Tài liệu hướng dẫn sửa chữa hệ thống ghế trên xe 33 2005 2006 toyota hilux factory service manual seat system he thong ghe. Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành sửa chữa nhanh chóng, chính xác, hiệu quả
SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–19 INSTALLATION CAUTION: Some of these service operations affect the SRS airbag system Read the precautionary notices concerning the SRS airbag system before servicing (w/ Front Seat Side Airbag) (See page RS-1) INSTALL FRONT SEAT ASSEMBLY (a) Place the front seat in the cabin (b) Tighten the bolts on the front side of the front seat Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) (c) Tighten the bolts on the rear side of the front seat Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) SE B087346E01 (d) Install the wire harness clamp (e) Connect the connector (f) w/ Front Seat Side Airbag: (1) Connect the connector B087647E01 B087345E01 INSTALL SEAT TRACK COVER HINT: Follow the same procedures as for the opposite side (a) Engage the claws and install the seat track cover CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) INSPECT SRS WARNING LIGHT (w/ Front Seat Side Airbag) (See page RS-28) SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) SE–23 REMOVAL CAUTION: Some of these service operations affect the SRS airbag system Read the precautionary notices concerning the SRS airbag system before servicing (w/ Front Seat Side Airbag) (See page RS-1) DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working (w/ Front Seat Side Airbag) REMOVE SEAT TRACK COVER HINT: Follow the same procedures as for the opposite side (a) Disengage the claws and remove the seat track cover B087374E01 REMOVE FRONT SEAT ASSEMBLY (a) Disconnect the connectors (b) w/ Front Seat Side Airbag: (1) Disconnect the connector (c) Using a clip remover, remove the wire harness clamp B087646E01 (d) Remove the bolts and front seat B087375E01 SE SE–24 SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) DISASSEMBLY CAUTION: Wear protective gloves Sharp surface on the front seat with adjuster frame could cause injuries to your hands REMOVE FRONT SEAT HEADREST ASSEMBLY (a) Disengage the lock button of the front seat headrest support and remove the front seat headrest REMOVE LUMBAR ADJUSTER DIAL (a) Pull the lumbar adjuster dial outward REMOVE RECLINING ADJUSTER RELEASE HANDLE (a) Using a screwdriver with its tip taped in protective tape, disengage the claw and remove the reclining adjuster release handle REMOVE FRONT SEAT CUSHION SHIELD LH (a) Remove the screw (b) Disengage the claws and clip, and remove the front seat cushion shield Lock Button B087393E02 SE B087376E01 Protective Tape B087377E02 B087378E01 SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) SE–25 REMOVE FRONT SEAT INNER BELT ASSEMBLY (a) Using a clip remover, remove the wire harness clamp and connector clamps (b) Remove the wire harness clamp (c) Disconnect the seat position airbag sensor connector (d) Remove the nut and front seat inner belt REMOVE FRONT SEAT CUSHION INNER SHIELD (a) Remove the screw (b) Disengage the claw and clip, and remove the front seat cushion inner shield B087332E01 SE Claw Clip B087379E01 REMOVE FRONT SEAT HEADREST SUPPORT (a) w/ Front Seat Side Airbag: (1) Using a clip remover, remove the connector clamp (2) Remove the wire harness clamp (b) Remove the hog rings B087380E01 (c) Disengage the claws and remove the front seat headrest support HINT: Follow the same procedures as for the opposite side B087398E01 SE–26 SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) REMOVE FRONT SEAT BACK COVER (a) Remove the hog rings (b) Remove the wires SE Wire B121727E01 (c) w/ Front Seat Side Airbag: (1) Remove the nut and strap (d) Remove the hog rings and front seat back cover (e) Remove the front seat back pad from the front seat frame