A TEC đã phát triển một thế hệ Cyclones mới với tính năng cao đầu tiên vào năm 1995 được gọi là HURRICLON® và HURRIVANE®. 15 sản phẩm và công nghệ mới trong dòng công nghệ này đã giúp A TEC trở nên nổi trội và đứng đầu thế giới về Công nghệ sản xuất xi măng. Trụ sở công ty A TEC nằm tại Krems Áo. Các kỹ sư làm việc tại Trung tâm sản xuất ở Áo của chúng tôi liên tục phát triển các phát minh sẵn có đồ ng thời phát triển them nhiều sản phẩm và quy trình mới cho nhà máy sản xuất xi măng. Điều này giúp A TEC giữ được vị trí hang đầu trên thế giới trong ngành công nghiệp này. Tại Kuala LumpurMalaysia, chúng tôi có một công ty thành viên là – A TEC Asia Sdn Bhd.. – giúp đáp ứng nhu cầu của thị trường Châu Á. A TEC cũng có một thành viên là Austria TEC S.A. de CV đặt tại PueblaMexico để hỗ trợ thị trường Châu Mỹ. Nhằm thể hiện được sự phát triển mạnh mẽ của m ình tại Đông Âu, đặc biệt là LB Nga và các nước láng giềng, A TEC đã mở một văn phòng bán và tư vấn tại Chelm, Ba Lan. Ở đây, chúng tôi có đội ngũ nhân vi ên có thể giao tiếp tốt bằng tiếng Nga. Kể từ năm 1996 A TEC đã cải tiến Quy trình sản xuất xi măng với 15 đổi mới. Hầu hết các sản phẩm và công nghệ đều có bằng sáng chế trên toàn cầu.
A-TEC Production & Services GmbH Công nghệ sản xuất xi măng hàng đầu giới! 1.1 Giới thiệu A TEC A TEC phát triển hệ Cyclones với tính cao vào năm 1995 gọi HURRICLON® HURRIVANE® 15 sản phẩm cơng nghệ dịng cơng nghệ giúp A TEC trở nên trội đứng đầu giới Công nghệ sản xuất xi măng Trụ sở công ty A TEC nằm Krems - Áo Các kỹ sư làm việc Trung tâm sản xuất Áo liên tục phát triển phát minh sẵn có đồ ng thời phát triển them nhiều sản phẩm quy trình cho nhà máy sản xuất xi măng Điều giúp A TEC giữ vị trí hang đầu giới ngành cơng nghiệp Tại Kuala Lumpur/Malaysia, chúng tơi có cơng ty thành viên – A TEC Asia Sdn Bhd – giúp đáp ứng nhu cầu thị trường Châu Á A TEC có thành viên Austria TEC S.A de CV đặt Puebla/Mexico để hỗ trợ thị trường Châu Mỹ Nhằm thể phát triển mạnh mẽ m ình Đơng Âu, đặc biệt l LB Nga nước láng giềng, A TEC đ ã mở văn phòng bán tư vấn Chelm, Ba Lan Ở đây, chúng tơi có đội ngũ nhân vi ên giao tiếp tốt tiếng Nga Kể từ năm 1996 A TEC cải tiến Quy trình sản xuất xi măng với 15 đổi Hầu hết sản phẩm công nghệ có sáng chế tồn cầu 1.2 Phương châm Chúng tơi có mặt tồn giới với phương châm phục vụ khách hàng không giúp họ đạt mục tiêu sản xuất họ giảm thiểu chi phí sản xuất ( tiết kiệm lượng, giảm chi phí bảo dưỡng, tối ưu hóa hoạt động nhà máy), mà mang đến giải pháp nhằm cải thiện điều kiện môi trường (đốt cháy nguyên liệu thay chất thải) Mỗi sản phẩm quy trình hướng tới tiêu chí sau nhằm đạt tối ưu: Tăng suất đáng kể Giảm mạnh chi phí lượng Đạt vượt yêu cầu môi trường Giúp quay vòng số tiền đầu tư thời gian ngắn Trong 10 năm vừa qua, A TEC tiến hành lắp đặt 500 dự án toàn giới cho nhiều ngành công nghiệp khác Khoảng 350 số dự án cho ngành công nghi ệp xi măng, có tất tập đoàn xi măng lớn HOLCIM, LAFARGE, CEMEX, HEIDELBERGCEMENT, ITALCEMENTI, BUZZI-UNICEM, CIMPOR nhiều nhà máy độc lập khác Bên cạnh ngành xi măng, c ũng cung cấp lĩnh vực tinh chế mía đ ường linh lăng, ngành công ngh ệp bảng mạch điện tử, ng ành thép, ngành phân bón ngành cơng nghiệp chất thải tái chế, chúng tơi có nhiều dự án thành cơng năm gần SẢN