Tài liệu hướng dẫn sửa chữa nội thất trên xe General body repairs, interior_Audi TT_Type_8J_MK2_Noi that. Cung cấp các thông tin giúp Kỹ thuật viên thực hiện công tác sửa chữa các hạng mục nội thất hiệu quả, nhanh chóng, chính xác
Service Workshop Manual Audi TT 2007 ➤ General body repairs, interior Edition 07.2010 Service Department Technical Information Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups Repair Group 00 - Technical data 68 - Interior equipment 69 - Passenger protection 70 - Trim, insulation 72 - Seat frames 74 - Seat - padding, covers Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed All rights reserved No reproduction without prior agreement from publisher Copyright © 2010 Audi AG, Ingolstadt A005TT00420 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 Contents 00 - Technical data Routing and attaching pipes/hoses and wiring Contact corrosion 68 - Interior equipment 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 3.1 3.2 3.3 3.4 4.1 4.2 4.3 5.1 5.2 5.3 5.4 Shelves / trim panels Exploded view of shelves / trim panels Exploded view of dash panel trim (driver side) Removing and installing dash panel trim (driver side) Exploded view of trim for steering column switch Removing and installing trim cover for instrument cluster Removing and installing upper trim for steering column switch Removing and installing trim (bottom) for steering column switch Exploded view of glove box Manually releasing the glove box lid Removing and installing trim panel for glove box lid Removing and installing glove box opening mechanism with lock Removing and installing glove box Removing and installing cushioning element for glove box lid Removing and installing storage net Centre console Exploded view of centre console Removing and installing side trim for centre console Removing and installing bracket for side trim Removing and installing centre console trim - vehicles with manual gearbox Removing and installing centre console trim - vehicles with dual clutch gearbox Removing and installing trim frame - vehicles with manual gearbox Removing and installing trim frame - vehicles with dual clutch gearbox Removing and installing button module in centre console trim Installation position of convertible roof actuation button E137 and cabrio windbreak switch E278 Removing and installing grip moulding for handbrake lever Removing and installing ashtray Removing and installing ashtray lid Removing and installing trim for ashtray lid Removing and installing centre console (front) Removing and installing centre console (rear) Removing and installing brackets for centre console Trim for handbrake grip Exploded view of trim for handbrake grip Removing and installing trim for handbrake grip - vehicles with no centre armrest Removing and installing trim for handbrake grip - vehicles with centre armrest Removing and installing handbrake trim panels (left and right) - vehicles with centre armrest Centre armrest Exploded view of centre armrest Removing and installing centre armrest padding Removing and installing holder for padding Interior mirror Safety regulations for interior mirror General notes on interior mirror Switching automatic anti-dazzle function on and off Switching compass display on and off Contents 3 6 9 10 11 12 12 12 14 14 17 17 17 18 19 20 20 20 21 21 21 22 22 23 24 25 25 26 26 26 27 27 27 28 29 29 29 30 30 i Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 5.5 5.6 5.7 5.8 5.9 5.10 5.11 Setting magnetic deflection zone Calibrating digital compass Adjusting automatic anti-dazzle interior mirror Y7 for right-hand drive or left-hand drive vehicles Selecting the applicable deflection zone from the map Checking operation of automatic anti-dazzle interior mirror Removing and installing interior mirror Removing and installing rain and light sensor G397 30 31 32 33 38 39 40 69 - Passenger protection 42 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 3.1 3.2 3.3 3.4 3.5 3.6 3.7 ii Contents Safety regulations and test methods for pyrotechnic, electrical and mechanical components of the restraint system General safety regulations Storing, transporting and disposing of airbag units, belt tensioner units and battery isolation units (pyrotechnic components) Additional safety regulations for side airbags Additional safety regulations for curtain airbags Safety regulations for crash sensors (pressure sensors) for side airbag (front) Additional safety regulations for working