adjuster B087399E01 B087381E01 REMOVE FRONT SEAT CUSHION COVER (a) Remove the front seat cushion cover from the front seat frame adjuster (b) Remove the hog rings (c) Disengage the claws and hooks, and remove the front seat cushion pad together with the front seat cushion cover SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) SE–27 (d) Remove the 10 hog rings and front seat cushion cover B087402E01 10 REMOVE LUMBAR SUPPORT ADJUSTER ASSEMBLY (a) Remove the wiring harness clamps (b) Remove the screws (c) Disengage the 10 hooks and lumbar support adjuster B087382E01 11 REMOVE RECLINING ADJUSTER INSIDE COVER LH (a) Remove the screw (b) Disengage the claw and remove the reclining adjuster inside cover 12 REMOVE RECLINING ADJUSTER INSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster inside cover LH B087383E01 13 REMOVE RECLINING ADJUSTER OUTSIDE COVER LH (a) Remove the screw and reclining adjuster outside cover 14 REMOVE RECLINING ADJUSTER OUTSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster outside cover LH B087384E01 SE SE–28 SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) 15 REMOVE SEAT POSITION SENSOR (a) Using a "Torx" socket wrench T30, remove the screw and seat position sensor B087385E01 SE SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) SE–29 REASSEMBLY CAUTION: Wear protective gloves Sharp surface on the front seat with adjuster frame could cause injuries to your hands Seat Position Sensor Feeler Gauge Seat Rail B076909E05 INSTALL SEAT POSITION SENSOR (a) Temporarily install the seat position sensor (b) Install a mm (0.04 in.) feeler gauge between the slide rail and seat position sensor as shown in the illustration NOTICE: • If the seat position sensor has been dropped, or there are any cracks, dents or other defects in the case, bracket or connector, replace the seat position sensor with a new one • When installing the seat position sensor, make sure that the SRS wiring does not interfere with other parts and is not pinched between other parts HINT: Make sure that the clearance between the seat position sensor and seat rail is within 0.6 to mm (0.023 to 0.079 in.) (c) Push the top of the seat position sensor While holding the seat position sensor, tighten the seat position sensor using a "Torx" socket wrench T30 Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL RECLINING ADJUSTER OUTSIDE COVER LH (a) Install the reclining adjuster outside cover with the screw INSTALL RECLINING ADJUSTER OUTSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster outside cover LH INSTALL RECLINING ADJUSTER INSIDE COVER LH (a) Engage the claw and install the reclining adjuster inside cover (b) Tighten the screw INSTALL RECLINING ADJUSTER INSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster inside cover LH B087384E01 B087383E01 SE SE–30 SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY (a) Hook the 10 hooks (b) Install the lumbar support adjuster with the screws (c) Install new wiring harness clamps (d) Cut each wiring harness clamp to10 mm (0.197 to 0.394 in.) from the stopper, as shown in the illustration INSTALL FRONT SEAT CUSHION COVER (a) Using hog ring pliers, install the front seat cushion cover with new hog rings NOTICE: • Do not contaminate or scratch the front seat cushion cover • When installing the hog rings, minimize wrinkles as far as possible Stopper to 10 mm (0.197 to 0.94 in.) SE B087386E02 Hog Ring Pliers New Hog Ring B113810E02 SEAT – FRONT SEAT ASSEMBLY (for Separate Seat Type Driver Side) SE–31 (b) Engage the hooks and claws, and install the front seat cushion pad together with the front seat cushion cover (c) Using hog ring pliers, install new hog rings (d) Hook the front seat cushion cover to the front seat frame adjuster Hog Ring Pliers New Hog Ring B121724E01 SE SE–92 SEAT – REAR SEAT ASSEMBLY (for Access Cab) REAR SEAT BACK TRAY REAR SEAT CUSHION UPPER PAD REAR SEAT CUSHION COVER SE REAR SEAT BACK COVER REAR SEAT CUSHION COVER RH REAR SEAT CUSHION FRAME SUB-ASSEMBLY REAR SEAT BACK LOCK SUB-ASSEMBLY REAR SEAT CUSHION COVER LH x2 x2 REAR SEAT CUSHION LOWER PAD REAR SEAT BACK LOCK COVER 7.0 (70, 62 in.