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RESTRAINTS SECTION SB SEAT BELTS A B C D CONTENTS SERVICE INFORMATION E SEAT BELTS F Component of Front Seat Belt Component of Second Row Seat Belt (3Row) Component of Third Row Seat Belt (3Row) Component of Rear Seat Belt (2Row) Seat Belt Inspection G PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" Precaution for Seat Belt Service SB I J K L M N O P SB-1 PRECAUTIONS < SERVICE INFORMATION > SERVICE INFORMATION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000003078582 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision Information necessary to service the system safely is included in the SRS and SB section of this Service Manual WARNING: • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer • Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module, see the SRS section • Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors Precaution for Seat Belt Service INFOID:0000000003078583 CAUTION: • Before removing the front seat belt pre-tensioner assembly, turn the ignition switch off, disconnect the both battery cables and wait at least minutes • Do not use electrical test equipment for front seat belt pre-tensioner connector • After replacing or reinstalling front seat belt pre-tensioner assembly, or reconnecting front seat belt pre-tensioner connector, check the system function • Deploy front seat belt pre-tensioner assembly before disposing • Do not use disassemble buckle or seat belt assembly • Replace anchor bolts if they are deformed or worn out • Never oil tongue and buckle • If any component of seat belt assembly is questionable, not repair Replace the whole seat belt assembly • If webbing is cut, frayed, or damaged, replace seat belt assembly • When replacing seat belt assembly, use a genuine NISSAN seat belt assembly AFTER A COLLISION WARNING: Inspect all seat belt assemblies including retractors and attaching hardware after any collision NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the collision was minor and the belts show no damage and continue to operate properly Failure to so could result in serious personal injury in an accident Seat belt assemblies not in use during a collision should also be replaced if either damage or improper operation is noted Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal collision in which the air bags are deployed Replace any seat belt assembly (including anchor bolts) if: • The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and buckles show no damage and continue to operate properly) • The seat belt was damaged in an accident (i.e torn webbing, bent retractor or guide) • The seat belt attaching point was damaged in an accident Inspect the seat belt attaching area for damage or distortion and repair as necessary before installing a new seat belt assembly • Anchor bolts are deformed or worn out • The front seat belt pre-tensioner should be replaced even if the seat belts are not in use during the collision in which the air bags are deployed SB-2 SEAT BELTS < SERVICE INFORMATION > SEAT BELTS A Component of Front Seat Belt INFOID:0000000003078584 B C D E F G SB I J PHIA0368E Shoulder anchor cover Anchor bolt Shoulder anchor Seat belt lower anchor Seat belt retractor Seat belt buckle CAUTION: Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least minutes K L M N O P SB-3 SEAT BELTS < SERVICE INFORMATION > Component of Second Row Seat Belt (3Row) INFOID:0000000003078585 PIIB9104E Shoulder anchor cover Anchor bolt Shoulder anchor Seat belt lower anchor cover Seat belt lower anchor Seat belt retractor Center seat belt buckle Seat belt buckle (left) Seat belt buckle (right) 10 Center seat belt tongue SB-4 SEAT BELTS < SERVICE INFORMATION > Component of Third Row Seat Belt (3Row) INFOID:0000000003078586 A B C D E F G SB I PIIB9105E Shoulder anchor cover Anchor bolt Shoulder anchor Seat belt lower anchor Seat belt retractor Anchor nut Seat belt buckle (left) Seat belt buckle (right) J K L M N O P SB-5 SEAT BELTS < SERVICE INFORMATION > Component of Rear Seat Belt (2Row) INFOID:0000000003078587 PHIA1371E Shoulder anchor cover Anchor bolt Outer anchor Seat belt retractor Center seat belt tongue Seat belt buckle (right) Seat belt buckle (left) Center seat belt buckle Seat Belt Inspection Shoulder anchor INFOID:0000000003078588 AFTER A COLLISION WARNING: Inspect all seat belt assemblies including retractors and attaching hardware after any collision NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the collision was minor and the belts show no damage and continue to operate properly Failure to so could result in serious personal injury in an accident Seat belt assemblies not in use during a collision should also be replaced if either damage or improper operation is noted Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal collision in which the air bags are deployed SEAT BELT RETRACTOR ON-VEHICLE CHECK ELR Function Moving Check WARNING: Perform the following test in a safe, open area clear of other vehicles and obstructions (for example, a large, empty parking lot) Road surface must be paved and dry DO NOT perform the following test on wet or gravel roads or on public streets and highways This could result in an accident and serious personal injury The driver and passenger must be prepared to brace themselves in the event the retractor does not lock SB-6 ELECTRICAL SECTION SC STARTING & CHARGING SYSTEM A B C D CONTENTS SERVICE INFORMATION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" Removal and Installation Disassembly and Assembly CHARGING SYSTEM 16 Charge Warning Lamp 16 Wiring Diagram - CHARGE - 17 Trouble Diagnosis 17 Removal and Installation 18 Disassembly and Assembly .20 PREPARATION Special Service Tool BATTERY Removal and Installation SERVICE DATA AND SPECIFICATIONS (SDS) 24 STARTING SYSTEM Wiring Diagram - START - Trouble Diagnosis Battery .24 Starter 24 Alternator 24 E F G H I J SC L M N O P SC-1 PRECAUTIONS < SERVICE INFORMATION > SERVICE INFORMATION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000003078765 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYSTEM” and “SEAT BELTS” of this Service Manual WARNING: • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer • Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module, see the “SUPPLEMENTAL RESTRAINT SYSTEM” • Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors SC-2 PREPARATION < SERVICE INFORMATION > PREPARATION A Special Service Tool INFOID:0000000003078766 B Tool number Tool name Description KV10118200 Alternator pulley adapter Removing and installing alternator pulley C D PKIA1241E E F G H I J SC L M N O P SC-3 BATTERY < SERVICE INFORMATION > BATTERY Removal and Installation INFOID:0000000003078767 REMOVAL Loosen battery terminal nuts (A), and disconnect both battery cables from battery terminal CAUTION: When disconnecting, disconnect the battery cable from the negative terminal first Remove battery fix frame mounting nuts (B) and battery fix frame Remove battery PKIC4549E INSTALLATION Installation is the reverse order of removal CAUTION: When connecting, connect the battery cable to the positive terminal first Battery fix frame mounting nut : 3.82 N·m (0.39 kg-m, 34 in-lb) Battery terminal nut : 5.4 N·m (0.55 kg-m, 48 in-lb) NOTE: Reset electronic systems as necessary Refer to GI-51, "ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection" SC-4 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE INFORMATION > SERVICE DATA AND SPECIFICATIONS (SDS) A Steering Wheel INFOID:0000000003078565 B Steering wheel axial end play mm (0 in) Steering wheel play – 35 mm (0 – 1.38 in) Steering wheel turning force C 36 N (3.7 kg, 8.2 lb) or less Steering Angle INFOID:0000000003078566 D Inner wheel Degree minute (Decimal degree) Minimum 34°00′ (34.0°) Nominal 37°00′ (37.0°) Maximum 38°00′ (38.0°) Outer wheel Degree minute (Decimal degree) E 32°00′ (32.0°) F Steering Column INFOID:0000000003078567 PS STEERING COLUMN LENGTH Steering column length L Minimum 462.1 mm (18.19 