on seat occupied sensor controlling deactivation of front passenger airbag - country-specific version Procedure for dealing with seat occupied sensor controlling deactivation of front passenger airbag following an accident - country-specific version Renewing pyrotechnic, electrical and mechanical components of the restraint system following an accident Checking airbag mounting components following an accident Accident in which no airbag was triggered Checking seat belts Checking belt webbing Checking automatic belt retractor (locking action) Visual inspection of belt buckle Functional check of belt buckle Checking guide fittings and latch plate Checking securing components and anchorage points following an accident Checking child seat restraint function for additional child seats (not for driver's seat belt) country-specific version Checking child seat anchors following an accident Seat belts (Coupé) Overview of seat belts and anchorage points Exploded view of three-point seat belt (front) Removing and installing three-point seat belt with belt tensioner / pressure limiter Removing and installing outer belt end fitting (front) Removing and installing belt guide fitting anchorage point Exploded view of belt buckle anchorage point (front) Removing and installing front buckle anchorage point Exploded view of three-point seat belt (rear) Removing and installing three-point seat belt (rear) Removing and installing outer belt end fitting (rear) Exploded view of belt buckle (rear) Removing and installing belt buckle Seat belts (Roadster) Overview of seat belts and anchorage points Exploded view of three-point seat belt Removing and installing three-point seat belt with belt tensioner / pressure limiter Removing and installing outer belt end fitting Removing and installing belt guide anchorage point Overview of buckle anchorage point Removing and installing front buckle anchorage point 42 42 43 44 45 45 46 46 47 49 49 49 50 50 51 51 51 52 52 52 53 53 54 55 56 57 58 58 61 61 62 63 64 65 65 66 67 71 72 72 73 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 4.1 4.2 4.3 4.4 4.5 5.1 5.2 5.3 5.4 5.5 6.1 6.2 6.3 7.1 7.2 7.3 7.4 7.5 8.1 8.2 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 10 10.1 10.2 10.3 11 11.1 12 12.1 12.2 13 13.1 13.2 Child seat anchors (ISOFIX, Top Tether) Exploded view of child seat anchors (ISOFIX) for front seat Removing and installing child seat anchor (ISOFIX) Exploded view of child seat anchors (ISOFIX) for rear seats Exploded view of child seat anchor (Top Tether) - country-specific version Removing and installing child seat mounting (Top Tether) Servicing airbags Overview of fitting locations Exploded view of airbag control unit J234 Removing and installing airbag control unit J234 Exploded view of battery isolation igniter N253 Removing and installing battery isolation igniter N253 Servicing airbag (driver side) Exploded view of airbag unit (driver side) Removing and installing airbag igniter on driver side N95 and airbag igniter on driver side N250 Renewing connector at airbag unit Servicing airbag (front passenger side) Exploded view of airbag unit (front passenger side) Removing and installing airbag unit (front passenger side) Removing and installing brackets for airbag unit (front passenger side) Removing and installing key-operated switch to deactivate airbag on front passenger side E224 Removing and installing warning lamp for airbag deactivated on front passenger side K145 Servicing side airbag (front) Exploded view of side airbag (front) Removing and installing side airbag Servicing knee airbag Exploded view of knee airbag unit (driver and passenger side) Removing and installing knee restraint (dash panel trim, driver side) Removing and installing knee airbag (driver side) Removing and installing supports (left and right) for knee airbag (driver side) Removing and installing retaining bracket (above knee airbag, driver side) Removing and installing glove box (on vehicles with knee airbag) Removing and installing knee airbag (front passenger side) Removing and installing supports (left and right) for knee airbag (front passenger side) Servicing crash sensors for airbags Overview of fitting locations Removing and installing crash sensor for front airbag Removing and installing crash sensor for side airbag Belt-fastened recognition Removing and installing seat occupied sensor (front passenger side) G128 Seat position sensor - country-specific