PHẨM VÀ DỊCH VỤ 2.1 Những sản phẩm quy trình hang đầu Bộ phận phụ trợ cho ống ưa chuộng giới HURRIVANE ® ban đầu sử dụng với HURRICLON ® lắp đặt phần nới rộng cho ống loại lốc cũ n tất ứng dụng Có thể tưởng tượng HURRIVANE ® cửa dẫn để xoay dịng khí nhẹ nhàng vào ống tránh chuyển động mạnh lốc b ình phần cuối ống Với HURRIVANE ® giảm áp suất mức tối đa v tạo độ tin cậy tối ưu vận hành Sản phẩm lốc tốt giới Loại lốc thuộc hệ thứ dựa đặc tính kỹ thuật vượt trội ống kép kết hợp với công nghệ HURRIVANE® tích hợp Sự kết hợp làm tăng hiệu sử dụng giảm áp lực tới 50% so với lốc thơng thường Những lợi ích quan trọng : Hiệu cao Giảm áp suất tối đa Cần khơng gian Miếng lõi giúp tối ưu hóa việc gia nhiệt trước THIẾT BỊ GIA NHIỆT TIỀN NUNG Tối ưu hóa cho ngành cơng nghiệp xi măng Nhờ việc thay lốc có sẵn HURRICLON®, chỉnh lại ống đứng dẫn khí, lị nung, ống dẫn khí thứ lắp đặt hộp hứng tia bắn tóe nắp dao động điều chỉnh khác, đạt mục đích sau: Gia tăng mức độ tạo xỉ Giảm lượng tiêu thụ nhiệt Giảm lượng tiêu thụ điện Cho hiệu tối ưu nhà máy than Với OPTICOAL (Khử bụi trước cho nhà máy than) tách bụi hiệu khỏi khí dẫn ngồi thiết bị gia nhiệt trước, đạt hiệu tối đa giảm thiểu lượng tiêu thụ Công nghệ đặt nhánh rẽ tốt giới Các hệ thống nhánh rẽ giúp l àm giảm Clo, chất kiềm hoặc/và Sulphur từ mạch lị, nhờ gia tăng khả sử dụng dây chuyền đồng thời đáp ứng quy định môi t rường Mười năm kinh nghiệm việc sử dụng chất thải trình sản xuất xi măng Đốt cháy nhiên liệu thay rác thải lò xoay (rác thải sinh hoạt công nghiệp, lốp xe, nhựa, dầu thải, n ước thải dây chuyền hydro, xác động vật, hạt thực vật,…) quy tr ình WASTEPREP® đồng nghĩa với việc bảo vệ t ài nguyên thiên nhiên, gi ảm thải khí CO2 chi phí cho nhiên liệu việc tái chế rác thải Phương pháp giảm NOx tiên tiến Giúp giảm đọng Chromium VI+ PHƯƠNG PHÁP TỐI ƯU Cùng với LOWNOX A TEC phát triển lò đốt nhiều cổng để điều khiển việc đốt nhiều loại nhi ên liệu khác nhằm sử dụng đ ược nhiên liệu thay v để giảm khí thải Th êm vào đó, A TEC sử dụng Cơng nghệ l ị RSP kết hợp với TAIHEIYO Engineering Nhật 2.2 Thiết bị sản xuất N Giúp gắn chặt đem lại hiệu cao Hộp hứng tia bắn tóe Giúp phân bố nguyên liệu hiệu Với sản phẩm mang tính s tạo có sang chế tồn cầu bí sản xuất hang đầu với kinh nghiệm lâu năm, hoạt động sâu rộng dự án sản xuất xi măng, nói  TEC đối tác đáng tin cậy Chúng vinh hạnh gửi tới Quý khách h àng chi tiết công nghệ dịch vụ Rất mong sớm nhận hồi âm từ Quý khách h àng Trân trọng, A TEC Production & Services GmbH A TEC Production & Services GmbH WORLD LEADER IN CEMENT PYROPROCESS TECHNOLOGY 1.1 About A TEC A TEC developed a new generation of High Performance Cyclones first in 1995: HURRICLON® and HURRIVANE® 15 new products and technologies in Pyroprocess Technology made A TEC the dominant player and world leader in Cement Pyroprocess Technology Our company’s headquarter is located in Krems/Austria Our process engineers at our Process Center Austria are constantly further developing existing patents and developing new products and processes for the heart of the cement plants – the Cement Pyroprocess This ensures the global leading position in the industry In Kuala Lumpur/Malaysia we have an affiliate company – A TEC Asia Sdn Bhd - in order to serve the needs of the