379 1.2080 1.2436 1.2601 1.5752 14NiCr10 X155CrVMo12-1 BD2 X210Cr12 BD3 X210CrW12 X165CrMoV12 14NiCr14 655M13 1.6582 34CrNiMo6 1.8509 1.0904 1.6587 1.7361 1.7176 1.0961 1.2606 1.2343 1.2365 1.2344 1.2581 1.2678 41CrAIMo7 55Si7 17CrNiMo6 32CrMo12 55Cr3 60SiCr7 39CrMoV13 Heat treatable steel 900-1200 Nitriding steel Spring steel Case hardening steel Heat treatable steel Spring steel Spring steel Nitriding steel Hot work tool steel Hot work tool steel Hot work tool steel Hot work tool steel Hot work tool steel 950-1000 950-1050 980-1320 980-1420 1050-1100 1050-1100 1080-1270 1180-1570 1180-1670 1180-1770 1180-1770 1270-1670 Star Guide AFNOR 1.7033 High speed steel treatable steel treatable steel treatable steel work tool steel FRANCE Y100C6 Z100CDV5 105WC13 Y1105V Z85WDCV 06-05-04-02 Z100WCWV 09-04-02-02 Z120M12 50CV4 M3 A7 D2 Nickelvac 4340 H13 X40CrMoV51 X30WCrV9 BT4 Z80WCV 18-04-01 40NCD3 42C4 42CD4 55NCDV7 Z85WDKCV 06-05-05-04-02 Z80WKCV 18-05-04-01 14NC11 Z160CDV12 Z200Cr12 USA AIS/SAE 5132 A6 4140;4142 4137;4135 O7 S1 L3 A2 W210 M2 M7 6150 M3 A7 T1 9840 5140 4140 L6 T4 3415 D2 D3 12NC15 3415 817M40 35NCD6 4340 905M39 250A53 820A16 722M24 527A60 40CAD6, 12 55S7 18NCD6 30CD12 55C3 60SC7 BH12 BH11 BH10 BH13 BH21 BH19 Z40CDV5 Z30WCV9 9255 5155 9262 H12 H11 H10 H13 H21 H19 Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 293 40894 Milling Com 292-308 22/6/11 13:36 Page 294 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Rm (N/mm2) Allvac Designation Allegheny Ludlum Designation Stainless steel 400-600 Nickelvac 410 / 403 AL 403 Heat resistant steel casting Stainless steel casting GERMANY/ITALY W.-Nr U.K DIN USA AFNOR AMS 1.4000 X6Cr13 400-600 1.4865 G-X40NiCrSi38 18 330C11 440-640 1.4308 G-X6CrNi18 304C15 Stainless steel casting 440-640 1.4408 G-X6CrNiMo18 10 316C16 Stainless steel casting 440-640 1.4581 G-X7CrNiMoNb18 10 318C17 Z4CNNDNb18 12M Heat resistant steel 450-650 AL 405 1.4724 X10CrAI13 403S17 Z10C13 405 AL 410 1.4006 X10Cr13 410S21 Z10C14 410 Nickelvac 410 / 403 403S17 FRANCE Z6C13 403 Z6CN18.10M Stainless steel 450-650 Stainless steel 450-650 AL 430 1.4016 X6Cr17 430S15 Z8C17 430 Stainless steel 450-650 AL 434 1.4113 X6CrMo17 434S17 Z8CD17.01 434 Stainless steel 460-680 AL 304L 1.4306 X2CrNi19 11 304S12 Z3CN18.10 304L Stainless steel 490-690 AL 305 1.4303 X5CrNi18 12 Stainless steel 490-690 AL 316L 1.4435 X2CrNiMo18 12 316S12 Z2CND17.13 316L Stainless steel 490-690 1.4438 X2CrNiMo18 16 317S12 Z2CND19.15 317L Stainless steel 490-740 1.4583 X10CrNiMoNb18 12 Stainless steel 500-550 E-Brite Alloy Stainless steel 500-700 AL 303 1.4305 X10CrNiS18 303S21 Z10CNF 18.09 303 Stainless steel 500-700 AL 304 1.4301 X5CrNi18 10 304S15 Z6CN18.09 304 Stainless steel 500-730 AL 321 1.4541 X6CrNiTi18 10 2337 Z6CNT18.10 321 Stainless steel 500-730 1.4571 X6CrNiMoTi17 12 320S17 Z6NDT17.12 316Ti Heat resistant steel 500-750 AL 309 1.4828 X15CrNiSi20 12 309S24 Z15CNS20.12 309 Heat resistant steel 500-750 AL 310S 1.4845 X12CrNi25 21 310S24 Z12CN25 20 310S Stainless steel 500-750 AL 904L 1.4539 Heat resistant steel 500-750 1.4878 X12CrNiTi18 321S320 Z6CNT18.12B Stainless steel 510-710 AL 316 1.4401 X5CrNiMo18 10 316S16 Z6CND17.11 316 Stainless steel 510-740 AL 347 1.4550 X6CrNiNb18 10 347S17 Z6CNNb18.10 347 Heat resistant steel 520-720 1.4762 X10CrAI 24 Z10CAS24 446 Stainless steel 550-760 1.4311 X2CrNiN18 10 304S62 Z2CN18.10 304LN Heat resistant steel 550-800 1.4841 X15CrNiSi25 20 Heat resistant steel 550-800 1.4864 X12NiCrSi36 16 Z12NCS35.16 330 Stainless steel 580-800 AL 316LXN 1.4429 X2CrNiMoN17 13 Z2CND17.13 Stainless steel 590-780 AL 416 1.4005 X12CrS13 Stainless steel 640-840 1.4104 X12CrMoS17 Stainless steel 640-900 1.4460 X8CrNiMo27 Stainless steel 700-800 1.4034 X45Cr13 Stainless steel 700-950 Stainless steel 750-800 Stainless steel 750-950 Stainless steel