version Exploded view of seat position sensor Removing and installing seat position sensor Servicing seat occupied recognition system for front passenger's airbag - country-specific version Exploded view of seat occupied sensor for front passenger airbag - country-specific version Removing and installing seat occupied recognition system - country-specific version 75 75 76 79 80 80 82 82 83 83 86 86 89 89 89 92 94 94 95 97 97 98 99 99 100 102 102 104 104 106 107 108 110 112 115 115 116 118 122 122 124 124 125 127 128 129 70 - Trim, insulation 133 1.1 Door trim 133 Exploded view of door trim 133 Contents iii Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 3.1 3.2 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 iv Contents Removing and installing mid-range loudspeaker trim Removing and installing bass loudspeaker trim Removing and installing trim panel for BOSE sound system Removing and installing trim for door puller Removing and installing door trim Removing and installing inner cover panel Removing and installing interior door handle Removing and installing door puller Removing and installing armrest Removing and installing mounting for mirror adjustment switch Removing and installing mounting for window regulator switch Dash panel Overview of dash panel Exploded view of dash panel Removing and installing dash panel end trim Removing and installing dash panel vent Removing and installing side loudspeaker trim Removing and installing centre loudspeaker trim Removing and installing trim cover for centre console Removing and installing cover for instrument cluster Removing and installing mounting frame for radio / navigation system Removing and installing dash panel Removing and installing side defroster vents Removing and installing defroster vent (centre) Central tube Exploded view of central tube Removing and installing central tube Trim panels (Coupé) Overview of trim panels Exploded view of A-pillar trim (top) Removing and installing A-pillar trim (top) Exploded view of A-pillar trim (bottom) Removing and installing A-pillar trim (bottom) Exploded view of foot rest cover and bracket Removing and installing foot rest cover Removing and installing foot rest bracket Exploded view of sill panel trim Removing sill panel trim Exploded view of C-pillar trim Removing and installing C-pillar trim Exploded view of rear side trim Removing and installing rear side trim Removing and installing bracket for C-pillar trim, rear side trim and luggage compartment side trim Removing and installing belt exit point trim Exploded view of roof end trim Removing and installing roof end trim Exploded view of floor covering Removing and installing floor covering Exploded view of rear lid trim panels Removing and installing rear lid trim (top) Removing and installing rear lid trim (bottom) Removing and installing trim for rear lid lock Exploded view of rear shelf Removing and installing front section of rear shelf Removing and installing rear section of rear shelf 135 135 136 136 137 139 140 140 141 141 142 143 143 144 146 146 147 147 147 148 149 149 152 152 153 153 156 162 162 164 164 166 166 168 169 169 170 170 172 172 175 175 177 178 179 179 181 181 183 183 184 185 186 186 187 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 4.28 4.29 4.30 4.31 4.32 4.33 4.34 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22 5.23 5.24 5.25 5.26 5.27 5.28 5.29 5.30 5.31 5.32 5.33 5.34 5.35 5.36 5.37 5.38 5.39 5.40 5.41 6.1 6.2 6.3 6.4 6.5 6.6 Exploded view of rear cross panel trim Removing and installing rear cross panel trim Exploded view of luggage compartment side trim Removing and installing luggage compartment side trim Removing and installing fastening ring Exploded view of luggage compartment floor covering Removing and installing luggage compartment floor covering Trim panels (Roadster) Overview of trim panels Exploded view of locking element trim Exploded view of trim for windscreen frame Removing and installing trim for windscreen frame Exploded view of sun visor Exploded view of A-pillar trim (top) Removing and installing A-pillar trim (top) Exploded view of A-pillar trim (bottom) Removing and installing A-pillar trim (bottom) Exploded view of foot rest cover and bracket Removing and installing foot rest cover Removing and installing foot rest bracket Exploded view of sill panel trim Removing and installing sill panel trim Exploded view of floor covering Removing and installing floor covering