Asian market A TEC also has a subsidiary named Austria TEC S.A de CV in Puebla/Mexico to support its operations in North-, Central and South-America To reflect the current strong development in Eastern Europe, especially in Russia and neighbour countries, A TEC has opened a Sales and Consulting Office in Chelm, Poland Here we have special Russian speaking personnel Since 1996 A TEC has improved the Cement Pyroprocess with 15 innovations Most products and technologies are patented worldwide 1.2 Philosophy We are active worldwide and our philosophy is to assist our clients to not only reaching their production goals and reducing their production costs (energy saving, reduced maintenance costs, optimized plant operation) but also to offer solutions with environmental background (burning of alternative fuels and waste incineration) to improve the environmental balance Each product and each process technology is targeting one of the essential parameters for optimization: Significant efficiency increase Drastic decreases in energy costs Fulfillment and surpassing of environmental requirements Providing short payback periods of investment In the past 10 years A TEC carried out more than 500 installations worldwide in various industries About 350 of these installations are in the cement industry, where we have references in all significant big cement groups such as HOLCIM, LAFARGE, CEMEX, HEIDELBERGCEMENT, ITALCEMENTI, BUZZI-UNICEM, CIMPOR and in many independent plants Besides the cement sector we are operating in the field of sugar & Lucerne refining, chip board industry, steel industry, fertilizer industry and waste & recycling industry among others where we have already realized many successful projects the last few years PRODUCTS AND SERVICES 2.1 Our leading products and processes The World’s Favorite Dip Tube Add-On The HURRIVANE® is originally used with HURRICLON® or installed as an extension to the dip tube in any kind of conventional cyclone for any application You can imagine the HURRIVANE® like guide vanes which turn the rotating gas flow smoothly into the dip tube and avoid turbulences which exist in a common cyclone at the end of the dip tube With HURRIVANE® you can reach highest pressure drop reduction and have an optimum reliability in operation The World’s Best Cyclone This cyclone of the 3rd generation is based on the technical superior characteristics of the double dip tube design combined with the integrated HURRIVANE® technology This combination improves the efficiency and the pressure drop by up to 50 % compared to conventional cyclones The most important advantages: Best efficiency Best pressure drop reduction Less space requirement The core-piece for preheater optimization Optimization in the Cement Industry By replacing the existing cyclones with HURRICLON®, modifying riser ducts, calciner, tertiary air ducts and installing A TEC splash boxes and pendulum flaps among other modifications we are reaching following targets: Increase of clinker production Reduction of specific heat consumption Reduction of specific power consumption For Maximum Coal Mill Efficiency With OPTICOAL (prededusting before coal mill) you achieve the highest possible dust separation from preheater outlet