in) Nominal 464.1 mm (18.27 in) Maximum 466.1 mm (18.35 in) H I J K L SGIA1561J TILT MECHANISM OPERATING RANGE M Tilt mechanism operating range L 40.0 mm (1.575 in) N O P SGIA1562J Steering Gear (R24K) INFOID:0000000003078568 BALL JOINT SWINGING FORCE PS-9 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE INFORMATION > Inner socket ball joint Measurement on spring balance (Measuring point: P1) 4.3 – 43.5 N (0.4 – 4.4 kg, 1.0 – 9.8 lb) Outer socket ball stud Measurement on spring balance (Measuring point: Top end of the ball stud threads P2) 6.0 – 58 N (0.6 – 5.9 kg, 1.3 – 13.0 lb) SGIA1553J BALL JOINT AXIAL END PLAY Outer socket ball stud 0.5 mm (0.020 in) or less Inner socket ball joint 0.2 mm (0.008 in) or less INNER SOCKET INSTALLATION LENGTH Inner socket installation length L 57.8 mm (2.276 in) SGIA1512E PINION ROTATING TORQUE Average value [Around neutral position (within ±100°) 0.6 – 1.2 N·m (0.07 – 0.12 kg-m, 6.0 – 10.0 in-lb) Maximum value 1.6 N·m (0.16 kg-m, 14 in-lb) RACK DISPLACEMENT AMOUNT Rack displacement amount • Measuring point: Rack assembly teeth 10 mm from the edge of the gear housing assembly (Pinion assembly side) • Measurement condition: Torsional torque on the rack assembly: ±7.8 N·m (0.80 kgm, 69 in-lb) RACK STROKE PS-10 0.1 mm (0.004 in) or less SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE INFORMATION > Rack neutral position, dimension L (rack stroke) 63.0 mm (2.480 in) A B C D SGIA1594J E F PS H I J K L M N O P PS-11 DRIVELINE/AXLE SECTION RAX REAR AXLE A B C RAX CONTENTS SERVICE INFORMATION Removal and Installation PREPARATION SERVICE DATA AND SPECIFICATIONS (SDS) Commercial Service Tool WHEEL HUB Wheel Bearing E F G H I J K L M N O P RAX-1 PREPARATION < SERVICE INFORMATION > SERVICE INFORMATION PREPARATION Commercial Service Tool INFOID:0000000003078997 Tool name Description Power tool Loosening bolts and nuts PBIC0190E RAX-2 WHEEL HUB < SERVICE INFORMATION > WHEEL HUB A Removal and Installation INFOID:0000000003078998 COMPONENTS B C RAX E F G SDIA3283E Rear suspension beam Back plate Wheel hub and bearing assembly H Refer to GI-8, "Component", for the symbols in the figure I J K L M N O P RAX-3 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE INFORMATION > SERVICE DATA AND SPECIFICATIONS (SDS) Wheel Bearing INFOID:0000000003078999 Axial end play 0.05 mm (0.002 in) or less RAX-4 SUSPENSION SECTION RSU REAR SUSPENSION A B C D CONTENTS SERVICE INFORMATION PRECAUTIONS Precaution for Suspension PREPARATION Commercial Service Tool REAR SUSPENSION ASSEMBLY Wheel Alignment Inspection Component Removal and Installation SERVICE DATA AND SPECIFICATIONS (SDS) Wheel Alignment (Unladen*) Wheelarch Height (Unladen*) RSU F G H I J K L M N O P RSU-1 PRECAUTIONS < SERVICE INFORMATION > SERVICE INFORMATION PRECAUTIONS Precaution for Suspension INFOID:0000000003078493 • When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires on ground Oil might shorten the life of rubber bushing be sure to wipe off any spilled oil - “Unladen conditions” mean that fuel, engine coolant and lubricant are full Spare tire, jack and hand tools and mats are in designated positions • After servicing suspension parts, be sure to check wheel alignment • Self-lock nuts are not reusable Always use new ones when installing Since new self-lock nuts are preoiled, tighten as they are RSU-2 PREPARATION < SERVICE INFORMATION > PREPARATION A Commercial Service Tool INFOID:0000000003078494 B Tool name Description Power tool Loosening bolts and nuts C D PBIC0190E RSU F G H I J K L M N O P RSU-3 REAR SUSPENSION ASSEMBLY < SERVICE INFORMATION > REAR SUSPENSION ASSEMBLY Wheel Alignment Inspection INFOID:0000000003078495 DESCRIPTION Measure wheel alignment under unladen conditions NOTE: “Unladen conditions” mean that fuel, engine coolant, and lubricant are full Spare tire, jack, hand tools and mats are in designated positions PRELIMINARY CHECK Check the following: Tires for improper air pressure and wear Road wheels for runout Wheel bearing axial end