Exploded view of back panel side trim Removing and installing back panel side trim Exploded view of storage compartments (left and right) Exploded view of centre storage compartment Removing and installing centre storage compartment Exploded view of back panel cover Removing and installing back panel cover Exploded view of roll-over bar trim Removing and installing roll-over bar trim Exploded view of windbreak Removing and installing windbreak (or mount for windbreak) Exploded view of convertible roof compartment trim (front) Removing and installing convertible roof compartment trim (front) Exploded view of convertible roof compartment trim (rear) Exploded view of luggage compartment floor covering Exploded view of rear cross panel trim Removing and installing rear cross panel trim Exploded view of luggage compartment side trim Removing and installing luggage compartment side trim Exploded view of luggage compartment trim (front and top) Exploded view of centre storage compartment (bottom) Removing and installing centre storage compartment (bottom) Exploded view of rear lid trim panels Removing and installing rear lid trim Removing and installing trim for rear lid lock Roof trim (Coupé) Exploded view of moulded headliner Removing and installing moulded headliner Exploded view of sun visors Removing and installing sun visors Exploded view of centre bracket for sun visor Removing and installing centre bracket for sun visor Contents 187 188 189 189 190 191 191 192 192 194 195 195 197 198 198 200 200 203 203 204 205 205 206 207 208 209 210 211 211 213 214 215 215 217 217 218 218 219 221 222 223 224 224 225 228 228 229 229 230 231 231 231 234 235 236 236 v Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 72 - Seat frames 238 1.1 1.2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 2.21 2.22 2.23 2.24 2.25 2.26 2.27 2.28 2.29 2.30 2.31 2.32 2.33 2.34 2.35 2.36 2.37 2.38 2.39 2.40 2.41 2.42 2.43 2.44 3.1 3.2 3.3 3.4 3.5 vi Contents Overview of seat versions Moving front seats to service position Attaching front seat to seat repair stand VAS 6136 Front seats with manual adjustment Exploded view of front seat Removing and installing front seat Unplugging and plugging in connectors Connecting airbag adapter Connector point connectors Exploded view of modular wire routing Modular wire routing versions Modular wire routing with corrugated tube at front seat Removing and installing seat rail covers Removing and installing stop for longitudinal seat adjustment Exploded view of trim (sill side and tunnel side) Removing and installing backrest adjuster Removing and installing trim (sill side) Exploded view of lumbar support adjustment switch E176 / E177 Removing and installing lumbar support adjustment switch E176 / E177 Removing and installing trim (tunnel side) Exploded view of retaining bracket for trim (sill side) Removing and installing retaining bracket for trim (sill side) Exploded view of seat height adjustment unit and seat height adjuster Removing and installing seat height adjuster Removing and installing seat height adjustment unit Removing and installing seat longitudinal adjustment handle Exploded view of front seat backrest Removing and installing front seat backrest Exploded view of backrest cover panel Removing and installing backrest cover panel Exploded view of spring mat Removing and installing spring mat Exploded view of four-way lumbar support Removing and installing four-way lumbar support Exploded view of Easy Entry facility (Coupé only) Removing and installing trim with Easy Entry handle (Coupé only) Removing and installing retainer for Easy Entry facility (Coupé only) Removing and installing Bowden cables, left and right (Coupé only) Adjusting Bowden cables for Easy Entry facility (Coupé only) Exploded view of head restraints Removing and installing head restraints with slide-in locking mechanism Removing and installing head restraint guides without and with release button Exploded view of seat pan Renewing seat pan Exploded view of storage compartment Removing and installing storage compartment Exploded view of storage compartment components Dismantling and assembling storage compartment Front seats with electric adjustment (electrically operated seats) Exploded view of front seat Removing and installing front seat Removing front seat if seat longitudinal adjustment motor V288 is defective Unplugging and plugging in connectors Connecting airbag adapter 238 239 