*lbf) N*m (kgf*cm, ft*lbf) : Specified torque B087275E02 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–5 REMOVAL CAUTION: Some of these service operations affect the SRS airbag system Read the precautionary notices concerning the SRS airbag system before servicing (w/ Front Seat Side Airbag) (See page RS-1) DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working (w/ Front Seat Side Airbag) REMOVE SEAT TRACK COVER HINT: Follow the same procedures as for the opposite side (a) Disengage the claws and remove the seat track cover B087345E01 REMOVE FRONT SEAT ASSEMBLY (a) Disconnect the connector (b) w/ Front Seat Side Airbag: (1) Disconnect the connector (c) Using a clip remover, remove the wire harness clamp B087647E01 (d) Remove the bolts and front seat B087346E01 SE SE–6 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) DISASSEMBLY CAUTION: Wear protective gloves Sharp surfaces on the front seat back spring and front seat with adjuster frame could cause injuries to your hands REMOVE FRONT SEAT HEADREST ASSEMBLY (a) Disengage the lock button of the front seat headrest support and remove the front seat headrest REMOVE FRONT SEAT INNER BELT ASSEMBLY (See page SE-39) REMOVE FRONT SEAT CUSHION INNER SHIELD (a) Remove the screw (b) Disengage the claw and clip, and remove the front seat cushion shield inner REMOVE RECLINING ADJUSTER RELEASE HANDLE (a) Using a screwdriver with its tip taped in protective tape, disengage the claw and remove the reclining adjuster release handle REMOVE FRONT SEAT CUSHION SHIELD (a) Remove the screw (b) Disengage the claws and clip, and remove the front seat cushion shield Lock Button B087347E02 SE B087348E01 Protective Tape B087349E02 B087350E01 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–7 REMOVE RECLINING ADJUSTER RELEASE KNOB LH (a) Using a screwdriver with its tip taped in protective tape, disengage the claw and remove the reclining adjuster release knob REMOVE RECLINING ADJUSTER RELEASE KNOB RH HINT: Follow the same procedures as for the reclining adjuster release handle LH REMOVE FRONT SEAT BACK SHIELD LH (a) Remove the screw (b) Disengage the claws and remove the front seat back shield Protective Tape B088590E02 SE B087352E01 REMOVE FRONT SEAT BACK SHIELD RH (a) w/ Front Seat Side Airbag: (1) Using a clip remover, remove the connector clamp (2) Remove the wire harness clamp B088187E02 (3) Remove the screw (4) Disengage the claws and remove the front seat back shield B088192E01 SE–8 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) (5) Disengage the claws and remove the front seat side air bag wire B088186E01 (b) w/o Front Seat Side Airbag: (1) Remove the screw (2) Disengage the claws and remove the front seat back shield SE B088192E01 10 REMOVE FRONT SEAT BACK ASSEMBLY (a) Remove the bolts and front seat back B087353E01 11 REMOVE FRONT SEAT BACK BOARD (a) Disengage the claws and clips, and remove the front seat back board B087354E01 12 REMOVE FRONT SEAT BACK LOCK SUBASSEMBLY LH (a) Remove the bolts and front seat back lock 13 REMOVE FRONT SEAT BACK LOCK SUBASSEMBLY RH HINT: Follow the same procedures as for the front seat back lock sub-assembly LH B087355E01 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–9 14 REMOVE FRONT SEAT HINGE COVER LH (a) Remove the seat hinge cover 15 REMOVE FRONT SEAT HINGE COVER RH HINT: Follow the same procedures as for the seat hinge cover LH B087356E01 16 REMOVE FRONT SEAT BACK LOCK HANDLE ROD (a) Remove the front seat back lock handle rod SE B087357E01 17 REMOVE FRONT SEAT HEADREST SUPPORT HINT: Follow the same