casting 760-960 Stainless steel 800-900 Stainless steel 850-950 Stainless steel 1100-1200 Allvac 316 L AL 317L AL 301 AL 420 ASTM B625 1.4310 X12CrNi17 1.4027 G-X20Cr14 310 Nickelvac 17-4 PH Precipitation hardening stainless 316LN 416 Z10CF17 430F 329 420S45 Z40CM Z38C13M 420C29 Z20C13M Z12CN17.07 1.4021 X20Cr13 1.4313 X5CrNi13 425C11 Z4CND13.4M 1.4057 X20CrNi172 431S29 Z15CNi6.02 301 420 ASTM A240 431 ASTM A693 AL 13-8 Nickelvac 15-5 PH 318 ASTM A240 AM 350 Precipitation hardening stainless Precipitation hardening stainless Z6CNDNb17 13B AL 2205 Precipitation hardening stainless Precipitation hardening stainless 305 13-8 PH AL 15-5 1.4540 X4CrNiCuNb164 Z6CNU15.05 15-5 PH AL 15-7 1.4532 X7CrNiMoAl157 Z8CNDA15.07 15-7 PH AL 17-4 1.4542 X5CrNiCuNb174 Z6CNU17.04 17-4 PH AL 17-7 1.4568 X7CrNiAl177 Z8CNA17.07 17-7 PH Star Guide Key to Recommended Inserts Material Designations 294 P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 40894 Milling Com 292-308 22/6/11 13:36 Page 295 ® Cutting Tool Systems Materials Cross Reference Chart Cr Ni 12.0 C Mn Si P S 0.15 0.5 0.50 0.02 0.01 Mo 18.8 38.0 0.4 1.0 1.75 0.045 0.03 19.0 10.0 0.07 1.5 2.0 0.045 0.03 19.0 11.0 0.07 1.5 1.5 0.045 0.03 2.5 19.0 11.5 0.06 1.5 1.5 0.045 0.03 2.25 12.0 0.08 1.0 0.50 0.04 0.03 12.0 0.15 0.5 0.50 0.02 0.01 16.0 0.08 1.0 1.0 0.04 0.03 17.0 0.08 1.0 0.5 0.023 0.015 0.5 11.5 0.12 2.0 1.0 0.04 0.03 17.0 12.0 0.015 1.0 0.5 0.023 0.015 2.5 19.0 13.0 0.015 1.0 1.0 0.023 0.015 3.5 18.0 14.0 0.08 2.0 0.015 2.0 0.003 19.5 10.5 0.16 1.5 2.0 0.04 0.3 19.5 9.0 0.08 1.5 2.0 0.04 0.04 18.0 9.5 0.08 2.0 1.0 0.04 0.03 17.5 12.0 0.08 2.0 1.0 0.045 0.03 23.5 14.0 0.20 1.5 2.0 0.04 0.04 25.0 20.5 0.15 2.0 0.75 0.045 0.03 18.0 10.5 0.12 2.0 1.0 0.045 0.03 17.0 13.0 0.08 2.0 0.75 0.04 0.03 18.0 11.0 0.08 2.0 1.0 0.045 0.03 0.12 1.0 1.0 0.04 0.03 0.6 0.40 2.25 20.5 1.5 1.5 0.50 0.40 0.03 2.0 1.0 0.045 0.03 24.5 20.5 0.18 2.0 1.5 0.04 0.03 15.0 35.0 0.15 1.0 2.5 0.04 0.04 17.5 13.0 0.03 2.0 1.0 0.045 0.025 2.75 0.15 1.25 1.0 0.07 0.07 0.60 0.12 1.25 1.0 0.06 0.15 0.5 0.04 0.03 1.0 3.5 13.5 0.1 0.5 1.0 1.0 0.045 0.03 0.03 17.0 7.0 0.14 2.0 1.0 0.045 13.5 1.0 0.2 1.0 1.0 0.045 0.03 0.20 1.0 1.0 0.04 0.04 0.07 1.5 1.0 0.035 0.025 1.0 1.0 0.04 0.03 12.5 13.0 4.5 22 5.5 16.0 2.0 0.20 16.5 4.3 0.08 13 14.8 4.5 0.03 0.5 0.5 0.02 0.015 15.0 7.0 0.045 0.5 0.5 0.02 0.015 16.3 4.0 0.035 0.5 0.5 0.02 0.015 17.0 7.0 0.045 0.5 0.5 0.02 0.02 N 0.16 0.5 0.5 N 0.16 0.7 N 0.16 2.8 2.2 Star Guide Al 0.40 Al 1.50 10.0 25.5 5.0 4.5 18.0 17.0 0.5 0.75 18.0 13.0 Others Al 0.100.30 10.0 25.0 Ti W 4.75 19.0 26 Cu Al 1.2 3.5 2.5 Cb 0.3 Al 1.15 4.0 Cb 0.3 Al 1.15 Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 295 40894 Milling Com 292-308 22/6/11 13:36 Page 296 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Grey cast iron Grey cast iron Grey cast iron Grey cast iron Grey cast iron Grey cast iron Grey cast iron Spheroidal / nodular/ ductile cast iron Spheroidal / nodular/ ductile cast iron Spheroidal / nodular/ ductile cast iron Spheroidal / nodular/ ductile cast iron Spheroidal / nodular/ ductile cast iron Spheroidal / nodular/ ductile cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys Aluminium alloys HBN Allvac Designation Allegheny Ludlum Designation 175 185 205 220 230 235 250 GERMANY/ITALY W.