240 242 242 243 245 246 246 246 247 247 250 250 251 251 252 254 255 255 256 256 257 258 259 260 261 262 265 266 266 267 268 268 269 269 269 269 269 270 270 270 270 271 272 272 272 272 273 273 274 277 280 283 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 3.26 3.27 3.28 3.29 3.30 3.31 3.32 3.33 3.34 3.35 3.36 3.37 3.38 3.39 3.40 3.41 3.42 3.43 3.44 3.45 3.46 3.47 3.48 3.49 3.50 3.51 3.52 3.53 3.54 3.55 3.56 3.57 3.58 Connector point connectors Exploded view of modular wire routing Modular wire routing versions Modular wire routing with corrugated tube at front seat Removing and installing spindle covers and seat rail covers Exploded view of trim (sill side and tunnel side) Removing and installing trim (sill side) Removing and installing trim (tunnel side) Exploded view of retaining bracket for trim (sill side) Removing and installing retaining bracket for trim (sill side) Exploded view of seat and backrest adjustment actuators Removing and installing seat adjustment actuator Removing and installing backrest adjustment actuator Exploded view of front seat backrest Removing and installing front seat backrest Exploded view of backrest cover panel Removing and installing backrest cover panel Exploded view of four-way lumbar support Removing and installing four-way lumbar support Exploded view of Easy Entry facility (Coupé only) Removing and installing trim with Easy Entry handle (Coupé only) up to 10.2006 Removing and installing trim with Easy Entry handle (Coupé only) from 11.2006 onwards Removing and installing retainer for Easy Entry facility (Coupé only) Removing and installing Bowden cables, left and right (Coupé only) Adjusting Bowden cables for Easy Entry facility (Coupé only) Exploded view of head restraints Removing and installing head restraints with slide-in locking mechanism Removing and installing head restraint guides without and with release button Exploded view of seat pan Dismantling and assembling seat pan Exploded view of storage compartment Removing and installing storage compartment Exploded view of storage compartment components Dismantling and assembling storage compartment Overview of electrical and electronic components Exploded view of seat rake adjustment motor V243 / V244 Removing and installing seat rake adjustment motor V243 / V244 Exploded view of seat longitudinal adjustment motor V288 Removing and installing seat longitudinal adjustment motor V288 Exploded view of backrest adjustment motor V45 / V46 Removing and installing backrest adjustment motor V45 / V46 Exploded view of limit switch E69 / E70 Removing and installing limit switch E69 / E70 Exploded view of lumbar support longitudinal and height adjustment motors Removing and installing lumbar support longitudinal adjustment motor V125 / V126 Removing and installing lumbar support height adjustment motor V129 / V130 Exploded view of seat height adjustment motor V245 / V246 Removing and installing seat height adjustment motor V245 / V246 Removing and installing toothed segment for seat height adjustment Exploded view of lumbar support adjustment switch E176 / E177 Removing and installing lumbar support adjustment switch E176 / E177 Exploded view of switches for seat longitudinal adjustment, rake adjustment, seat height adjustment and backrest adjustment ( E418 , E421 , E424 , E425 ) Removing and installing seat longitudinal adjustment button, rake adjustment button, seat height adjustment button and backrest adjustment button ( E418 , E421 , E424 , E425 ) Contents 286 286 286 286 286 289 289 291 293 293 294 294 295 297 298 301 302 306 307 311 312 313 314 315 318 321 321 322 325 326 329 329 332 332 335 336 337 339 339 342 343 345 346 348 349 351 354 354 356 359 360 361 362 vii Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 Front bucket seat Removing and installing seat Stop for longitudinal seat adjustment Removing and installing seat rail cover Unplugging electrical connectors Removing and installing side trim panels Removing and installing backrest adjuster knob Removing and installing seat height adjuster Removing and installing backrest and seat pan (front) Removing and installing seat height adjustment unit Removing and installing backrest cover panels Exploded view of operating cable for locking backrest Removing and installing operating cable for locking backrest Adjusting operating cables for locking backrest Rear seats (Coupé only) Exploded view of rear seats Exploded view of seat