Tài liệu hướng dẫn sửa chữa Hệ thống truyền lực trên xe Hilux 2015 2018 manual axle and differential he thong truyen luc . Cung cấp các thông tin cần thiết cho kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác, hiệu quả
Print-Toyota Service Information 11/3/17, 8(58 pm Print Exit AXLE AND DIFFERENTIAL AUTOMATIC DISCONNECTING DIFFERENTIAL ACTUATOR COMPONENTS ILLUSTRATION *1 DIFFERENTIAL MOTOR ACTUATOR ASSEMBLY *2 NO ENGINE UNDER COVER *3 NO ENGINE UNDER COVER *4 WIRE HARNESS *5 DIFFERENTIAL BREATHER TUBE BRACKET - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M1HD.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information N*m (kgf*cm, ft.*lbf): Specified torque 11/3/17, 8(58 pm - - © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M1HD.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 8(58 pm Print Exit AXLE AND DIFFERENTIAL AUTOMATIC DISCONNECTING DIFFERENTIAL ACTUATOR INSPECTION PROCEDURE 1.INSPECT DIFFERENTIAL MOTOR ACTUATOR ASSEMBLY 41400B a *1 *a Shift Fork 2WD Side *b *c 4WD Side 12 mm (0.472 in.) Measure the resistance between terminals and Standard: 0.1 to 100 Ω b Measure the resistance between terminal or and body ground Standard: MΩ or more If the result is not as specified, replace the differential motor actuator c Check the actuator using one of the following methods i Measure the resistance according to the value(s) in the table below Standard Resistance: Tester Measurement Specified Connection Condition Condition Battery positive (+) → https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000M1HF.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information (ADD) - (GND) 11/3/17, 8(58 pm Terminal Battery negative (-) → Terminal Below Ω (ADD) - (GND) Battery positive (+) → Terminal Battery negative (-) → Terminal 10 kΩ or higher (GND) - (DL2) Battery positive (+) → Terminal Battery negative (-) → Terminal Below Ω (GND) - (DL2) Battery positive (+) → Terminal Battery negative (-) → Terminal 10 kΩ or higher (GND) - (DL1) Battery positive (+) → Terminal Battery negative (-) → Terminal Below Ω (GND) - (DL1) Battery positive (+) → Terminal Battery negative (-) → Terminal 10 kΩ or higher If the result is not as specified, replace the differential motor actuator assembly ii Check the actuator status OK: Measurement Specified Condition Condition Battery positive (+) → Terminal Battery negative (-) → Terminal 2WD → 4WD Battery positive (+) → Terminal Battery negative (-) → Terminal 4WD → 2WD If the result is not as specified, replace the differential motor actuator assembly © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M1HF.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 8(58 pm Print Exit AXLE AND DIFFERENTIAL AUTOMATIC DISCONNECTING DIFFERENTIAL ACTUATOR INSTALLATION PROCEDURE 1.INSTALL DIFFERENTIAL VACUUM ACTUATOR ASSEMBLY 41400 a *a Seal Packing Remove any seal packing material from the contact surface of the differential and clutch case NOTICE: Do not drop oil on the contact surfaces b Clean residual seal packing material from the contact surfaces using gasoline or alcohol c Apply seal packing to the differential tube as shown Seal packing: Toyota Genuine seal packing 1281, Three Bond 1281 or equivalent HINT: Install the actuator within minutes after applying seal packing d Clean the threads of the bolts and retainer bolt holes with toluene or trichloroethylene e Install the differential motor actuator assembly to the differential tube f Install the bolts Torque: 20.6 N*m (210 kgf*cm, 15 ft.*lbf) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M1HG.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information g Install the front mounting bolts and nuts Torque: 105 N*m (1071 kgf*cm, 77 ft.*lbf) h Install the front No differential mounting nut Torque: 93.5 N*m (953 kgf*cm, 69 ft.*lbf) i 11/3/17, 8(58 pm Lower the jack j Install the bracket with the bolt Torque: 18.55 N*m (189 kgf*cm, 14 ft.*lbf) k Connect the differential motor actuator connector l Install the bracket with the bolt Torque: 18.55 N*m (189 kgf*cm, 14 ft.*lbf) m Connect the differential oil temperature sensor connector https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M1HG.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 8(58 pm n Connect the differential breather hose to the front differential union o Install the differential breather tube bracket with the bolt Torque: 12.7 N*m (130 kgf*cm, ft.*lbf) p Connect the breather hose to the differential breather tube bracket 2.ADD DIFFERENTIAL OIL Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT 3.INSTALL NO ENGINE UNDER COVER 51442 Click hereEngine / Hybrid System>1GD-FTV ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION 4.INSTALL NO ENGINE UNDER COVER 51441 https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M1HG.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 8(58 pm Click hereEngine / Hybrid System>1GD-FTV ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION © 2012 TOYOTA MOTOR CORPORATION All Rights Reserved https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M1HG.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 8(58 pm Print Exit AXLE AND DIFFERENTIAL AUTOMATIC DISCONNECTING DIFFERENTIAL ACTUATOR REMOVAL PROCEDURE 1.REMOVE NO ENGINE UNDER COVER 51441 Click hereEngine / Hybrid System>1GD-FTV ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL 2.REMOVE NO ENGINE UNDER COVER 51442 Click hereEngine / Hybrid System>1GD-FTV ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL 3.DRAIN DIFFERENTIAL OIL Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT 4.REMOVE DIFFERENTIAL MOTOR ACTUATOR ASSEMBLY 41400B a Disconnect the breather hose from the differential breather tube bracket b Remove the bolt and disconnect the differential breather tube bracket https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M1HE.html?PUB_TYPE=RM&MODE=1 Page of Print-Toyota Service Information 11/3/17, 8(58 pm c Disconnect the differential breather hose from the front differential union d Disconnect the differential oil temperature sensor connector e Remove the bolt and disconnect the bracket f Disconnect the differential motor actuator connector g Remove the bolt and disconnect the bracket https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000M1HE.html?PUB_TYPE=RM&MODE=1 Page of