play Shock absorber operation Each mounting part of suspension for looseness and deformation Rear suspension beam for cracks, deformation, and other damage Vehicle height (posture) CAMBER INSPECTION • Camber cannot be adjusted • Measure camber of both right and left wheels with a suitable alignment gauge Camber: Refer to RSU-7, "Wheel Alignment (Unladen*)" - If it is outside the specification, inspect and replace any damaged or worn rear suspension parts SRA096A TOE-IN INSPECTION Measure toe-in using following procedure WARNING: • Always perform the following procedure on a flat surface • Make sure that no person is in front of vehicle before pushing it Bounce the front of vehicle up and down to stabilize the vehicle height (posture) Push vehicle straight ahead about m (16 ft) Put a mark on base line of the tread (rear side) of both tires at the same height of hub center These are measuring points AFA050 RSU-4 REAR SUSPENSION ASSEMBLY < SERVICE INFORMATION > Measure distance “A” (rear side) Push vehicle slowly ahead to rotate wheels 180 degrees (1/2 turn) CAUTION: If wheels have rotated more than 180 degrees (1/2 turn), try the above procedure again from the beginning Never push vehicle backward Measure distance “B” (front side) Use the formula below to calculate total toe-in A B C SFA234AC Total toe-in = A - B For total toe-in specification, refer to RSU-7, "Wheel Alignment (Unladen*)" D • If the total toe-in is outside the specification, inspect and replace any damaged or worn rear suspension parts RSU Component INFOID:0000000003078496 F G H I J K L M PEIA0081E Washer (upper) Bushing (upper) Bushing (lower) Distance tube Washer (lower) Bound bumper cover Bound bumper Shock absorber Rear spring rubber seat (upper) 10 Coil spring 11 Rear spring rubber seat (lower) 13 Rear suspension beam 14 Rear suspension beam bracket Refer to GI-8, "Component", for the symbols in the figure RSU-5 N O 12 Brake tube protector P REAR SUSPENSION ASSEMBLY < SERVICE INFORMATION > Removal and Installation INFOID:0000000003078497 • When installing shock absorber upper side bushings (upper and lower), install the projection to the body side hole securely SEIA0645J RSU-6 SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE INFORMATION > SERVICE DATA AND SPECIFICATIONS (SDS) A Wheel Alignment (Unladen*) INFOID:0000000003078498 MALAYSIA B Camber Degree minute (Decimal degree) Total toe-in Minimum –2° 00′ (–2.00°) Nominal –1° 30′ (–1.50°) C Maximum –1° 00′ (–1.00°) Minimum Out mm (0.08 in) Nominal In mm (0.08 in) Maximum In mm (0.24 in) D RSU *: Fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats in designated positions INDONESIA AND THAILAND MODEL Camber Degree minute (Decimal degree) Total toe-in 2ROW 3ROW Minimum –2° 01′ (–2.02°) Nominal –1° 31′ (–1.52°) Maximum –1° 01′ (–1.02°) Minimum In mm (0.04 in) Nominal In mm (0.20 in) Maximum In mm (0.35 in) F G H *: Fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats in designated positions I SOUTH AFRICA MODEL Camber Degree minute (Decimal degree) Total toe-in 2ROW 3ROW Minimum –2° 00′ (–2.00°) Nominal –1° 30′ (–1.50°) Maximum –1° 00′ (–1.00°) J K Minimum Out 1.5 mm (0.059 in) Out mm (0.08 in) Nominal In 2.5 mm (0.098 in) In mm (0.08 in) Maximum In 6.5 mm (0.256 in) In mm (0.24 in) L *: Fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats in designated positions M Wheelarch Height (Unladen*) INFOID:0000000003313280 ROW N O P SFA746B Destination For South Africa RSU-7 For Indonesia SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE INFORMATION > Front (Hf) 686 mm (27.01 in) 687 mm (27.05 in) Rear (Hr) 690 mm (27.17 in) 689 mm (27.13 in) *: Fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats in designated positions ROW SFA746B Destination For Malaysia and South Africa For Indonesia and Thailand Front (Hf) 690 mm (27.17 in) 690 mm (27.17 in) Rear (Hr) 688 mm (27.09 in) 690 mm (27.17 in) *: Fuel, engine coolant and lubricant are full Spare tire, jack, hand tools and mats in designated positions RSU-8