Production Line Setup in Knit Garments Manufacturing Factories

Production Line Setup in Production Line Setup in Knit Garments Knit Garments Manufacturing Factories Manufacturing Factories Southeast University Department Of Textile Engineering I/A 251,252 Tejgaon Dhaka Bangladesh Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13 th Batch Wet Processing Technology Email: mazadulhasan@yahoo.com Southeast University Introduction Introduction Every kind of industries maintains a proper Every kind of industries maintains a proper sequence to the production of certain sequence to the production of certain products. From raw material to the final products. From raw material to the final product there is a sequence of production. product there is a sequence of production. Therefore mills & industries follow a Therefore mills & industries follow a definite rule to set up their machineries in definite rule to set up their machineries in proper order. Garment Industries also proper order. Garment Industries also follow a sequential procedure in production follow a sequential procedure in production of garments. Now, a medium production of garments. Now, a medium production capacity garment industry can produce at capacity garment industry can produce at least 5000 pcs of garments. Without least 5000 pcs of garments. Without maintaining proper procedure, it would not maintaining proper procedure, it would not be possible. be possible. Purpose of Successful Production Line Setup Purpose of Successful Production Line Setup  To have the frequent flow of the To have the frequent flow of the production of garments. production of garments.  Minimizes the time for producing a Minimizes the time for producing a garment. garment.  Cost effective way to increase Cost effective way to increase production production  Decreases the amount of labour to Decreases the amount of labour to carry completed materials of one carry completed materials of one section to the another section. section to the another section. Industrial Flow Chart of Making a Complete Garment Industrial Flow Chart of Making a Complete Garment Drawing/ Sketch Grading Sewing Sorting or Bundling Cutting Fabric Spreading Packing Final Inspection Production Pattern Costing Approved Sample Sample Making Working Pattern Basic Block Basic Manufacturing Difference Marker Making Ironing & Finishing Cartoning Illustration of a Basic T-Shirt Illustration of a Basic T-Shirt Flow Chart of the Production of a Basic T-Shirt Flow Chart of the Production of a Basic T-Shirt Working Part of T-Shirt Working Part of T-Shirt M / c s U s e d t o W o r k W i t h M / c s U s e d t o W o r k W i t h Shoulder Shoulder Join Join Shoulder Top Shoulder Top Stitch Stitch Sleeve Sleeve join join Shoulder Shoulder Join Join Arm hole Top Arm hole Top Stitch Stitch Overlock Overlock FeedLock FeedLock OverlLock OverlLock FeedLock FeedLock Overlock Overlock Flow Chart of the Production of a Basic T-Shirt Flow Chart of the Production of a Basic T-Shirt (Cont.) (Cont.) Working Part of T-Shirt Working Part of T-Shirt M / c s U s e d t o W o r k W i t h M / c s U s e d t o W o r k W i t h Facing ¼ Top Facing ¼ Top Stitch Stitch Collar Collar Make Make Facing Join Facing Join With Collar With Collar Zipper Zipper Tuck Tuck Collar Collar Join Join Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch Lockstitch Flow Chart of the Production of a Basic T-Shirt Flow Chart of the Production of a Basic T-Shirt (Cont.) (Cont.) Working Part of T-Shirt Working Part of T-Shirt M / c s U s e d t o W o r k W i t h M / c s U s e d t o W o r k W i t h Zipper Zipper Join Join Inside Facing Inside Facing Zipper Join Zipper Join Collar Inside Collar Inside Join Join Inside Inside Neck Neck Back Necktop Back Necktop Join Join Lockstich Lockstich Lockstich Lockstich Lockstich Lockstich Overlock Overlock Lockstich Lockstich Flow Chart of the Production of a Basic T-Shirt Flow Chart of the Production of a Basic T-Shirt (Cont.) (Cont.) Working Part of T-Shirt Working Part of T-Shirt M / c s U s e d t o W o r k W i t h M / c s U s e d t o W o r k W i t h Front Facing Front Facing Necktop Stitch Necktop Stitch Zipper Top Zipper Top Stich Stich Cuff Neck Cuff Neck Side Seam Side Seam Cuff Join Cuff Join Lockstitch Lockstitch Plain Plain stitch stitch Shoulder Join Shoulder Join Plain Stitch Plain Stitch Overlock Overlock Overlock Overlock [...]... Feedlock Hemming Feedlock Facing M/cs Used to Work With M/cs Used to Work With Working Part of T-Shirt Flow Chart of the Production of a Basic T-Shirt (Cont.) Conclusion Finally we can say that for smooth & quick production within a minimum time, with the other criteria (planning, costing etc), a proper layout plan of the production machineries are essential The flow of raw material (fabrics) to the final... with the other criteria (planning, costing etc), a proper layout plan of the production machineries are essential The flow of raw material (fabrics) to the final product (garments) should be smooth Otherwise large number production within a time limit is not possible . Production Line Setup in Production Line Setup in Knit Garments Knit Garments Manufacturing Factories Manufacturing Factories Southeast University Department Of Textile Engineering I/A. W i t h Zipper Zipper Join Join Inside Facing Inside Facing Zipper Join Zipper Join Collar Inside Collar Inside Join Join Inside Inside Neck Neck Back Necktop Back Necktop Join Join Lockstich Lockstich Lockstich Lockstich Lockstich Lockstich Overlock Overlock Lockstich Lockstich Flow. Spreading Packing Final Inspection Production Pattern Costing Approved Sample Sample Making Working Pattern Basic Block Basic Manufacturing Difference Marker Making Ironing & Finishing Cartoning Illustration