bench Removing and installing seat bench Exploded view of seat frame Removing and installing seat frame Exploded view of 1/2 section of backrest (left and right) Removing and installing backrest Removing and installing cap for centre mounting Exploded view of belt buckle Removing and installing belt buckle Exploded view of release mechanism (left-side/right-side) Removing and installing release mechanism (left-side/right-side) Removing and installing trim (left-side/right-side) Removing and installing button for release mechanism Removing and installing outer filler piece (left-side/right-side) Removing and installing inner filler piece (left-side/right-side) Exploded view of child seat mounting (Top Tether) - country-specific version Removing and installing child seat mounting (Top Tether) Exploded view of backrest frame and backrest pan Removing and installing backrest frame Removing and installing backrest pan 363 363 364 364 365 366 368 368 369 372 373 376 377 380 381 381 382 383 384 385 385 386 389 391 391 391 391 395 396 398 398 399 399 399 399 400 74 - Seat - padding, covers 401 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2.1 2.2 2.3 viii Covers and padding on front seat Exploded view of seat pan cover and padding Removing and installing seat pan cover and padding Detaching seat cover from padding (seat pan) Exploded view of backrest cover and padding Removing and installing backrest cover and padding Detaching seat cover from padding (backrest) Overview of seat heating element Removing and installing seat heating element Overview of backrest heating element Removing and installing backrest heating element Exploded view of cover and padding for head restraint Removing and installing cover and padding for head restraint with slide-in locking mechanism Covers and padding on front bucket seat Removing and installing seat pan cover and padding Removing and installing backrest cover and padding Removing and installing seat heating element Contents 401 401 401 404 406 407 409 410 411 412 412 413 414 416 416 417 419 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 1.9 Overview of backrest heating element - Padding ❑ For backrest - Backrest heating element ❑ Bonded to padding ❑ Removing and installing ⇒ page 412 - Wire ❑ Permanently connected to seat heating element 1.10 Removing and installing backrest heat‐ ing element Removing – Remove backrest cover and padding ⇒ page 407 – Separate cover from padding ⇒ page 409 412 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 – Cut wire -3- off old backrest heating element -2- Note Leave old backrest heating element on padding -1- and cover it with new backrest heating element Installing – Align new backrest heating element -2- on padding -1- – Pull off protective film and attach new backrest heating ele‐ ment -2- onto padding -1- and old backrest heating element Caution Take care to attach new backrest heating element in such a way that it covers old seat heating element exactly Perform remaining installation in reverse order of removal 1.11 Exploded view of cover and padding for head restraint - Cover ❑ Removing and installing ⇒ page 414 - Padding ❑ Removing and installing ⇒ page 414 - Mounting bracket for head restraint Covers and padding on front seat 413 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 1.12 Removing and installing cover and pad‐ ding for head restraint with slide-in lock‐ ing mechanism Special tools and workshop equipment required ♦ Removal wedge -3409- Removing – Remove head restraint: ♦ Front seat with manual adjustment ⇒ page 321 ♦ Front seat with electric adjustment ⇒ page 321 – Use removal wedge -3409- to prise out and disengage fas‐ tening strips -1- and -2- from guide slot -arrow B- – Use removal wedge -3409- to prise out and disengage fas‐ tening strips -4- from guide slot -arrow A- – Detach cover -3- with padding -5- from mounting bracket for head restraint - Tubular guides of head restraint mounting bracket 414 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 – Take padding -2- out of cover -1- Installing – Insert padding -2- in cover -1-, making sure that it fits correctly – Insert head restraint mounting bracket in padding with cover – Press fastening strips -4- firmly into guide slot -arrow A- and check by pulling – Press fastening strips -1- and -2- firmly into guide slot -arrow B- and check by pulling – Make sure cover is positioned on padding without creases or seam marks Perform