Introduction to the GX Series - Microlog® 2010-04-21 ©SKF Slide [Code] SKF [Organisation] Module Objective(s) To familiarize new GX Series users with the overall Microlog system, its hardware functionality, and its terminology 2010-04-21 ©SKF Slide [Code] SKF [Organisation] GX Series Microlog System Overview pre-configured meas collected meas data host computer host computer with Machine Analyst software 2010-04-21 ©SKF Slide [Code] SKF [Organisation] GX Series - Microlog GX Series - Microlog “Application Modules” application module icons GX-S only 2010-04-21 ©SKF Slide [Code] SKF [Organisation] Application “Modules” Route Mode – for collecting ROUTE measurements downloaded from SKF Machine Analyst host software Balancing Mode – resolves single-plane, two-plane, and static-couple balances with high precision Recorder Mode (-S only) – records one or two channel raw vibration signals (time waveforms) as Microsoft Windows wav audio files Two Channel Mode – two channel measurements available from NonRoute / Orbit and Non Route / User defined meas modes 2010-04-21 ©SKF Slide [Code] SKF [Organisation] Review Mode – for reviewing measurement data stored in the Microlog’s memory Non Route Mode – for collecting measurement data for POINTs not previously downloaded from Machine Analyst software Setup Mode – for setting your Microlog’s system preferences Bump Test Mode (-S only) – determines the natural frequencies of a machine or a structure Data Collector Input Sensor based data input from: • Magnetic sensor • Permanently mounted sensor • Hand-held probe • Installed monitoring system Keypad Input • Values read from gauges • Visual observations • Coded notes 2010-04-21 ©SKF Slide [Code] SKF [Organisation] two channel input Safety First! • Use Appropriate Safety Equipment • • Ensure Safe Access Select Appropriate Cables • • Ensure Good Visibility Follow General Plant and Electrical Safety Practices • Common Sense is Your Best Safety Protection! 2010-04-21 ©SKF Slide [Code] SKF [Organisation] Machine Analyst Host Software 2010-04-21 ©SKF Slide [Code] SKF [Organisation] Component Use Sequence download meas setups - Use Machine Analyst (MA) software to set up your database of measurement POINTs – Use MA to trend, analyze, report, store, and share machinery condition measurement results 2010-04-21 ©SKF Slide [Code] SKF [Organisation] – Download the configured measurement POINTs to the GX Series Microlog - Use the Microlog to walk the ROUTE and collect measurement data upload collected data – Use MA to identify machines with abnormal conditions – After data collection, upload the collected measurement data to MA Battery Charging Overview • USB/Power “Splitter Cable” provides connections between the Microlog, the Power Adapter/Battery Charger, and an external device’s USB communications port • First time battery use - charge for five hours minimum Subsequent charges require 35 hours • Typical battery life is 6-8 hours in standard operations 2010-04-21 ©SKF Slide 10 [Code] SKF [Organisation] power connecto r Battery Status Display Battery status is displayed in the screen’s status line, or press the decimal key (.) to display battery status • Good – Approximately 45% or more of battery life remains (i.e., approximately hours or more of normal usage) • Low - Less than 45% of battery life remaining, charge the battery as soon as possible • Critical – Very limited battery life remaining (less than 30 minutes) Charge the battery immediately, it is not recommended to continue work when the battery status is Critical 2010-04-21 ©SKF Slide 12 [Code] SKF [Organisation] Battery Safety! Danger of explosion if battery is incorrectly replaced! • Do not expose the battery pack to temperatures in excess of 140° F (60° C) • Do not disassemble, incinerate, or short-circuit the battery pack • Replace the battery only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer’s instructions • Do not open battery compartment in a hazardous area! 2010-04-21 ©SKF Slide 13 [Code] SKF [Organisation] Buttons and Keypad LCD Indicators – show measurement status during data collection Arrow Buttons – select items on screens, left/right arrows open/close setup fields, control plot cursor/display options Enter Buttons – select the highlighted option, or progress through data collection screens Function Buttons – context sensitive, allow quick access to often used Microlog features Alphanumeric Keypad – input both numbers and letters Power Button - Press to turn on GX, press and hold several seconds to turn off GX Decimal Key (.) – displays battery status 2010-04-21 ©SKF Slide 14 [Code] SKF [Organisation] Shift Button - provides alternate functions for the four function buttons Function Buttons • Press function buttons to execute commands represented above each button • Commands are context sensitive, they update depending on screen activity • Press “shift” button (0 / up arrow button) to view additional functions 2010-04-21 ©SKF Slide 15 [Code] SKF [Organisation] current functions of function buttons shift function button Entering Letters from Keypad • To input letters, repeatedly