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ATV 31 TRAINING MANUAL September 29, 2006 ATV31 Technical Training SUMMARY - General Presentation - Offer and setup - Programming - Parameters and application functions Notes: changes in documentation are likely between now and the commercial launch date This training information is only provided for teaching purposes and has no contractual value Special characters for digit display need “DigitFonteN” to be loaded with attached file: “DIN_.ttf” STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training Part GENERAL PRESENTATION OF THE PRODUCT OFFER AND SETUP STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training - PRODUCT VERSIONS  Heat sink Products ATV 31 H ATV 31 H A 0.18 a 15 kW 0.18 a 15 kW  Enclosed Drive IP55 product Designed to be equipped locally by countries with: Vario, GV2, buttons, lights, potentiometer, etc ATV 31 C  Drive Kit (open chassis) For integration into a box or cabinet 0.18 a kW ATV 31 K 0.18 a 15 kW STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training - VOLTAGE AND POWER RANGES  Extended range • One drive power size per motor size • Worldwide coverage for voltages and currents • 600 V offer 018 037 055 075 U11 U15 U22 Heatsink H 0.18 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW product 1/4 HP 1/2 HP 3/4 HP HP 1.5 HP HP HP Ph 200-240 V New New New Ph 200-240 V New New New New New New New Ph 380-500 V New New New Ph 525-600 V New New New U30 kW Enclosed C 0.18 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW product 1/4 HP 1/2 HP 3/4 HP HP 1.5 HP HP HP Ph 200-240 V New New New Ph 380-500 V New New New kW kW HP Drive Kit K 0.18 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW open chassis 1/4 HP 1/2 HP 3/4 HP HP 1.5 HP HP HP Ph 200-240 V New New New New New New New Ph 380-500 V New New New New New New kW kW HP New New New New rating com pared to ATV28 U40 kW HP New U55 U75 5.5 kW 7.5 kW 7.5 HP 10 HP D11 11 kW 15 HP D15 15 kW 20 HP New New New New 5.5 kW 7.5 kW 7.5 HP 10 HP 11 kW 15 HP 15 kW 20 HP 5.5 kW 7.5 kW 7.5 HP 10 HP 11 kW 15 HP 15 kW 20 HP New New New New New New Offer existing w ith ATV28 Commercial references STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training - DIMENSIONS sizes Heatsink product Ph - 240 V Ph - 240 V Ph - 500 V Ph - 600 V 018 037 055 075 U11 U15 U22 H 0.18 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 1/4 HP 1/2 HP 3/4 HP HP 1.5 HP HP HP T3 T1 sizes Enclosed product Ph - 240 V Ph - 500 V T3 T1 T5 T4 T2 T5 T4 T2 T6 T6 T6 T5 T6 T6 T5 T6 T6 T7 T6 T7 T7 C 0.18 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 1/4 HP 1/2 HP 3/4 HP HP 1.5 HP HP HP "C1" sizes Drive Kit Open chassis Ph - 240 V Ph - 500 V "C1" "C2" "C1" "C2" "C1" "C2" "C2" "C2" "C2" "C2" "C3" "C3" K 0.18 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 1/4 HP 1/2 HP 3/4 HP HP 1.5 HP HP HP "K1" "K1" "K2" "K1" "K2" "K1" "K2" "K2" "K2" "K2" "K2" "K3" "K3" U30 kW U40 kW HP T7 T7 T7 T7 T7 kW kW HP "C3" "C3" kW kW HP "K3" "K3" U55 U75 5.5 kW 7.5 kW 7.5 HP 10 HP D11 11 kW 15 HP D15 15 kW 20 HP T9 T9 T9 T9 T9 T9 5.5 kW 7.5 kW 7.5 HP 10 HP 11 kW 15 HP 15 kW 20 HP 5.5 kW 7.5 kW 7.5 HP 10 HP 11 kW 15 HP 15 kW 20 HP "K5" "K5" T8 T8 T8 "K4" T8 T8 T8 "K4"  ATV 31 is smaller than the ATV 28, -25% in volume on average  Mechanical substitution kit available to facilitate the replacement of ATV28 Dimensions H STIE / JV / August 2003 Dimensions C ATV31_training_part 1&2_08_03EN Rev R2.ppt Dimensions K / 60 ( 86 ) ATV31 Technical Training - OPTIONS Back of the remote keypad  Remote Keypad ATV 31 digit display 31 ATV Connector Switch for locking or allowing access to parameters • • • • • • For configuration, parameter adjustments, and command Allows the saving and downloading of sets of parameters Can be installed on the door of an IP65 cabinet, delivered with a meter cable Attaches to the RJ45 connector on the drive Not interchangeable with ATV28, ATV58, and ATS48 terminals Labeled ATV31 Protection by secret customer code has priority over the switch on the back Standard MMI STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training - OPTIONS  Braking Resistors (existing offer) • IP00 without thermal protection for the low powers • IP30 with thermal contact protection for the entire range • IP23 with protection by a separately ordered thermal relay for 11 and 15 kW 230V  Line and Motor reactors (existing offer) • Line: – protection against disturbances and unbalanced lines – reduction of harmonic currents, in particular on low impedance lines – inductive values defined for a voltage drop-off between and 