procedures as for the opposite side (a) Disengage the claws and remove the front seat headrest support B087358E01 w/o Front Seat Side Airbag: w/ Front Seat Side Airbag: Hook Tape B087359E02 18 REMOVE FRONT SEAT BACK SPRING ASSEMBLY (a) w/ Front Seat Side Airbag: (1) Remove the bolt and inner hook (2) Remove the hog rings (3) Remove the hook tape (4) Remove the front seat back spring from the front seat back pad (b) w/o Front Seat Side Airbag: (1) Remove the 10 hog rings (2) Remove the hook tape (3) Remove the front seat back spring from the front seat back pad SE–10 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) 19 REMOVE FRONT SEAT BACK COVER (a) Remove the 10 hog rings and front seat back cover B087360E01 20 REMOVE FRONT SEAT CUSHION ASSEMBLY (a) Remove the hog rings (b) Remove the front seat cushion cover from the front seat frame adjuster SE B087361E01 (c) Disengage the claws and hooks, and remove the front seat cushion pad together with the front seat cushion cover B087362E01 21 REMOVE FRONT SEAT CUSHION COVER (a) Remove the 12 hog rings and front seat cushion cover B087363E01 22 REMOVE RECLINING ADJUSTER INSIDE COVER LH (a) Remove the screw and reclining adjuster inside cover 23 REMOVE RECLINING ADJUSTER INSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster inside cover LH B087364E01 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–11 24 REMOVE RECLINING ADJUSTER OUTSIDE COVER LH (a) Remove the screw and reclining adjuster outside cover 25 REMOVE RECLINING ADJUSTER OUTSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster outside cover LH B087365E01 26 REMOVE OCCUPANT CLASSIFICATION ECU (a) Disconnect the connectors (b) Disengage the claw and remove the occupant classification ECU SE B087366E01 27 REMOVE SEAT WIRE (a) Disconnect the connectors (b) Using a clip remover, remove the wire harness clamps and connector clamp B087367E01 SE–12 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) REASSEMBLY CAUTION: Wear protective gloves Sharp surfaces on the front seat back spring and front seat with adjuster frame could cause injuries to your hands INSTALL SEAT WIRE (a) Install the wire harness clamps and connector clamp (b) Connect the connectors INSTALL OCCUPANT CLASSIFICATION ECU (a) Engage the claw and install the occupant classification ECU (b) Connect the connectors INSTALL RECLINING ADJUSTER OUTSIDE COVER LH (a) Install the reclining adjuster outside cover with the screw INSTALL RECLINING ADJUSTER OUTSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster outside cover LH INSTALL RECLINING ADJUSTER INSIDE COVER LH (a) Install the reclining adjuster inside cover with the screw INSTALL RECLINING ADJUSTER INSIDE COVER RH HINT: Follow the same procedures as for the reclining adjuster inside cover LH B087367E01 SE B087366E01 B087365E01 B087364E01 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–13 INSTALL FRONT SEAT CUSHION COVER (a) Using hog ring pliers, install the front seat cushion cover with new hog rings NOTICE: • Do not contaminate or scratch the front seat cushion cover • When installing the hog rings, minimize wrinkles as far as possible Hog Ring Pliers SE New Hog Ring B113921E02 INSTALL FRONT SEAT CUSHION ASSEMBLY (a) Engage the claws and hooks, and install the front seat cushion B087368E01 (b) Hook the front seat cushion cover to the front seat with adjuster frame (c) Using hog ring pliers, install new hog rings Hog Ring Pliers New Hog Ring B113922E02 SE–14 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) INSTALL FRONT SEAT BACK COVER (a) Using hog ring pliers, install the front seat back cover with new hog rings NOTICE: • Do not contaminate or scratch the front seat back cover • When installing hog rings, minimize wrinkles as far as possible Hog Ring Pliers SE New Hog Ring B113928E02 w/o Front Seat Side Airbag: w/ Front Seat Side