press the number key representing the specific letter 2, 3, or times • For example, for B, press the key times (2-A-B) This works in a similar manner to a cell phone’s text entry capability • To enter a blank space, press the key twice 2010-04-21 ©SKF Slide 16 [Code] SKF [Organisation] LCD Indicators Data collection is occurring Data collection is complete; measurement results are not in alarm Data collection is complete; measurement results are in alarm Data collection is occurring; settling is taking longer than expected Data collection is taking longer than expected; the GX Series may be experiencing a settling problem Measurement results may be invalid 2010-04-21 ©SKF Slide 17 [Code] SKF [Organisation] GX Series - Microlog Connections IrDA – infrared connector RS-232 Serial Connector Docking station (cradle) connections CH1 – Channel 1, input capabilities for X, Y, and Z signal input channels, and for a trigger input 2010-04-21 ©SKF Slide 18 [Code] SKF [Organisation] CH2 – Channel 2, input capabilities for Y and Z signal input channels, and for a trigger input Power - Connect to Power Supply/Battery Charger When power is not being supplied to the unit, available for Trigger input or for USB communications Communications Overview RS-232 Serial Communications – Machine Analyst software upload / download operations utilize only RS-232 serial communications USB / IrDA Communications – GX Series upgrade modules and operating system upgrades may be installed using Microsoft ActiveSync and the RS-232, USB, and IrDA connectors, or using a PC card GX Series display screens may be printed to RS-232 and IrDA supported printers 2010-04-21 ©SKF Slide 19 [Code] SKF [Organisation] ActiveSync Overview • • • • • Connects Windows® CE device (GX) to desktop PC • Allows Windows Explorer® file transfer operations between the GX and desktop PC Free download from Microsoft® - www.microsoft.com Run “setup.exe” program and follow instructions to install Synchronizes files between the GX and desktop PC After setup, initiates automatically when USB cable is connected between Microlog and desktop PC 2010-04-21 ©SKF Slide 20 [Code] SKF [Organisation] Printing Microlog Screens • Print the current display screen using the RS232 connector or the IrDA port (for printers with IrDA support) • Press the shift key (zero / up arrow) then the P alphanumeric key The Print Setup dialog displays Options include: Printer – Specify either a PCL or PocketJet 200 printer Baud Rate – Specify the baud rate for RS232 connection, or IrDA if applicable Size – Specify the size of the screen print-out Medium is approximately one-toone with the GX screen size • After setting up print options, press the OK function button to print the current display 2010-04-21 ©SKF Slide 21 [Code] SKF [Organisation] Printing to PC Card • If there is not a PC memory card already in the Microlog’s PC card slot, insert one • Press the shift key, then the P alphanumeric key The Print Setup dialog displays • Set the Printer option to BMP, disregard the Baud rate and Size settings, and press the OK function button • A bitmap (.bmp) file is saved to the PC card, and a confirmation dialog displays Note the file name automatically assigned to the bitmap for further use 2010-04-21 ©SKF Slide 22 [Code] SKF [Organisation] PC Memory Card Operations GX Series accepts any standard ATA flash memory card or any Type I or Type II card that is supported with a Microsoft Windows® CE driver PC Card Advantages: • Provide greater memory for ROUTE storage • PC cards are portable, which is efficient in plants with more than one Microlog • Independent ROUTEs can be stored on different PC cards • For hazardous areas, you must use a PC card manufactured by Simple Technology, model numbers STI-ATAFL/8A to STI-ATAFL/512 2010-04-21 ©SKF Slide 23 [Code] SKF [Organisation] How to Perform a Hard Reset • • A hard reset will not delete data or ROUTEs • Using a 1/16th inch pin or a straightened paper clip, press the reset button located in the lower left corner of the battery compartment, below the battery • The LCD screen loads the SKF title screen, then the main screen With the Microlog OFF, unscrew the battery cover on the back of the unit 2010-04-21 ©SKF Slide 24 [Code] SKF [Organisation] Microlog Terminology ROUTE SET Machine Measurement POINT GX Series Microlog ROUTE hierarchy 2010-04-21 ©SKF Slide 25 [Code] SKF [Organisation] Machine Analyst ROUTE hierarchy Quick Review 2010-04-21 ©SKF Slide 26 [Code] SKF [Organisation] ... software 2010-04-21 ©SKF Slide [Code] SKF [Organisation] GX Series - Microlog GX Series - Microlog “Application Modules” application module icons GX- S only 2010-04-21 ©SKF Slide [Code] SKF [Organisation]... Objective(s) To familiarize new GX Series users with the overall Microlog system, its hardware functionality, and its terminology 2010-04-21 ©SKF Slide [Code] SKF [Organisation] GX Series Microlog System... Keypad – input both numbers and letters Power Button - Press to turn on GX, press and hold several seconds to turn off GX Decimal Key (.) – displays battery status 2010-04-21 ©SKF Slide 14 [Code]