remaining installation in reverse order of removal Covers and padding on front seat 415 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 Covers and padding on front bucket seat 2.1 Removing and installing seat pan cover and padding - Seat pan ❑ Renew seat pan if threads have been dam‐ aged or torn out ❑ Removing and installing ⇒ page 369 - Seat pan padding - Seat pan cover Removing – Remove seat ⇒ page 363 – Remove seat pan ⇒ page 369 – Detach Velcro joints (left and right) at rear of seat cover – Prise fastening strip out of guide on seat pan -1all around edge of seat cover -3- – Carefully detach seams of seat pan cover from Velcro joint on seat pan padding -2- – Remove seat cover Installing Install in reverse order of re‐ moval 416 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 2.2 Removing and installing backrest cover and padding - Backrest cover Removing – Remove seat ⇒ page 363 – Remove backrest ⇒ page 369 – Remove both outer parts of belt guide -2⇒ page 375 – Prise off cover from belt guide, drill out pop rivet with ∅ 5.0 mm bit and detach belt guide ⇒ page 418 – Prise fastening strip off guide on backrest -7- all around edge of backrest cover -1- ⇒ page 419 – In bended sections, fas‐ tening strip is additional‐ ly secured with retaining clips -3-; carefully re‐ move retaining clips – Carefully detach seams of backrest cover from Velcro joint on backrest padding -4- – Detach retaining strip at bottom of foam block -6- – Remove backrest cov‐ er Installing Install in reverse order of removal - Outer part of belt guide ❑ Removing and installing ⇒ page 375 - Retaining clips (8x) ❑ For fastening strip on backrest cover ❑ Install in bended area of backrest - Backrest padding Removing – Remove backrest cover -1- – Detach backrest padding from backrest Installing Install in reverse order of removal Covers and padding on front bucket seat 417 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 - Felt mat ❑ Bonded - Foam block Removing – Remove backrest cover -1- – Remove backrest padding -4- – Carefully separate bonding between foam block and backrest – Swivel foam block forwards at upper edge – Remove foam block Installing Install in reverse order of removal – If necessary, renew double-sided adhesive tape ⇒ Parts catalogue - Backrest ❑ Removing and installing ⇒ page 369 - Belt guide ❑ Removing and installing ⇒ page 418 - Trim ❑ For belt guide ❑ Removing and installing ⇒ Fig “„Removing and installing belt guide““ , page 418 10 - Pop rivet Removing and installing belt guide – Using removal lever -80 - 200- prise off trim -1- at outer edge -arrow A- – Detach trim by pulling it downwards in direction of -arrow B- – Drill out pop rivets -arrows- using a ∅ 5.0 mm bit – Detach belt guide -1- from backrest frame 418 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 Prising out fastening strip from guide – Starting at the bottom, prise fastening strip for backrest cover out of guide on backrest -arrow- (using e.g an awl) To so, squeeze backrest padding slightly to slacken backrest cover 2.3 Removing and installing seat heating el‐ ement Removing – Remove seat ⇒ page 363 – Remove seat pan ⇒ page 369 – Remove seat pan cover and padding ⇒ page 416 – Cut out area -A- from old heating element together with elec‐ trical connection wire – Remove old connection wire – Cut electrical connection wires leading to heating elements at seat bolsters at positions -B- Installing – Align new heating elements on seat surface, pull off protective cover and bond new heating elements firmly onto padded sur‐ faces (in same position as old heating elements) – Route connection wires to seat bolsters through slots in seat padding (avoid crossing wires) – Guide connection wires downwards through opening provided in seat padding Covers and padding on front bucket seat 419 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 2.4 Removing and installing backrest heat‐ ing element Removing – Remove seat ⇒ page 363 – Remove backrest ⇒ page 369 Note ♦ Electrical wiring harness does not need to be detached from seat pan ♦ Move backrest to rear and place on soft surface – Remove backrest cover and padding ⇒ page 417 – Cut out area -A- from old heating element together with elec‐ trical connection wire – Remove old connection wire – Cut electrical connection wires leading to heating elements at backrest bolsters at positions -B- – Cut electrical connection wires leading to upper backrest heat‐ ing element