-Nr U.K DIN 0.6010 0.6015 0.6020 0.6025 0.6030 0.6035 0.6040 GG GG GG GG GG GG GG 150-180 BS 10 15 20 25 30 35 40 Grade Grade Grade Grade Grade Grade Grade 100 150 220 260 300 350 400 GGG 35.3 350/22 FRANCE USA AFNOR ASTM/SAE Ft 10 D Ft 15 D Ft 20 D Ft 25 D R 30 D Ft 35 D Ft 40 D No No No No No No No 20 25 30 35 45 50 55 B B B B B B B FGS 350-22 60-40-18 155-220 0717-02 GGG 40 420/12 190-255 0727-02 GGG 50 500/7 FGS 500-7 80-55-06 200-260 0732-03 GGG 60 600/3 FGS 600-3 80-60-03 240-300 0737-01 GGG 70 700/2 FGS 700-2 100-70-03 265-300 150 175 205 230 265 0.8145 0.8155 0.8165 0.8170 3.0255 3.0515 3.0615 3.1325 3.1355 3.1645 3.1655 3.2245 3.2305 3.2315 3.3206 3.3309 3.3315 3.3316 3.3319 3.3523 3.3535 3.3545 3.3547 3.3549 3.4365 Star Guide 65-45-12 GGG 80 900/2 FGS 900-2 120-90-02 GTS-35-10 GTS-45-06 GTS-55-04 GTS-65-02 GTS-70-02 Al99,9 AlMn AlMgSiPb AlCuMg1 AlCuMg2 AlCuMgPb AlCuBiPb AlSi5 AlRMgSi AlMgSi1 AlMgSi0,5 AlRMg0,5 AlMg1 AlMg1,5 AlRMg1 AlMg2,5 AlMg3 AlMg4Mn ASlMg4,5Mn AlMg5 AlZnMgCu1,5 AlZnMg1 AlMg2,5Mn AlSi3,5 B 340/12 P 440/7 P 510/4 P 570/3 P 690/2 1B N3 MN 35-1 MP 50-5 Mn 650-3 Mn 700-2 A5 32510 40010 50005 A220-70003 A220-80002 1050 L97 A-U4G A-U4G1 2017 2024 FC1 A-U5PbBi 2011 H30 H9 6351 6063 N41 3L44 A-G0,6 A-G1,5 5005 5050 2L56 N5 A-G2,5C A-G3M A-G4MC A-G4,5MC 5052 5754 5086 5083 5056 7075 7005 5454 N8 N6 DTD5074 A-Z5GU N51 A-G2,5MC Key to Recommended Inserts Material Designations 296 P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 40894 Milling Com 292-308 22/6/11 13:36 Page 297 ® Cutting Tool Systems Materials Cross Reference Chart Si Fe Cu Mn Mg Cr 0.25 0.5 1.0 0.5 0.5 0.8 0.4 5.0 0.55 1.0 0.45 0.01 0.3 0.4 0.1 0.25 0.4 0.4 0.4 0.2 0.4 0.35 0.4 4.5 0.4 0.7 0.5 0.7 0.5 0.8 0.7 0.4 0.15 0.5 0.15 0.008 0.45 0.45 0.008 0.4 0.4 0.5 0.4 0.35 0.5 0.4 0.4 0.05 0.1 0.1 4.0 4.3 4.0 5.5 0.05 0.02 0.1 0.1 0.05 1.2 0.7 0.7 0.6 0.75 0.05 0.3 0.9 0.7 1.5 1.1 0.1 0.3 0.1 0.1 0.1 0.1 0.05 0.05 0.15 0.15 0.1 0.1 0.1 0.1 0.15 1.6 0.1 0.05 0.1 0.5 0.45 0.7 0.35 0.3 0.45 0.75 0.1 0.45 0.9 0.45 0.35 0.9 1.5 1.00 2.5 3.1 4.0 4.5 4.5 2.5 1.4 2.7 0.04 Star Guide 0.6 0.1 0.25 0.05 0.1 0.1 0.2 0.3 0.15 0.15 0.1 0.23 0.13 0.1 Zn Ti 0.07 0.2 0.3 0.25 0.25 0.8 0.3 0.2 0.15 0.2 0.15 0.01 0.2 0.2 0.01 0.1 0.2 0.25 0.25 0.25 5.5 4.5 0.1 0.05 0.1 0.2 0.15 0.2 0.25 0.1 0.1 0.008 0.008 0.15 0.15 0.15 0.1 0.2 0.03 0.15 Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 297 40894 Milling Com 292-308 22/6/11 13:36 Page 298 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Commercial Designation Allvac Designation Iron based alloys VascoMax C-250 VascoMax C-250 Iron based alloys VascoMax C-350 VascoMax C-350 Iron based alloys VascoMax C-200 VascoMax C-200 Iron based alloys VascoMax C-300 VascoMax C-300 Iron based alloys VascoMax T-200 VascoMax T-200 Iron based alloys VascoMax T-250 VascoMax T-250 Iron based alloys Greek Ascoloy Iron based alloys Jethete M-152 Iron based alloys Haynes 556 Iron based alloys N 155 Iron based alloys S 590 Iron based alloys Crucible A286 Iron based alloys Discaloy 16/25/6 Iron based alloys AL-6XN Alloy Iron based alloys Discaloy 24 Iron based alloys Armco 18 Iron based alloys Incoloy 801 Iron based alloys Incoloy 800 Iron based alloys Incoloy 802 Iron based alloys N 156 Iron based alloys 20CB-3 Iron based alloys Sanicro 30 Iron based alloys Incoloy 803 Iron based alloys Allvac 330 Iron based alloys AL 36 Iron based alloys Incoloy DS Iron based alloys AL 42 Iron based alloys Armco 20-45-5 Iron based alloys Iron based alloys Iron based alloys Vasco 13-8 Mo Allegheny Ludlum Designation GERMANY/ITALY W.-Nr U.K DIN FRANCE USA AFNOR AMS 6501, 6512, 6520 6514 6518, 6519, 6591 AL 418 5508 Z12 CND 12 5718, 5719 X12CrCoNi2120 5768 Z12 CNKDW 20 X40CoCrNi2020 ALTEMP A 286 1.4980 HR 5152 5533 Z06 NCT 25 ASTM 368 Z3 NCT 25 AL-6XN Alloy 5725 ASTM SB688 Z3 NCT 25 ASTM A638 25 NC 3520 ASME SB 409 G-X50CrNi3030 Nickelvac 800 5768 Z42 CKNDW AL 800 5552 X10NiCrAlTi3220 3082-76 AL 20 ASTM B463 X2NiCrAlTi3220 Allvac 330 5592, 5716 AL 36 ASTM F1684 X12NiCrSi3616 3072-76 AL 42 ASTM F30 AL 4750 AL 4750 ASTM B753 ALLOY 21-6-9 ALLOY 21-6-9 ASTM A666 Vasco 13-8 Mo 5629 Country/Standard Material Group Commercial Designation Allvac Designation Cobalt based alloys MP35N Allvac 35N Cobalt based alloys L 605 Nickelvac L-605 Nickelvac TJA1537 Allegheny Ludlum Designation GERMANY/ITALY W.