5% • Motor: – – – – – STIE / JV / August 2003 limitation of dV/dt due to the fast switching of the IGBTs and diodes reduction of leakage currents reduction of motor stress used for cables longer than 100m or 50m if the cables are shielded add lengths for motors in parallel ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training - OPTIONS Filters  Output filters (existing offer) • LR cells for the greater limitation of dV/dt from 500 to 1500 V/µs • Used with cables with a length limited to 100m if they are shielded at a chopping frequency of kHz, or 50m at 12 kHz • LC cells double the length authorized for LR cells  Foot-print EMC Filters for ATV31 • For the most severe requirements (EN 55022 class B) • For longer lengths of shielded cable • To be used on TN and TT networks (an isolation transformer may be required on IT networks) • Foot-print installation on ATV31.H • Can be used on ATV31 Enclosed, and Kit drive STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt / 60 ( 86 ) ATV31 Technical Training - OPTIONS  DIN rail mounting plate • For rapid fixation of sizes to (up to 2.2 kW) of ATV31H  UL Type Kit • Mainly for North American market  ATV28 mechanical substitution Kit • So the customer can avoid the need for new mounting holes STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 10 / 60 ( 86 ) - APPLICATION FUNCTIONS ATV31 Technical Training  ATV 31 has more functions compared to ATV28 (50 against 36) while remaining easy to use  Principal functions and innovations: • • • • • • • • • • • • motor switching (double set of motor parameters) +/- speed 16 preset speeds mechanical brake control limit switch management PI regulator up-loading / down-loading parameters with remote keypad saving settings and adjustments protection by secret code tripping the drive with external fault double current limit DC current injection • traverse function (textile dedicated product) STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 46 / 60 ( 86 ) ATV31 Technical Training - MOTOR SWITCHING Double set of motor parameters  It is possible to switch sets of motor parameters: • parameter CHP (menu FUn, sub-menu CHP-) • accessible in level L2 or L3 • switching by LI in level L2 , plus serial link in level L3  Motor parameters switched: • UnS2: nominal voltage, FrS2: nominal frequency, nCr2: nominal current, nSP2: nominal speed, COS2: power factor, UFt2: control mode, UFr2: RI compensation, FLG2: frequency loop gain, StA2: frequency loop stability,SLP2: slip compensation  Specifications: • thermal protection inhibited, to be ensured outside the drive • no auto-tuning on motor • parameter can be switched only when drive is disabled STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 47 / 60 ( 86 ) ATV31 Technical Training - +/- SPEED  Allows progressive increase or decrease of speed • function accessible in level LAC = L2 or L3 in menus: – FUn (sub-menu Upd- ) – CtL (Fr1 and Fr2)  Control modes: • by terminal with LI (Updt) with simple or double action button LI assigned by parameters USP and dSP • by standard or remote keypad (UpdH) with action on  and  keys  Specifications: • max speed given by HSP • terminal command incompatible with wire control • reference memorization possible with parameter Str: – nO: no memory (factory setting) – rAM: memory in RAM – EEP: memory in EEPROM STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 48 / 60 ( 86 ) ATV31 Technical Training - PRESET SPEEDS  2, 4, 8, or 16 speeds can be selected and controlled by: • 1, 2, 3, or Logic Inputs in level L1 or L2 • or serial link in level L3 LI 16 Speeds LI LI LI Speeds Speeds Speeds Speed reference  Adjustment of preset speeds: • by parameters SP2 to SP16 of menu FUn (sub-menu PSS- ) • these parameters appear only if the function is selected STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 49 / 60 ( 86 ) ATV31 Technical Training - MECHANICAL BRAKE CONTROL  Allows mechanical brake control by the drive  Control of electromechanical brake assignable by bLSI • r2 : control by relay R2 • dO : control by Analog Output AOC set as Logic Output in menu I-O, parameter dO, adjustment BLSI  Function accessible in level L2 or L3 (menu FUn, sub-menu bLS-)  Principle: • synchronize brake release with starting torque being established – current threshold adjustable before brake release (parameterIbr) – brake response time at release taken into account (parameter brt) • synchronize braking with zero speed – frequency adjustment for braking command (parameter bEn) – brake response time at braking taken into account (parameter bEt) Brake control STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 50 / 60 ( 86 ) ATV31 Technical Training - LIMIT SWITCH MANAGEMENT  Management of or limit switches  Function accessible in level L2 or L3 (menu FUn, sub-menu LSt-)  Principle: • Logic Inputs assignment: – limitation forward (parameter LAF) – limitation reverse (pameter LAr) • Choice of stop mode by parameter LAS: – – – STIE / JV / August 2003 Stn: stop on ramp FSt: fast stop nSt: free wheel stop ATV31_training_part 1&2_08_03EN Rev R2.ppt 51 / 60 ( 86 ) ATV31 Technical Training - PI REGULATOR  Regulation of process parameters indirectly controlled by the speed: temperature, pressure, flow, level, etc  Parameters in sub-menu PI- (menu FUn) allow settings and adjustments for PI regulator: • source for internal set-point : internal (rPI in factory setting), Analog Input, or serial link through Fr1 • assignment of process feedback to Analog Inputs AI1, AI2, AI3, ( nO factory setting) • scaling feedback by parameter FbS • proportional rPG and integral gains rIG of the regulator • reversing correction action by parameter PIC • error threshold rSL for restarting in case of running at LSP  Switching reference by rFC (menu CtL) allows Auto (PI) / Manu transition Diagram PI regulator STIE / JV / August 2003 Adjustment gains P and I ATV31_training_part 1&2_08_03EN Rev R2.ppt 52 / 60 ( 86 ) ATV31 Technical Training - FACTORY SETTINGS  Factory settings with (LAC=L1) insures compatibility with ATV28  Factory settings are suitable for most of applications  ATV31 and ATV31A have different factory setting (LI1, LI2, and AI1 not active on ATV31.A) STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 53 / 60 ( 86 ) ATV31 Technical Training - SAVING SETTINGS  Principle: • saving settings is done through parameters SCS and FCS in menus drC, I-O, CtL, and FUN • SCS = StrI saves actual settings in EEPROM This allows to keep a backup configuration during start-up for example • FCS = rECI return to SCS saved customer configuration • FCS = InI: return to factory settings • it is necessary to press ENT key for 2s for validation, after selecting rECI or InI STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 54 / 60 ( 86 ) ATV31 Technical Training - UP-LOADING & DOWN-LOADING WITH REMOTE KEYPAD  Possibility to up-load and down-load settings from one drive to another using the remote terminal 31 ATV  sets of settings can be memorized in the remote keypad STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 55 / 60 ( 86 ) ATV31 Technical Training - PASSWORD PROTECTION  The drive settings can be protected by code • Cod parameter in SUP menu • type a number from to 9999 and then press ENT for validation  Write the password somewhere before programming it STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 56 / 60 ( 86 ) ATV31 Technical Training - EXTERNAL FAULT  Possibility to lock the drive by LI on external fault (or any external action)  Parameter EtF in menu FLt allows to select the type of command on external fault EPF: • LI for L1 and L2 level • serial link on L3 level  EPL parameter in menu FLt allows stop mode selection on EPF external fault: • • • • • STIE / JV / August 2003 free wheel stop go to LFF fold-back speed speed stays unchanged until fault disappears ramp stop fast stop ATV31_training_part 1&2_08_03EN Rev R2.ppt 57 / 60 ( 86 ) ATV31 Technical Training - DOUBLE CURRENT LIMIT  Overload current can be adjusted from 0.25 to 1.5 In drive with a double limitation : • CL1 parameter in SEt menu : standard limitation (1.5In with factory setting) • CL2 parameter in SEt menu : second limitation  Switching to second limitation: • by adjusting LC2 parameter in FUn menu • switching with logic input in level LAC = L2 • switching with serial link in level LAC = L3 STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 58 / 60 ( 86 ) Summing input +/- speed Limit switch management Preset speeds PI regulator Traverse function JOG operation Brake control DC injection braking Fast stop Free wheel stop STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 59 / 60 ( 86 ) Free wheel stop Fast stop DC injection braking Brake control JOG operation ATV31 Technical Training Traverse function PI regulator Logic input references have priority upon analog references +/- speed Stop functions have priority upon run commands Summing input Functions having priority The arrow direction shows the priority Preset speeds Functions not compatible Limit switch management - COMPATIBILITY BETWEEN FUNCTIONS ATV31 Technical Training END OF THE DOCUMENT STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2.ppt 60 / 60 ( 86 ) [...]