at positions -C- Installing – Align new heating elements on backrest surface, pull off pro‐ tective cover and bond new heating elements firmly onto padded surfaces (in same position as old heating elements) – Route connection wires to backrest bolsters through slots in seat padding (avoid crossing wires) 420 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 Covers and padding on rear seats (Coupé only) 3.1 Exploded view of cover and padding for seat bench - Cover with padding ❑ Removing and installing ⇒ page 421 ❑ - Upholstery clip ❑ 48x ❑ Renew ❑ Re-attach at same loca‐ tion WARNING After fitting, the ends of the upholstery clips must face towards the pad‐ ding and must be prop‐ erly closed to prevent possible injury - Seat frame - Piping ❑ Stitched to cover 3.2 Removing and installing cover and pad‐ ding for seat bench Special tools and workshop equipment required Covers and padding on rear seats (Coupé only) 421 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 ♦ Upholstery clip pliers -V.A.G 1634- Removing – Remove seat bench ⇒ page 383 – Cut through upholstery clips -arrows- – Detach cover with padding -1- from seat frame -2- Installing Install in reverse order of removal Observe the following: WARNING After fitting, the ends of the upholstery clips must face towards the padding and must be properly closed to prevent possible injury – Use new upholstery clips – Use upholstery clip pliers -V.A.G 1634- to fasten upholstery clips – Fit upholstery clips in their original positions 3.3 Detaching seat cover from padding (seat bench) Removing – Remove cover with padding ⇒ page 421 422 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 – Detach cover -1- as far as possible from padding -2- - Retaining wire inserted in cover - Wire foam-fitted in padding – Use pliers to pinch off upholstery clips -4- – Detach seat cover -1- from padding -2- Installing Install in reverse order of removal Observe the following: – Use new upholstery clips – Use upholstery clip pliers -V.A.G 1634- to fasten upholstery clips – Fit upholstery clips in their original positions 3.4 Exploded view of backrest cover and padding - Cover with padding (rightside) ❑ Removing and installing ⇒ page 424 - Top Tether ❑ Country-specific version ❑ Removing and installing ⇒ page 80 - Cover with padding (leftside) ❑ Removing and installing ⇒ page 424 - Trim ❑ For release mechanism ❑ Removing and installing ⇒ page 391 - Fastening strip ❑ Stitched to front section of cover - Fastening strip ❑ Stitched to rear section of cover - Bowden cable ❑ For release mechanism - Fitting - Clip ❑ ❑ Foam-fitted in padding 10 - Fastening strip ❑ Stitched to cover Covers and padding on rear seats (Coupé only) 423 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 3.5 Removing and installing backrest cover and padding Special tools and workshop equipment required ♦ Removal wedge -3409- Removing – Remove seat bench ⇒ page 383 – Remove backrest ⇒ page 386 – Remove trim for release mechanism ⇒ page 395 – If fitted, remove Top Tether ⇒ page 80 – Remove cover for centre mounting ⇒ page 389 – Unfasten cable tie -3- – Disengage Bowden cable -2- from retainer -4- and lever -5- - Fitting – Unfasten zip on both sides of cover 424 Rep gr.74 - Seat - padding, covers Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 – Use removal wedge -3409- to prise out fastening strips -1- and -2- – Disengage lug -5- – Pull Bowden cable -4- out of opening -arrow- in cover -3- – Detach padding with cover from adhesive strip on front of backrest pan Installing Install in reverse order of removal Observe the following: – When installing a new backrest pan -1-, detach protective film from adhesive strips -2- on front of backrest pan before fitting padding 3.6 Detaching seat cover from padding (backrest) Special tools and workshop equipment required ♦ Removal wedge -3409- Covers and padding on rear seats (Coupé only) 425 Audi TT 2007 ➤ General body repairs, interior - Edition 07.2010 Removing – Unclip fastening strip of cover -1- from clips -3- foam-fitted in padding -2- – Use removal wedge -3409- to unclip – Detach seat cover -1- from padding -2- Installing Install in reverse order of removal Observe the following: – Align cover -4- with padding -1- – Start clipping cover -4- to padding -1- in upper section -arrow- – Press fastening strip -3- into clips -2- – Make sure clip -2- and fastening strip -3- engage properly 426 Rep gr.74 - Seat - padding, covers