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14/3/17, 11(04 am HEATING / AIR CONDITIONING AIR CONDITIONING AMPLIFIER INSTALLATION CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles PROCEDURE 88650N 1.INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY a for Automatic Air Conditioning System: i Attach the guide to install the air conditioning amplifier assembly with the bolt Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) ii iii b Attach the clamp Connect the connectors for Manual Air Conditioning System, Manual Cooler System: i Attach the guide to install the air conditioning amplifier assembly with the bolt Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) ii iii Attach the clamp Connect the connector *A for Automatic Air Conditioning System *B for Manual Air Conditioning System, Manual Cooler System *a Guide Install in this Direction Bolt https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S8.html Page of 14/3/17, 11(04 am Connector 2.INSTALL NO REAR AIR DUCT (w/ Rear Foot Duct) 87212 Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 3.INSTALL NO REAR AIR DUCT (w/ Rear Foot Duct) 87212G Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 4.INSTALL NO REAR AIR DUCT (w/ Rear Foot Duct) 87213 Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 5.INSTALL NO REAR AIR DUCT (w/ Rear Foot Duct) 87216A Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 6.INSTALL NO REAR AIR DUCT (w/ Rear Foot Duct) 87216B Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 7.INSTALL FRONT FLOOR CARPET ASSEMBLY (w/ Rear Foot Duct) Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 8.INSTALL LOWER CENTER PILLAR GARNISH LH (w/ Rear Foot Duct) 62414A Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>INSTALLATION 9.INSTALL LOWER CENTER PILLAR GARNISH RH (w/ Rear Foot Duct) 62413A Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>INSTALLATION 10.INSTALL REAR DOOR SCUFF PLATE LH (w/ Rear Foot Duct) 67918E Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>INSTALLATION 11.INSTALL REAR DOOR SCUFF PLATE RH (w/ Rear Foot Duct) 67917C Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>INSTALLATION 12.INSTALL COWL SIDE TRIM BOARD LH (w/ Rear Foot Duct) 62112 Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 13.INSTALL FRONT DOOR SCUFF PLATE LH (w/ Rear Foot Duct) 67914B Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>INSTALLATION 14.INSTALL COWL SIDE TRIM BOARD RH (w/ Rear Foot Duct) 62111C Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S8.html Page of 14/3/17, 11(04 am 15.INSTALL FRONT DOOR SCUFF PLATE RH (w/ Rear Foot Duct) 67913B Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>INSTALLATION 16.INSTALL FRONT SEAT ASSEMBLY LH (w/ Rear Foot Duct) a for Manual Seat: Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY(for Manual Seat)>INSTALLATION b for Power Seat: Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY(for Power Seat)>INSTALLATION c for Bench Seat Type: Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY(for Bench Seat Type)>INSTALLATION 17.INSTALL FRONT SEAT ASSEMBLY RH (w/ Rear Foot Duct) HINT: Use the same procedure described for the LH side 18.INSTALL NO CONSOLE BOX DUCT (w/ Rear Resistor Duct) 58861B Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>INSTALLATION 19.INSTALL CONSOLE BOX ASSEMBLY (w/ Console Box Lid) 58810J Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX(w/ Console Box Lid)>INSTALLATION 20.INSTALL FRONT CONSOLE BOX (w/o Console Box Lid) 58811A Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX(w/o Console Box Lid)>INSTALLATION 21 INITIALIZATION SERVO MOTOR (for Automatic Air Conditioning System) Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING SYSTEM(for Automatic Air Conditioning System)>INITIALIZATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S8.html Page of 14/3/17, 11(04 am HEATING / AIR CONDITIONING AIR CONDITIONING AMPLIFIER REMOVAL CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles PROCEDURE 1.REMOVE CONSOLE BOX ASSEMBLY (w/ Console Box Lid) 58810J Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX(w/ Console Box Lid)>REMOVAL 2.REMOVE FRONT CONSOLE BOX (w/o Console Box Lid) 58811A Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX(w/o Console Box Lid)>REMOVAL 3.REMOVE NO CONSOLE BOX DUCT (w/ Rear Resistor Duct) 58861B Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 4.REMOVE FRONT SEAT ASSEMBLY LH (w/ Rear Foot Duct) a for Manual Seat: Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY(for