-Nr U.K DIN CoCr20W15Ni USA AFNOR AMS KC 20 WN Cobalt based alloys Nickelvac TJA1537 Cobalt based alloys Altemp S 816 CoCr20Ni20W Cobalt based alloys HS 21 CoCr28Mo Cobalt based alloys HS 25 CoCr20W15Ni Cobalt based alloys HS 30 CoCr26Ni14Mo Cobalt based alloys HS 31 CoCr25NiW Cobalt based alloys HS 36 CoCr19W14NiB Cobalt based alloys Jetalloy 209 Cobalt based alloys L 251 Cobalt based alloys M 203 Star Guide FRANCE 5759 ASTM F1537 5534 3531 3146 ASTM F-75 KC 20 WN AISI 670 KC 25 NW ASTM A567 Key to Recommended Inserts Material Designations 298 P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 40894 Milling Com 292-308 22/6/11 13:36 Page 299 ® Cutting Tool Systems Materials Cross Reference Chart Ni Co Cr Mo W 18.5 7.8 18.5 12.0 4.8 0.05 18.5 8.5 3.25 0.05 18.5 8.8 4.8 0.05 0.05 0.02 3.0 0.05 0.05 0.01 0.03 0.05 0.02 4.8 18.5 18.5 3.0 12 2.5 Si Mn C Al Ti P S 0.05 0.05 0.02 0.1 0.4 0.005 0.005 0.05 0.02 0.1 0.05 0.01 2.5 12 1.7 20 21 2.5 20 20 21 2.5 20 20 21 4 25 14 1.3 0.5 1.3 0.05 25 16 0.7 1.35 0.12 25 20.5 6.5 26 13.5 2.7 0.005 0.005 0.73 0.005 0.005 0.7 0.005 0.005 1.4 0.005 0.005 0.5 1.5 0.15 V 0.3 0.1 Nb + Ta 0.15 Nb 1.0 0.43 0.2 2.1 0.3 Nb 0.4 0.02 0.8 0.9 0.04 0.06 1.7 0.37 0.37 0.03 0.3 0.5 0.08 0.15 0.15 17.2 0.47 12.5 32 20.5 0.5 0.8 0.05 32.5 21.0 0.5 0.75 0.05 32.5 21.5 0.4 0.8 0.4 N 0.2 0.1 3.7 24 0.1 0.005 0.005 0.19 20 33 0.1 1.4 0.2 Others 17 33 20 2.2 34 22 35 25 35.5 18.5 1.13 1.0 0.04 18 2.3 1.0 0.06 2.3 1.0 0.08 0.05 0.10 Si Mn 1.1 0.007 Cu 0.37 0.33 Cu 3.3 0.55 0.55 Cu 0.1 0.01 0.01 Cu 0.5 36 37 41 46 20 Nb 0.4 49 6.5 21 8.0 12.8 2.3 Cr Mo 20 9.8 Ni Fe 35 6.0 10 0.5 20 0.2 0.25 28 20 10 16 10 10 10 10 24.5 1.5 1 20 27 20 24 25 18 20 19 19.5 Star Guide W No 0.3 0.03 1.05 C Al Ti 0.005 0.004 P S Others 0.013 15 15 15 15 14 12 1.7 0.1 0.5 0.5 0.06 0.4 0.6 0.6 0.75 1.2 0.6 1.5 0.6 0.6 1.5 N 0.2 2.0 0.8 2.15 24.5 0.38 0.25 0.1 0.4 0.4 0.4 0.02 0.4 0.07 Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 299 40894 Milling Com 292-308 22/6/11 13:36 Page 300 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt based based based based based based based based based based based based based based based alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys Commercial Designation Allvac Designation Allegheny Ludlum Designation GERMANY/ITALY W.-Nr U.K DIN M 204 M 205 MAR-M 302 MAR-M 322 MAR-M 509 MAR-M 905 MAR-M 918 Stellite Stellite Stellite 12 V-36 WI-52 X 40 X 45 X 50 CoCrW10TaZrB CoCr22W9TaZrNb CoCr24Ni10WtaZrB FRANCE USA AFNOR AMS 3146-3 CoCr20Ni20Ta KC 33 W13 KC 26 NW KC 28 W8 CoCr25Ni20M0WNb CoCr21Mo11W CoCr25NiW 3146-2 ASTM A567 Country/Standard Material Group Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel based based based based based based based based based based based based based based based based based based based based based based based based based based based based based alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys Commercial Designation AL 22 Allcor Astroloy Duranickel 310 GMR 235 GMR 235-D Hastelloy B Hastelloy B-2 Hastelloy C Hastelloy D Hastelloy N Hastelloy R235 Hastelloy W Hastelloy X Haynes 75 HS 27 IN 100 IN 713 Incoloy 020 Incoloy 804 Incoloy 825 Incoloy 901 Incoloy 903 Incoloy 925 Inconel 600 Inconel 601 Inconel 617 Inconel 622 Inconel 625 Allvac Designation Allegheny Ludlum Designation AL 22 GERMANY/ITALY W.