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14/3/17, 10)34 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF INDICATOR LIGHT COMPONENTS ILLUSTRATION *A except Automatic Air Conditioning System *B for Automatic Air Conditioning System *1 AIR CONDITIONING CONTROL ASSEMBLY *2 AIR INLET DAMPER CONTROL CABLE SUBASSEMBLY *3 CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY *4 DEFROSTER DAMPER CONTROL CABLE SUBASSEMBLY *5 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY *6 INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY *7 INTEGRATION PANEL SUB-ASSEMBLY *8 NO INSTRUMENT PANEL BOX DOOR SUBASSEMBLY *9 TELLTALE LIGHT ASSEMBLY - - https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFG.html Page of 14/3/17, 10)34 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF INDICATOR LIGHT INSPECTION PROCEDURE 1.INSPECT TELLTALE LIGHT ASSEMBLY (AIRBAG CUT-OFF INDICATOR LIGHT) a 83950M Apply battery voltage to the connector and check the airbag off indicator illumination conditions OK: *a Measurement Condition Specified Condition Battery positive (+) → G24-10 (IG) Battery negative (-) → G24-4 (P-AB) Airbag off indicator illuminates Battery positive (+) G24-10 (IG) Battery positive (+) G24-8 (DIM) Battery negative (-) G24-4 (P-AB) Battery negative (-) G24-6 (ILL-) Component without harness connected (Airbag Cut Off Indicator Light) → → → Airbag off indicator illuminates in dimmed state → If the result is not as specified, replace the telltale light assembly b Apply battery voltage to the connector and check the airbag on indicator illumination conditions OK: *a Component without harness connected (Airbag Cut Off Indicator Light) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFI.html Page of 14/3/17, 10)34 am Measurement Condition Specified Condition Battery positive (+) → G24-10 (IG) Battery negative (-) → G24-5 (PAON) Airbag on indicator illuminates Battery positive (+) G24-10 (IG) Battery positive (+) G24-8 (DIM) Battery negative (-) G24-5 (PAON) Battery negative (-) G24-6 (ILL-) → → → Airbag on indicator illuminates in dimmed state → If the result is not as specified, replace the telltale light assembly https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFI.html Page of 14/3/17, 10)35 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF INDICATOR LIGHT INSTALLATION CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles PROCEDURE 1.INSTALL TELLTALE LIGHT ASSEMBLY a 83950M Attach the claws to install the telltale light assembly 2.INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 55420A Click hereVehicle Interior>INTERIOR PANELS / TRIM>LOWER INSTRUMENT PANEL>INSTALLATION 3.CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System) 55908A Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Manual Air Conditioning System)>INSTALLATION 4.CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System) 55906A Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Manual Air Conditioning System)>INSTALLATION 5.INSTALL INTEGRATION PANEL SUB-ASSEMBLY (for Manual Air Conditioning System) 84013A Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Manual Air Conditioning System)>INSTALLATION 6.INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) 55900 Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Automatic Air Conditioning System)>INSTALLATION 7.INSTALL NO INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 55041B Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 8.INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY 55470 Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 9.INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 55410C Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 10.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFJ.html Page of 14/3/17, 10)35 am NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION 11.PERFORM DIAGNOSTIC SYSTEM CHECK for Type A: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type A)>DTC CHECK / CLEAR for Type B: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>DTC CHECK / CLEAR 12.CHECK SRS WARNING LIGHT for Type A: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type A)>DIAGNOSIS SYSTEM for Type B: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>DIAGNOSIS SYSTEM https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFJ.html Page of 14/3/17, 10)34 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF INDICATOR LIGHT PRECAUTION IGNITION SWITCH EXPRESSIONS a The type of ignition switch used on this model differs depending on the specifications of the vehicle The expressions listed in the table below are used in this section Expression Ignition Switch (Position) Engine Switch (Condition) Ignition Switch off LOCK Off (Lock) Ignition Switch ACC ACC On (ACC) Ignition Switch ON ON On (IG) Engine Start START On (Start) https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFF.html Page of 14/3/17, 10)34 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF INDICATOR LIGHT REMOVAL CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles PROCEDURE PRECAUTION CAUTION: Be sure to read Precaution thoroughly before servicing for Type A: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type A)>PRECAUTION for Type B: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION 3.REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 55410C https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFH.html Page of 14/3/17, 10)34 am Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>REMOVAL 4.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY 55470 Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>REMOVAL 5.REMOVE NO INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 55041B Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>REMOVAL 6.REMOVE INTEGRATION PANEL SUB-ASSEMBLY (for Manual Air Conditioning System) 84013A Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Manual Air Conditioning System)>REMOVAL 7.DISCONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System) 55906A Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Manual Air Conditioning System)>REMOVAL 8.DISCONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System) 55908A Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Manual Air Conditioning System)>REMOVAL 9.REMOVE AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) 55900 Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING PANEL(for Automatic Air Conditioning System)>REMOVAL 10.REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 55420A Click hereVehicle Interior>INTERIOR PANELS / TRIM>LOWER INSTRUMENT PANEL>REMOVAL 11.REMOVE TELLTALE LIGHT ASSEMBLY a 83950M Detach the claws and remove the telltale light assembly https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFH.html Page of 14/3/17, 10)34 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF SWITCH INSPECTION PROCEDURE 1.INSPECT AIRBAG CUT OFF SWITCH CYLINDER SUB-ASSEMBLY a 69065A Measure the resistance according to the value(s) in the table below Standard Resistance: *a Tester Connection Switch Condition Component without harness connected (Airbag Cut Off Switch Cylinder Subassembly) Specified Condition Airbag cut off G43-2 (PMC+) - switch cylinder G43-1 (PMC-) sub-assembly in ON 360 to 440 Ω Airbag cut off G43-2 (PMC+) - switch cylinder G43-1 (PMC-) sub-assembly in OFF 90 to 110 Ω If the result is not as specified, replace the airbag cut off switch cylinder sub-assembly https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFC.html Page of 14/3/17, 10)34 am SUPPLEMENTAL RESTRAINT SYSTEMS AIRBAG CUT-OFF SWITCH INSTALLATION CAUTION / NOTICE / HINT HINT: · · Use the same procedure for RHD and LHD vehicles The procedure listed below is for LHD vehicles PROCEDURE 1.INSTALL AIRBAG CUT OFF SWITCH CYLINDER SUB-ASSEMBLY a 69065A Attach the claws to install the airbag cut off switch cylinder sub-assembly 2.INSTALL INSTRUMENT SIDE PANEL RH 55317A Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 3.INSTALL NO INSTRUMENT PANEL REGISTER ASSEMBLY 55660 Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 4.INSTALL NO INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 55041B Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 5.INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY 55470 Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 6.INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 55410C Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION 7.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION 8.PERFORM DIAGNOSTIC SYSTEM CHECK for Type A: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type A)>DTC CHECK / CLEAR for Type B: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>DTC CHECK / CLEAR 9.CHECK SRS WARNING LIGHT for Type A: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type A)>DIAGNOSIS SYSTEM for Type B: Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>DIAGNOSIS SYSTEM https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MEFD.html Page of