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14/3/17, 11(50 am DOOR / HATCH FRONT DOOR ADJUSTMENT CAUTION / NOTICE / HINT HINT: · · · · Use the same procedure for the RH and LH sides The procedure listed below is for the LH side Centering bolts are used to mount the door hinge to the vehicle body and door The door cannot be adjusted with the centering bolts on Substitute the centering bolts for standard bolts when making adjustments A bolt without a torque specification is shown in the standard bolt chart Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS *1 Centering Bolt *2 Standard Bolt PROCEDURE PRECAUTION (w/ Curtain Shield Airbag) CAUTION: Be sure to read Precaution thoroughly before servicing Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Curtain Shield Airbag) CAUTION: · · Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system If the airbag deploys for any reason, it may cause a serious accident NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M237.html Page of 14/3/17, 11(50 am 67002 3.INSPECT FRONT DOOR PANEL SUB-ASSEMBLY LH a Check that the clearance measurements of areas A to J are within the standard ranges Standard Clearance: A 2.8 to 5.8 mm (0.110 to 0.228 in.) B 3.2 to 6.2 mm (0.126 to 0.244 in.) C *1: 2.4 to 5.4 mm (0.094 to 0.213 in.) *4: 2.2 to 5.2 mm (0.087 to 0.205 in.) D 3.2 to 6.2 mm (0.126 to 0.244 in.) E 2.5 to 5.5 mm (0.098 to 0.217 in.) F *2: 3.2 to 6.2 mm (0.126 to 0.244 in.) *3: 2.8 to 5.8 mm (0.110 to 0.228 in.) G -1.5 to 1.5 mm (-0.059 to 0.059 in.) H *2: 3.2 to 6.2 mm (0.126 to 0.244 in.) *3: 2.8 to 5.8 mm (0.110 to 0.228 in.) I -1.5 to 1.5 mm (-0.059 to 0.059 in.) J 4.2 to 7.2 mm (0.165 to 0.283 in.) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M237.html Page of 14/3/17, 11(50 am *1: *2: *3: *4: for for for for Single Cab, Smart Cab Smart Cab, Double Cab Single Cab Double Cab 4.ADJUST FRONT DOOR PANEL SUB-ASSEMBLY LH a Using SST, loosen the hinge bolts on the body and adjust the door position SST 09812-00010 b Tighten the hinge bolts on the body after the adjustment Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) c Loosen the hinge bolts on the door and adjust the door position d Tighten the hinge bolts on the door after the adjustment Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) e Using a T40 "TORX" socket wrench, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer f Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 67002 5.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Curtain Shield Airbag) NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION 6.CHECK SRS WARNING LIGHT (w/ Curtain Shield Airbag) Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>DIAGNOSIS SYSTEM https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000M237.html Page of 14/3/17, 11(49 am DOOR / HATCH FRONT DOOR COMPONENTS ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13 14/3/17, 11(49 am *A w/ Power Window *B for Single Cab, Smart Cab *C for Double Cab *D for Driver Side *E for Front Passenger Side *F w/ Front No Speaker https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13 14/3/17, 11(49 am *G w/o Front No Speaker *H w/ Reflex Reflector Assembly *1 FRONT ARMREST ASSEMBLY LH *2 FRONT DOOR INNER GLASS WEATHERSTRIP LH *3 FRONT DOOR INSIDE HANDLE BEZEL PLUG LH *4 FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH *5 FRONT DOOR LOWER FRAME BRACKET GARNISH LH *6 FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH *7 FRONT DOOR TRIM REFLECTOR LH *8 OUTER MIRROR SWITCH ASSEMBLY *9 POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY *10 POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL *11 POWER WINDOW REGULATOR SWITCH ASSEMBLY *12 POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL *13 FRONT DOOR ARMREST BASE PANEL - - Non-reusable part - - ● ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13 14/3/17, 11(49 am *A w/o Power Window *C w/o Front No Speaker *1 FRONT ARMREST ASSEMBLY LH *B w/ Front No Speaker - - *2 FRONT DOOR INNER GLASS WEATHERSTRIP LH https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13 14/3/17, 11(49 am *3 FRONT DOOR INSIDE HANDLE BEZEL PLUG LH *4 FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH *5 FRONT DOOR LOWER FRAME BRACKET GARNISH LH *6 FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH *7 FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY *8 SNAP RING *9 PLATE - - Non-reusable part - - ● ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13 14/3/17, 11(49 am *A w/ Power Mirror Control System *B w/o Power Mirror Control System *C for Single Cab, Smart Cab *D for Double Cab *E w/ Curtain Shield Airbag *1 DOOR SIDE AIR BAG SENSOR LH *2 FRONT DOOR BELT MOULDING ASSEMBLY LH *3 FRONT DOOR DUST PROOF SEAL *4 FRONT DOOR GLASS RUN LH *5 FRONT DOOR GLASS SUB-ASSEMBLY LH *6 FRONT DOOR SERVICE HOLE COVER LH *7 OUTER REAR VIEW MIRROR ASSEMBLY LH *8 SCREW GROMMET *9 BUTYL TAPE - - - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13 14/3/17, 11(49 am Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) ● Non-reusable part N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000TMXH.html Page of 13