-Nr U.K DIN FRANCE USA AFNOR AMS ASME SB575 Allvac Allcorr Allvac Astroloy AISI:686 Nickelvac H-B Nickelvac H-B-2 NiCr16MoAl S-NiMo30 ND27FeV 5396A NiCr17Mo17FeW NC17DWY 5388C NC22FeD 5536 KC20WN NK15CAT 5397 Nickelvac H-N Nickelvac H-W Nickelvac H-X ALTEMP HX 2.4665 NiCr22FeMo HR6,204 NiCo32Cr26Mo NiCo15Cr10MoAlTi 2.4660 ASME SB463 Nickelvac 825 AL 825 2.4858 NiCr21Mo NiFe35Cr14MoTi 3072-76 NC21FeDU Z8NCDT42 ASME SB424 5660 Nickelvac 600 Nickelvac 601 Nickelvac 617 AL 600 AL 601 NiCr15Fe 3072-76 NC15Fe 5540 5715 Nickelvac 625 ALTEMP 625 2.4816 2.4851 2.4663 2.4602 2.4856 NC22FeDNB ASME SB443 Star Guide NiCr22Mo9Nb Key to Recommended Inserts Material Designations 300 P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 40894 Milling Com 292-308 22/6/11 13:36 Page 301 ® Cutting Tool Systems Materials Cross Reference Chart Ni Fe 24.5 24.5 10 20 20 0.4 Cr 18.5 18.5 21.5 21.5 23.5 20 20 33 26 29 25 21 25.5 25.5 22.5 Mo W Si Mn 12 12 10 1 13 11 7.5 12 20 10.5 10.5 20.5 1.5 Fe Co Cr Mo W 13.9 10.0 5.0 0.5 5.2 5.0 28.0 16.0 17.0 2.65 2.0 17.0 20.6 31.0 15.0 2.5 0.6 10.0 4.5 5.0 1.0 6.0 2.0 4.0 10.0 4.0 18 5.0 2.0 2.5 37 25.4 30 35.3 42.0 28 8.0 14.0 2.0 0.5 2.0 2.5 1.5 31.5 15.0 15.5 15.5 1.5 0.5 15.0 1.0 7.0 15.5 5.0 22 20.0 26.0 10.0 13.0 20 29.5 21.5 13.45 16.5 5.5 24.5 9.0 C 2.75 0.1 0.1 0.1 0.1 0.1 0.1 0.75 0.2 0.5 0.4 0.25 0.75 0.75 0.7 Mn 1.0 0.4 0.5 0.2 0.05 0.05 0.5 0.5 9.0 1.0 C Al Ti 0.02 0.04 0.25 4.0 4.4 3.0 3.5 0.25 3.5 0.6 2.0 2.5 0.4 0.2 0.15 0.15 0.02 0.01 0.04 0.1 0.02 0.15 0.02 0.1 0.12 0.4 0.18 0.18 0.5 0.5 0.22 0.75 0.65 0.48 0.06 0.03 0.05 15.0 12.5 2.3 2.5 21 15.5 23.0 22 20.5 21.5 Star Guide 0.2 0.5 Others Ta Ta Ta Ta Ta 9.0 4.5, 3.5, 7.5, 7.5, Zr Zr Zr Zr 2.25 0.5 0.1 0.1 Nb 2.0 Nb 2.0 B 0.01 P S Others Nb 0.4 B 0.025 B0.05 V 0.4 0.02 0.015 Cu 3.0 2.5 0.25 0.4 Cu 0.5 5.5 6.0 4.7 0.8 0.25 0.2 0.6 0.9 2.5 1.4 2.1 V 1.0 Nb 2.6 Nb 0.6 Cu 3.5 Cu 0.4 Cu 2.25 0.7 0.3 9.0 14.2 9.0 S 0.26 0.45 0.5 0.25 0.75 0.6 6.20 P Nb 6.0 3.0 Ti 0.07 0.07 0.85 1.0 0.6 0.05 0.05 2.5 1.0 1.8 Si 6.0 3.0 4.6 2.5 Al 0.075 0.05 0.07 1.3 1.0 0.05 0.3 Nb3.0 Cu 1.8 0.008 Cu 0.5 3.2 0.3 Cb 3.7 Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 301 40894 Milling Com 292-308 22/6/11 13:36 Page 302 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Commercial Designation Allvac Designation Allegheny Ludlum Designation Nickelvac 690 GERMANY/ITALY W.-Nr U.K DIN FRANCE USA AFNOR AMS Nickel based alloys Inconel 690 2.4642 Nickel based alloys Inconel 700 Nickel based alloys Inconel 702 Nickel based alloys Inconel 706 Nickel based alloys Inconel 713 Nickel based alloys Inconel 718 Allvac 718 Nickel based alloys Inconel 718-OP Allvac 718-OP Nickel based alloys Inconel 720 Allvac 720 Nickel based alloys Inconel 721 Nickel based alloys Inconel 722 Nickel based alloys Inconel 725 Nickel based alloys Inconel 751 Nickelvac X-751 Nickel based alloys Inconel X-750 Nickelvac X-750 Nickel based alloys Jessop G 81 Nickel based alloys Jethete M-252 Nickel based alloys MAR-M 200 NiW13Co10Cr9AlTi Nickel based alloys MAR-M 246 NiCo10W10Cr9AlTi Nickel based alloys MAR-M 421 NiCr16Co10WalTi Nickel based alloys MAR-M 432 Nickel based alloys Monel 400 Nickelvac 400 Nickel based alloys Monel K 500 Nickelvac K-500 Nickel based alloys Monel R 405 Nickel based alloys Nimocast 713 G-NiCr13A16MoNb Nickel based alloys Nimocast PD 16 NiFe33Cr17Mo Nickel based alloys Nimocast PE 10 Nickel based alloys Nimonic 105 2.4634 NiCo20Cr15MoAlTi Nickel based alloys Nimonic 115 2.4636 NiCo15Cr15MoAlTi HR401, 601 NCVK15ATD Nickel based alloys Nimonic 75 2.4630 NiCr20Ti HR5, 203-4 NC20T Nickelvac 80 A 2.4631 NiCr20TiAl HR401, 601 NC20TA HR2,202 NiCo28Cr15MoAlTi 5550 Allvac 706 57-2 G-NiCr13Al16MoNb ALTEMP 718 2.4668 NiCr19Fe19NbMo Nickelvac W-722 NC19FeNb 5383 NC16Feti 5541 NC15FeTNb 5542 NiCr20Co18Ti Allvac M-252 G-NiCr19Co 5551 NKW10CATaHf NiCo20Cr16WAlTi AL 400 2.4360 NiCu30Fe 3072-76 2.4375 NiCu30Al 3072-76 NU30 4544 4676 4674 Nimonic 86 Nickel based alloys Nimonic 90 Nickelvac N-90 2.4632 NiCr20Co18Ti Nickel based alloys Nimonic 901 Nickelvac 901 2.4662 NiCr15MoTi Nickel based alloys Nimonic 95 Nickel based alloys Nimonic C-22 Nickelvac C-22 Nickel based alloys Nimonic C-263 Nickelvac C-263 ALTEMP 263 2.4650 NiCr20CoMoTi Nickel based alloys Nimonic C-276 Nickelvac C-276 AL 276 2.4819 Nickel based alloys Nimonic