Airbag: Hook Tape Hog Ring Pliers New Hog Ring B121730E01 10 INSTALL FRONT SEAT BACK SPRING ASSEMBLY (a) w/ Front Seat Side Airbag: (1) Install the front seat back spring into the front seat back pad (2) Install the hook tape (3) Using hog ring pliers, install new hog rings (4) Fully cover the air bag with the inner hook and tighten the bolt Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf) NOTICE: • For vehicles with side air bag, the front seat back cover must be securely installed Otherwise, the side air bag may not deploy properly • Make sure that the strap is not twisted after installing the inner hook • Install the inner hook securely (b) w/o Front Seat Side Airbag: (1) Install the front seat back spring into the front seat back pad (2) Install the hook tape (3) Using hog ring pliers, install new hog rings SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–15 11 INSTALL FRONT SEAT HEADREST SUPPORT HINT: Follow the same procedures as for the opposite side (a) Engage the claws and install the front seat headrest support B087358E01 12 INSTALL FRONT SEAT BACK LOCK HANDLE ROD (a) Install the front seat back lock handle rod SE B087357E01 13 INSTALL FRONT SEAT HINGE COVER LH (a) Engage the claws and install the front seat hinge cover 14 INSTALL FRONT SEAT HINGE COVER RH HINT: Follow the same procedures as for the seat hinge cover LH B087356E01 15 INSTALL FRONT SEAT BACK LOCK SUBASSEMBLY LH (a) Install the front seat back lock with the bolts Torque: 43 N*m (440 kgf*cm, 32 ft.*lbf) 16 INSTALL FRONT SEAT BACK LOCK SUBASSEMBLY RH HINT: Follow the same procedures as for the front seat back lock LH B087369E01 17 INSTALL FRONT SEAT BACK BOARD (a) Engage the claws and clips, and install the front seat back board B087354E01 SE–16 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) 18 INSTALL FRONT SEAT BACK ASSEMBLY (a) Install the front seat back with the bolts Torque: 43 N*m (440 kgf*cm, 32 ft.*lbf) B087353E01 19 INSTALL FRONT SEAT BACK SHIELD LH (a) Engage the claws and install the front seat back shield (b) Tighten the screw SE B087352E01 20 INSTALL FRONT SEAT BACK SHIELD RH (a) w/ Front Seat Side Airbag: (1) The front seat side air bag wire must pass between protector plate and the front seat back shield HINT: Tune "W" to be able to thread the front seat side airbag wire and clips through Protector Plate A A W Front Seat Side Airbag Wire A-A Front Seat Side Airbag Wire Front Seat Back Shield Protector Plate B088591E02 (2) Engage the claws and install the front seat side air bag wire B088186E01 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) SE–17 (3) Engage the claws and install the front seat back shield (4) Tighten the screw B088192E01 (5) Install the wire harness clamp and connector clamp SE B088187 (b) w/o Front Seat Side Airbag: (1) Engage the claws and install the front seat back shield (2) Tighten the screw B088192E01 21 INSTALL RECLINING ADJUSTER RELEASE KNOB LH (a) Engage the claw and install the reclining adjuster release handle 22 INSTALL RECLINING ADJUSTER RELEASE KNOB RH HINT: Follow the same procedures as for the reclining adjuster release handle LH B087351E01 SE–18 SEAT – FRONT SEAT ASSEMBLY (for Separate Folding Seat Type) 23 INSTALL FRONT SEAT CUSHION SHIELD (a) Engage the claws and clip, and install the front seat cushion shield (b) Tighten the screw B087350E01 24 INSTALL RECLINING ADJUSTER RELEASE HANDLE (a) Engage the claw and install the reclining adjuster release handle SE B087370E01 25 INSTALL FRONT SEAT CUSHION INNER SHIELD (a) Engage the claw and clip, and install the front seat cushion inner shield (b) Tighten the screw 26 INSTALL FRONT SEAT INNER BELT ASSEMBLY (See page SE-47) B087348E01 27 INSTALL FRONT SEAT HEADREST ASSEMBLY (a) Disengage the lock button of the front seat headrest support and install the front seat headrest Lock Button B087347E02