Manual Seat)>REMOVAL b for Power Seat: Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY(for Power Seat)>REMOVAL c for Bench Seat Type: Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY(for Bench Seat Type)>REMOVAL 5.REMOVE FRONT SEAT ASSEMBLY RH (w/ Rear Foot Duct) HINT: Use the same procedure described for the LH side 6.REMOVE FRONT DOOR SCUFF PLATE LH (w/ Rear Foot Duct) 67914B Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>REMOVAL 7.REMOVE COWL SIDE TRIM BOARD LH (w/ Rear Foot Duct) 62112 Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>REMOVAL 8.REMOVE FRONT DOOR SCUFF PLATE RH (w/ Rear Foot Duct) 67913B Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>REMOVAL 9.REMOVE COWL SIDE TRIM BOARD RH (w/ Rear Foot Duct) 62111C Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>REMOVAL https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S7.html Page of 14/3/17, 11(04 am 10.REMOVE REAR DOOR SCUFF PLATE LH (w/ Rear Foot Duct) 67918E Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>REMOVAL 11.REMOVE REAR DOOR SCUFF PLATE RH (w/ Rear Foot Duct) 67917C Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>REMOVAL 12.REMOVE LOWER CENTER PILLAR GARNISH LH (w/ Rear Foot Duct) 62414A Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>REMOVAL 13.REMOVE LOWER CENTER PILLAR GARNISH RH (w/ Rear Foot Duct) 62413A Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING(for Double Cab)>REMOVAL 14.REMOVE FRONT FLOOR CARPET ASSEMBLY (w/ Rear Foot Duct) Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 15.REMOVE NO REAR AIR DUCT (w/ Rear Foot Duct) 87216B Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 16.REMOVE NO REAR AIR DUCT (w/ Rear Foot Duct) 87216A Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 17.REMOVE NO REAR AIR DUCT (w/ Rear Foot Duct) 87213 Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 18.REMOVE NO REAR AIR DUCT (w/ Rear Foot Duct) 87212G Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 19.REMOVE NO REAR AIR DUCT (w/ Rear Foot Duct) 87212 Click hereVehicle Interior>HEATING / AIR CONDITIONING>FRONT AIR CONDITIONING UNIT>REMOVAL 20.REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY a for Automatic Air Conditioning System: i Disconnect the connectors ii iii b 88650N Detach the clamp Remove the bolt and air conditioning amplifier assembly for Manual Air Conditioning System, Manual Cooler System: i Disconnect the connector ii iii Detach the clamp Remove the bolt and air conditioning amplifier assembly https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S7.html Page of 14/3/17, 11(04 am *A for Automatic Air Conditioning System *B for Manual Air Conditioning System, Manual Cooler System Remove in this Direction Bolt Connector https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S7.html Page of 14/3/17, 11(04 am HEATING / AIR CONDITIONING AIR CONDITIONING AMPLIFIER COMPONENTS ILLUSTRATION *A w/ Rear Foot Duct *1 COWL SIDE TRIM BOARD LH *2 - COWL SIDE TRIM BOARD RH - *3 FRONT DOOR SCUFF PLATE LH *4 FRONT DOOR SCUFF PLATE RH *5 FRONT FLOOR CARPET ASSEMBLY *6 LOWER CENTER PILLAR GARNISH LH *7 LOWER CENTER PILLAR GARNISH RH *8 REAR DOOR SCUFF PLATE LH *9 REAR DOOR SCUFF PLATE RH *10 FRONT SEAT OUTER BELT ASSEMBLY LH *11 FRONT SEAT OUTER BELT ASSEMBLY RH *12 FRONT DOOR OPENING TRIM WEATHERSTRIP LH *13 FRONT DOOR OPENING TRIM WEATHERSTRIP RH *14 REAR DOOR OPENING TRIM WEATHERSTRIP LH https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S6.html Page of 14/3/17, 11(04 am *15 REAR DOOR OPENING TRIM WEATHERSTRIP RH - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" :N*m (kgf*cm, ft.*lbf) - - ILLUSTRATION *A w/ Rear Foot Duct *1 NO REAR AIR DUCT *2 NO REAR AIR DUCT - *3 NO REAR AIR DUCT *4 NO REAR AIR DUCT *5 NO REAR AIR DUCT - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S6.html Page of 14/3/17, 11(04 am *A for Automatic Air Conditioning System *B for Manual Air Conditioning System, Manual Cooler System: *C w/ Rear Resistor Duct *D for Automatic Transmission *E for Manual Transmission *1 AIR CONDITIONING AMPLIFIER ASSEMBLY *2 - - *3 NO CONSOLE BOX MOUNTING BRACKET - - N*m (kgf*cm, ft.*lbf): Specified torque - - NO CONSOLE BOX DUCT https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5S6.html Page of 14/3/17, 10)57 am HEATING / AIR CONDITIONING AIR CONDITIONING FILTER COMPONENTS ILLUSTRATION *1 AIR FILTER CASE *3 GLOVE COMPARTMENT DOOR ASSEMBLY *2 - AIR REFINER ELEMENT - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M5RG.html Page of