PE 13 Nickel based alloys Nimonic PE 16 Nickel based alloys Nimonic PK 25 Nickel based alloys Nimonic PK 31 Nickel based alloys Nimonic PK 33 Nickel based alloys R-235 Nickel based alloys Refractaloy 26 Nickel based alloys René 100 Nickel based alloys René 125 René 41 5391 HR8 2.4669 NiCr16FetTi Nickel based alloys René 63 NC13AD 2.4694 ALTEMP 750 Nimonic 80A Nickel based alloys 3146.3 NiCr16FeTi Nickel based alloys Nickel based alloys NK27CADT HC203 NC13AD HC202 NC20N13 HR3 NCKD20ATV 5391A NCK20TA Z8NCDT42 HR10 NCK20D NiCr22Fe18Mo HR6,204 NC22FeD NiFe33Cr17Mo HR207 NW11AC 5660, 5661 ASME SB575 NKCD20ATU NiCr20Co16MoTi 5057 5536E 5751A NC19KDU/V Z6NKCDT38 AISI:690 NiCo15Cr10MoAlTi Rene 41 Star Guide NiCr19Co11MoTi NC19KDT 5712, 5713 Key to Recommended Inserts Material Designations 302 P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 40894 Milling Com 292-308 22/6/11 13:36 Page 303 ® Cutting Tool Systems Materials Cross Reference Chart Fe Co 9.0 0.7 Cr Mo W 29.0 28.5 0.4 15 3.7 15.6 Si Mn C 0.2 0.2 0.25 Al Ti S 0.007 0.3 0.1 0.12 3.0 2.2 0.2 0.05 0.04 3.4 0.7 16.0 P 0.03 1.8 Others Cu 0.2 Cb 2.9 12 4.5 0.13 0.6 17.2 19.0 3.1 0.02 0.5 0.9 Cb 5.2 17.2 19.0 3.1 0.02 0.5 0.9 Cb 5.2 18 2.5 14.7 8.0 16 7.0 15.5 7.5 21 7.0 15.5 7.0 1.25 0.15 2.25 16.9 20.6 2.5 10.0 19.0 10.0 9.0 0.1 3.0 0.7 2.4 0.3 1.5 1.2 2.3 0.2 0.5 0.05 0.04 0.7 2.5 0.2 0.5 0.08 1.5 2.5 15.5 0.5 0.07 0.04 9.75 Cu0.2 Nb 3.5 0.005 Cb 1.1, Cu 0.2 Cb 0.95 0.15 1.0 2.5 B 0.007 12.5 0.15 5.0 2.0 Nb1.0 10.0 9.0 2.5 10.0 0.15 5.5 1.5 Ta1.5 10.0 15.5 1.7 3.5 0.15 4.25 1.75 Nb1.75 20.0 15.5 0.15 2.5 4.3 1.2 0.25 1.0 0.25 0.7 0.1 1.25 0.25 1.0 0.15 13.5 4.5 34.0 16.5 3.3 3.0 20.0 6.0 20 14.75 13.2 14.2 0.5 Nb2.0 0.15 2.5 0.01 2.7 0.6 0.12 6.0 0.9 0.06 1.2 1.2 0.01 Cu31.5 0.03 0.5 0.5 0.1 4.7 1.2 Cu 0.16 Zr 20 0.45 0.45 0.45 0.1 0.35 Cu+S 0.55 19.5 0.2 0.55 0.08 1.4 2.4 Cu+S 0.065 1.4 2.4 25 0.3 4.0 Ce 0.03 19.5 18.0 19.5 1.2 21.2 13.5 20.0 20.0 5.85 35.0 5.0 10 18.0 12.5 6.0 0.05 3.0 1.0 0.1 0.04 0.2 0.07 0.06 5.0 0.5 15.5 16.0 3.5 18.5 1.5 21.75 0.6 16.5 3.5 19.5 19 14 20 4.5 1.2 1.0 2.8 2.0 3.5 0.45 2.15 0.01 V 0.17 0.01 0.5 0.5 0.75 0.75 0.1 0.05 1.2 1.2 0.08 2.9 2.9 B 0.01 0.4 2.3 Nb5 0.5 14 18 0.25 0.25 0.05 2.1 10.0 1.15 15.0 5.5 0.3 0.1 0.12 20 2.5 16.0 20.0 18.0 3.2 1.0 0.8 15.0 10.0 3.0 10.0 8.9 2.0 3.0 11.0 19.0 9.75 3.5 15.0 14.0 6.0 Star Guide B 0.015 0.03 0.2 2.8 0.18 5.5 4.7 0.1 4.7 2.5 Hf1.05, Ta3.0 0.06 1.6 2.5 B 0.007 0.05 3.8 2.5 7.0 3.5 0.2 0.1 V1.0 Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 303 40894 Milling Com 292-308 22/6/11 13:36 Page 304 ® Cutting Tool Systems Materials Cross Reference Chart Country/Standard Material Group Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel based based based based based based based based based based based alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys alloys Commercial Designation René 77 René 80 René 95 TRW VIA Udimet 500 Udimet 520 Udimet 630 Udimet 700 Udimet 710 Udimet 718 Waspaloy Allvac Designation Allegheny Ludlum Designation GERMANY/ITALY W.-Nr U.K FRANCE USA AFNOR AMS DIN NC14K8 NiTa9Co8W6CrAl NiCr18CoMoAlTi NCK19DAT AISI:684 NCKD20AT NCK18TDA NC19FeNb NC20K14 AISI:687 Allvac 520 NiCr19NbMo NiCo15Cr15MoAlTi Allvac Waspaloy 2.4654 NiCr19Fe19NbMo NiCr20Co14MoTi HR8 5583 5544 Country/Standard Material Group Commercial Designation Alpha Titanium alloys Ti-5Al-2.5Sn Alpha Titanium alloys Ti-7Al-4Mo Alpha Titanium alloys Ti-8Al-1Mo-1V Alpha Titanium alloys Ti-6Al-4Zr-2Mo-2Sn Alpha Beta Titanium alloys Ti-6Al-4V Alpha Beta Titanium alloys Alpha Beta Titanium alloys Alpha Beta Titanium alloys Alpha Beta Titanium alloys Allvac Designation Allegheny GERMANY/ITALY Ludlum W.