... Disconnected On ATV3 1H018 a H40: lift the switch to disconnect On ATV3 1HU55 a HD15: Neutral grounding systems STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt Move the cable to horizontal position 21 / 60 ( 86 ) ATV3 1 Technical Training 1 - INSTALLATION Type H Drives d = 0 or 50 mm STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 22 / 60 ( 86 ) ATV3 1 Technical Training... case of a drive overload STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 31 / 60 ( 86 ) ATV3 1 Technical Training Part 2 PROGRAMMING PARAMETERS AND APPLICATION FUNCTIONS STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 32 / 60 ( 86 ) ATV3 1 Technical Training 2 - LIST OF MENUS  8 menus are accessible with the ATV 31: • • • • • • • • STIE / JV / August 2003 SEt: Settings... overload: 1.7 to 2 times nominal torque 4: torque in field weakening constant power area STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 15 / 60 ( 86 ) ATV3 1 Technical Training 1 - SPECIFICATIONS Standards and certification  ATV 31 is UL (508C) and CSA (22.2 N14.95) listed  ATV3 1 carries CE Mark according to the Low Voltage and EMC directives  Other marks to come later: C-Tick, CCC,... STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt Power terminals location large units 17 / 60 ( 86 ) ATV3 1 Technical Training 1 - CONNECTIONS Control Terminals Switch to select between 3 modes of connection for LI Control Position Source en usine terminal s RJ45 connector STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 18 / 60 ( 86 ) ATV3 1 Technical Training 1 -.. .ATV3 1 Technical Training 1 - OPTIONS PowerSuite and Communication (Treated in part 3)  PowerSuite Software Workshop  CANopen Adapter  Ethernet / Modbus Bridge  FipIO / Modbus, DeviceNet / Modbus, Profibus DP / Modbus Bridges  RJ45 Connector with cable, IP 55 for ATV3 1.C STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 11 / 60 ( 86 ) ATV3 1 Technical Training... product ATV3 1.C , STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 23 / 60 ( 86 ) ATV3 1 Technical Training 1 - INSTALLATION Drive Kit • The drive kit can be installed in a cabinet, a box, or in the base of a machine • A cutting and drilling template is provided the facilitate the mounting, as well as a user‘s guide with useful recommendations Template STIE / JV / August 2003 ATV3 1_training_part... ) ATV3 1 Technical Training 1 - INSTALLATION AND COMMISSIONING Derating for heatsink product ATV3 1.H  De-rating of drive nominal current as a function of temperature, switching frequency, and mounting position (A, B, C) Position A Position B Position C  Altitude: above 1000 m, de-rate the current 1% every 100 m STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 25 / 60 ( 86 ) ATV3 1... the nominal motor current determines the available overload torque  Drive transient current • Typically 180% for 2 s Drive currents ATV3 1.H 200-240V STIE / JV / August 2003 Drive currents ATV3 1.H 380-600V ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 14 / 60 ( 86 ) ATV3 1 Technical Training 1 - SPECIFICATIONS Motor Control Algorithm  Switching frequency • 2 to 16 kHz, adjustable while running, random... keys standard on ATV3 1 • 6 keys and a potentiometer on ATV3 1.A  4 digit display board  Man-Machine Interface MMI board • 5 control terminals • RJ 45 • Logic Input mode switch • output relay, etc  Motor control board attached to the power board  Power board • DC bus capacitors • filters • Power terminal • Switch mode power supply • IGBT commands, etc STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN... 86 ) ATV3 1 Technical Training 1 - POWER AND CONTROL CIRCUITS Power Supplies  Available internal sources, protected against short circuits and overloads: • + 10 V (0%/+8%) for the reference potentiometer (2.2 k Ω to 10 k Ω), Max output: 10 mA • + 24 V (min19 V, max 30 V) for the Logic Inputs Max output: 100 mA STIE / JV / August 2003 ATV3 1_training_part 1&2_08_03EN Rev R2.ppt 27 / 60 ( 86 ) ATV3 1 Technical ... reference frequency reached) • r1 or r2 : R1, R2 relays assignment (e.g.: r2 = rUn: drive running) STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2. ppt 37 / 60 ( 86 ) - Menu COMMAND... ATV31_training_part 1&2_08_03EN Rev R2. ppt 22 / 60 ( 86 ) ATV31 Technical Training - INSTALLATION Enclosed product ATV31.C , STIE / JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2. ppt 23 / 60 ( 86... JV / August 2003 ATV31_training_part 1&2_08_03EN Rev R2. ppt / 60 ( 86 ) ATV31 Technical Training Part GENERAL PRESENTATION OF THE PRODUCT OFFER AND SETUP STIE / JV / August 2003 ATV31_training_part