-Nr DIN Designation Allvac 5-2.5 U.K TiAl5Sn2 TA 14,17 FRANCE USA AFNOR AMS T-A5E ASTM: B 265 TiAl7Mo4 ASTM: B 381 Allvac 8-1-1 TiAl8Mo1V1 4915, 4933, 4972 Allvac 6-2-4-2 TiAl6Zr4Mo2Sn2 4919, 4975, 4976 TA 10-13 TA 28 T-A6V T-A4DE 4906, 4920,4928, 4965, 4967 Allvac 6-4 TiAl6V4 Ti-6Al-6V-2Sn Allvac 6-6-2 TiAl6V6Sn2 Ti-4Al-4Mo-2Sn-0.5Si Allvac 4-4-2 TiAl4Mo4Sn2Si0.5 5103 Ti-4Al-4Mo-4Sn-0.5Si TiAl4Mo4Sn4Si0.5 5203 Ti-7Al-4Mo TiAl7Mo4 Alpha Beta Titanium alloys Ti-6Al-5Zr-0.5Mo0.25Si TiA6Zr5Mo0.5Si0.25 Alpha Beta Titanium alloys Ti-6Al-5Zr-4Mo-Cu0.2Si Alpha Beta Titanium alloys Allvac 3-2.5 Allvac 3-2.5 Alpha Beta Titanium alloys Allvac 6-4ELI Allvac 6-4ELI 4907, 4930, 4931 Alpha Beta Titanium alloys Allvac 6-2-4-6 Allvac 6-2-4-6 4981 Alpha Beta Titanium alloys Allvac Ti-17 Allvac Ti-17 Beta Titanium alloys Ti-13V-11Cr-3Al Allvac 13-11-3 Beta Titanium alloys Ti-8Mo-8V-2Fe-3Al Beta Titanium alloys Ti-3Al-8V-6Cr-4Mo4Zr Beta Titanium alloys Ti-11.5Mo-6Zr-4.5Sn Pure Titanium Ti 99.5 Allvac 70, Ti CP-4 Ti 99.5 Pure Titanium Ti 99.6 Allvac 55, Ti CP-3 Ti 99.6 Pure Titanium Ti 99.7 Allvac 40, Ti CP-2 Pure Titanium Ti 99.8 Allvac 30, Ti CP-1 Austempered ductile iron 269-321 EN-GJS-800-8 125/80/10 (grade 1) Austempered ductile iron 269-321 EN-JS1100 850/550/10 (grade 1) Austempered ductile iron 302-363 EN-GJS-1000-5 150/100/7 (grade 2) Austempered ductile iron 302-363 EN-JS1110 1050/700/7 (grade 2) Austempered ductile iron 341-444 EN-GJS-1200-2 175/125/4 (grade 3) Austempered ductile iron 341-444 EN-JS1120 1200/850/4 (grade 4) Austempered ductile iron 444-555 EN-GJS-1400-1 230/185/ - (grade 5) Austempered ductile iron 444-555 EN-JS-1130 1600/1300/-(grade 5) 4971 ASTM: B 381 T-AGZ-50 TiAl6Zr5Mo4CuSi0.2 M201 4943, 4944 4995 TiV13Cr11Al3 4917 Allvac 38-644 Star Guide TA AIR: 9182 T60 ASTM: B381F4 Ti 99.7a TA 2-5 AIR: 9182 T40 ASTM: B381F2 Ti 99.8 TA AIR: 9182 T35 ASTM: B381F1 AIR: 9182 T50 ASTM: B381F3 Key to Recommended Inserts Material Designations 304 P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 40894 Milling Com 292-308 22/6/11 13:36 Page 305 ® Cutting Tool Systems Materials Cross Reference Chart Fe Co Cr Mo 0.4 15.0 9.5 8.0 7.5 19.0 12 18.0 16.5 15.0 15.0 14.0 14.0 6.0 13.0 15.0 18.0 18.0 19.5 4.2 4.0 3.5 2.0 4.0 3.0 5.0 3.0 3.0 4.3 Al Sn Mo V 5.0 7.0 8.0 6.0 2.5 4.0 1.0 2.0 1.0 18.0 18.0 2.0 19 Mn C Al Ti 0.1 0.07 0.17 0.15 0.13 0.07 4.3 3.0 3.5 5.4 3.0 0.5 4.4 2.5 0.6 1.40 3.3 5.0 2.5 1.0 3.0 1.0 3.4 5.0 1.0 3.0 4.0 3.5 5.8 0.1 0.1 0.03 0.07 0.07 0.05 0.05 1.5 Zr P S Si Others Nb3.5 Nb0.5, Ta9.0 Nb6.5 Nb+Ta5.2 Zr 07 Others 4.0 2.0 2.0 4.0 5.5 4.0 4.0 4.0 6.0 0.5 6.0 4.0 3.0 6.0 6.0 5.0 3.0 3.0 Si 0.1 4.0 6.0 5.5 4.0 4.0 7.0 W 0.55 0.5 Fe 0.3 5.0 0.25 5.0 0.2 Cu 1.0 2.5 2.0 2.0 3.0 4.5 6.0 4.0 Fe 0.13 Fe 0.2 Fe 0.10 Cr 4.0 Cr 11.0 4.0 2.0 8.0 13.0 8.0 4.0 8.0 4.0 11.5 Cr 6.0 6.0 Waspaloy is a registered trademark of Pratt & Whitney Aircraft Vasco, VascoMax, Jethete, Nickelvac, Rene, Allvac and VascoJet are registered trademarks of ATI Properties, Inc d.b.a Allvac Star Guide Key to Recommended Inserts Material Designations P Unalloyed Steels M Stainless Steels K Cast Irons P Alloyed Steels M PH Stainless N Aluminium & Alloys H S High Temp Alloys Hard Materials 305 40894 Milling Cover UK.qxp 23/6/11 16:09 Page ® ® Cutting Tool Systems Our customer’s success is our success Ideas that reduce production times by hours An all-new technology that combines two grades of carbide in one tool An entire collection of modular tools for die and mould makers Stellram’s newest ideas offer immediate returns for the metalworking industry through faster performance, better tool life, and higher quality cutting But some of Stellram’s innovations go beyond that They could even change how many companies think about metalcutting technology Stellram backs up its innovative, high-quality tools with something just as important; people with the expertise that helps you get your production running at optimum speed and efficiency This tooling catalogue compiles a wide breath of information related to our full product offering Catalogue innovation such as the Star Guide concept will enable you to select your inserts in easy – steps Should you require any further details of our products, please not hesitate to contact our technical team who will take great pleasure in answering questions, solving production problems and helping you develop the best approaches for the material you’re machining Cutting Tool Systems Answering Your Tooling Needs Stellram’s comprehensive tooling programme is supported by a wealth of technical knowledge and development across all products Milling Drilling Threading Turning Give us your most difficult machining problem We’ll show you how Stellram can help, and give you ideas for improving your processes Grooving Part-Off www.atistellram.com www.atistellram.com 40894 Milling Cover UK.qxp 23/6/11 16:08 Page Cutting Tool Systems ® Cutting Tool Systems ® G L O B A L Canada China Germany Great Britain Italy ATI STELLRAM Canada Tel: 800 668 6928 Fax: 800 432 6227 Mexico ATI METALWORKING PRODUCTS China Tel: +86.10.65120451 Fax: +86.10.65120453 Spain ATI STELLRAM SAS 6, Rue du Parc, Blue Business Building 74100 Annemasse Tel: 0810 003131 Fax: 0810 005652 Switzerland ATI STELLRAM GmbH Seligenstädter Grund 11, D-63150 Heusenstamm Tel: (06104) 682-132, -133, -142 Fax: (06104) 682-140 Taiwan ATI STELLRAM LTD Hercules Way, Bowerhill Industrial Estate, GB-Melksham, Wilts SN12 6TS Tel: (0800) 731 6660 Fax: (0800) 731 6662 USA ATI STELLRAM IBERICA S.A Spain Tel: 91 606 43 75 Fax: 91 615 01 90 ATI STELLRAM SA Avenue du Mont-Blanc 24, Case Postale 339 CH-1196 Gland Suisse Romande Tel: 0800 807 778 Fax: 0800 807 701 Deutsche Schweiz Tel: 0800 807 721 Fax: 0800 807 701 ALLEGHENY TECHNOLOGIES TAIWAN, INC Room 901, 9th Floor, No 54, Sec 4, Mingshen East Road Taipei, Taiwan 105 Tel: (2) 2713-8101 Fax: (2) 2545-0688 ATI STELLRAM U.S.A One 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ATI major markets are aerospace and defense, chemical process industry/oil and gas, electrical energy, medical, automotive, food equipment and appliance, machine and cutting tools, and construction and mining ATI products include titanium and titanium alloys, nickel-based alloys and superalloys, stainless and specialty steels, zirconium, hafnium, and niobium, tungsten materials, grain-oriented silicon electrical steel and tool steels, and forgings and castings ATI Allegheny Ludlum, Shanghai STAL ATI Allvac - Allvac Ltd ATI Casting Service ATI Metalworking Products - ATI Alldyne Powder Technologies, ATI Firth Sterling, ATI Garryson, ATI Landis Threading, ATI Stellram ATI Portland Forge ATI Rome Metals ATI Wah Chang www.atistellram.com © 2011, ATI Stellram, An Allegheny Technologies Company The Starburst Logo is a registered trademark of ATI Properties Inc LITERATURE RE-ORDER NUMBER 426CATUK.V1 - PRINTED IN THE U.K Stellram and Stellram Racetrack Logo are registered trademarks of ATI Stellram An Allegheny Technologies Company Star Guide and Metalcutting Answers are trademarks of ATI Stellram All other trademarks are the property of their respective companies ® Stellram tooling systems for all your milling requirements ... (mm) - Alloyed Steels - - - 100 - 150 0,07 - 0,08 0,5 - 4,0 - - - Stainless Steels - - - 140 - 180 0,07 - 0,10 0,5 - 4,0 - - - PH Stainless - - - - - - - - - Cast Irons - - - 180 - 300 0,07 - 0,08... 0,07 - 0,10 0,5 - 5,5 - - - Stainless Steels - - - 140 - 180 0,07 - 0,12 0,5 - 5,5 - - - PH Stainless - - - - - - - - - Cast Irons - - - 180 - 300 0,07 - 0,10 0,5 - 5,5 - - - Aluminium & Alloys -. .. (mm) - Alloyed Steels - - - 100 - 150 0,20 - 0,30 1,0 - 7,5 - - - Stainless Steels - - - 140 - 180 0,15 - 0,25 1,0 - 7,5 - - - PH Stainless - - - - - - - - - Cast Irons - - - 180 - 300 0,15 - 0,25