gas, maximum efficiency and reduction of energy consumption The World’s Best Bypass Technology With our Bypass Systems to reduce Chlorine, Alkalis or/and Sulphur from the kiln circuit we reach increased plant availability as well as fulfillment of environmental regulations Ten Years Hand on Experience in Waste Preparation Burning of alternative fuels and waste incineration in rotary kilns (domestic and industrial waste, tires, plastic waste, waste oil, hydro plant sludge, animal meal, plant seeds etc.) with our WASTEPREP® process means protection of natural resources, reduction of CO2 emissions & fuel costs as well as recycling of waste For advanced NOx Reduction For Reduction of Chromium VI+ Concentration OPTIMIZATION with LOWNOX A TEC developed a multi-staged combustion CALCINER to control the combustion of different types of fuel to use alternative fuels and to reduce emissions Furthermore A TEC has the possibility to use the RSP Calciner Technology in cooperation with TAIHEIYO Engineering in Japan 2.2 Process Equipment & Co-Operations For Best Tightness and More Efficiency For Most Efficient Meal Distribution Through worldwide patented innovative products and leading engineering know-how together with long-time, extensive, proven experience in optimization projects in pyroprocess, A TEC is your reliable partner We would be pleased to present our technologies and service in detail Looking forward to hearing from you Kind regards, A TEC Production & Services GmbH THE WORLD'S BEST CYCLONE PRODUCT: HURRICLON® ISSUE DATE: March 2006 THE TECHNICAL MASTERPIECE FOR EFFICIENCY INCREASE AND REDUCTION OF ENERGY CONSUMPTION Optimization becomes reality with the worldwide patented high performance cyclone HURRICLON® This cyclone of the 3rd generation is based on the technical superior characteristics of the double dip tube design combined with the integrated HURRIVANE® technology This combination improves efficiency & pressure drop by up to 50 % compared to conventional cyclones BENEFITS Reduction of pressure drop Reduction of energy consumption Reduction of dust load to filter Reduction of fan wear Enhancement of bag life (due to lower frequency of purging) EP Efficiency enhancement Fan power reduction or use of the total power of the fan to increase the volume flow for higher capacity utilization (increase of production) Reduction of space requirement and peripheral investment Better performance of plant THE MOST IMPORTANT ADVANTAGES Best efficiency Best pressure drop reduction Less space requirement EXAMPLES OF REALIZED PROJECTS PRODUCT: HURRICLON® ISSUE DATE: March 2006 COLCLINKER - COLOMBIA Cartagena plant BEFORE SITUATION BEFORE: Multi-cyclones Total gas quantity: Dust load: Residual dust: Separation efficiency : 100,000 Am³/h g/Nm³ 680 mg/Nm³ 92 % INSTALLED: units HURRICLON® 1250 ST REALIZED: Residual dust: Separation efficiency: AFTER 167 mg/Nm³ 98 % ESSENTIAL ADVANTAGE: No filter after HURRICLON® No reasonable wear in HURRICLON® and fan after years operation Cartagena plant CEMENTOS RIOCLARO - COLOMBIA Medellin plant SITUATION BEFORE: Multi-cyclones Total gas quantity: Residual dust: Separation efficiency : 231,000 Am³/h 550 kg/h 80.3 % INSTALLED: units HURRICLON® 1600 ST REALIZED: Residual dust: Reduction of emission: Separation efficiency: Medellin plant A TEC GmbH Kasernstrasse 16-18 3500 Krems AUSTRIA Tel.: +43 2732 75680 Fax: +43 2732 75680 15 sales@atec-ltd.com www.atec-ltd.com A TEC ASIA SDN BHD 202, Block E, Phileo Damansara I Jalan 16/11 46350 Petaling Jaya, Selangor MALAYSIA Tel.: +60 7955 3166 Fax: +60 7955 3177 sales@atec-asia.com 44 kg/h 92 % 99 % ESSENTIAL ADVANTAGE: Significant reduction of emission without installing a filter Increase of clinker production: 15 t/d AUSTRIA TEC S.A de C.V 11 Poniente No 2702 Dept.5 Colonia La Paz 72160 Puebla MEXICO Tel.: +52 222 125 8681 j.forinton@atec-america.com A TEC (Poland) Mr Piotr Laube Ul Swierkowa 22-100 Chelm Woj Lubelskie POLAND Tel.: +48 66111 9222 piotr.laube.atec@neostrada.pl THE WORLD‘S FAVORITE DIP TUBE ADD-ON PRODUCT: HURRIVANE® ISSUE DATE: March 2006 ADVANTAGES Highest pressure drop reduction (> 30%) Reliability in operation DESCRIPTION Originally used with HURRICLON® or installed as an extension to the dip tube in conventional cyclones Well proven in more than 350 installations worldwide For pressure drop reduction and production increase EXAMPLES OF REALIZED PROJECTS PRODUCT: HURRIVANE® ISSUE DATE: March 2006 HEIDELBERGCEMENT - CZECH REPUBLIC Ceskomoravsky Cement Mokrá plant SITUATION BEFORE: Total gas quantity (top stage): Temperature (top stage): Total gas quantity (2nd stage): Temperature (2nd stage): 310,000 Am³/h 280°C 450,000 Am³/h 535°C Clinker Production: Pressure drop (of top/2nd stage): 1,700 t/d 3,400 Pa INSTALLED: units HURRIVANE® Ø 1800 mm (in top stage) unit HURRIVANE® Ø 2500 mm (in 2nd stage) Modification of cyclone in 2nd stage Installed HURRIVANE® at Mokrá plant RESULTS: Increased clinker production: 2,000 t/d Reduction of pressure drop (top/2nd stage): 1,200 Pa Reduction of power consumption: 75 kW (of ID-fan) CEMEX SARABURI - THAILAND ASIA CEMENT - TAIWAN Saraburi plant Hsin Chu plant SITUATION BEFORE: lines with 5-stage preheater incl precalciner Gas quantity: 175,000 Am³/h Clinker production: 1,300 t/d Gas temperature: 360 °C Pressure drop of top stage cyclone: 1,000 Pa SITUATION BEFORE: units raw mill cyclones Mill Capacity: Total gas quantity: Pressure drop: Energy consumption of raw mill fan : INSTALLED: units HURRIVANE® Ø 1250 mm (top stage - kiln line 1) units HURRIVANE® Ø 1250 mm (top stage - kiln line 2) INSTALLED: units HURRIVANE® Ø 2500 mm Modification of cyclone entrance REALIZED: REALIZED: Kiln Line (top stage): Reduction of pressure drop: 372 Pa (- 37 %) New pressure drop of top stage cyclone: 628 Pa Kiln Line (top stage): Reduction of pressure drop: 390 Pa (- 39 %) New pressure drop of top stage cyclone: 610 Pa A TEC GmbH Kasernstrasse 16-18 3500 Krems AUSTRIA Tel.: +43 2732 75680 Fax: +43 2732 75680 15 sales@atec-ltd.com www.atec-ltd.com A TEC ASIA SDN BHD 202, Block E, Phileo Damansara I Jalan 16/11 46350 Petaling Jaya, Selangor MALAYSIA Tel.: +60 7955 3166 Fax: +60 7955 3177 sales@atec-asia.com 250 t/h 6,600 Am³/min 1,250 Pa 782 kWh Reduction of pressure drop: 400 Pa (- 33 %) Reduction of power consumption: 56 kW (of raw mill fan) Reduction of energy consumption: 390,000 kWh/year (of raw mill fan) Installation time for HURRIVANE®: days Austria TEC S.A.de C.V Mr Jonathan Forinton, B.Eng 11 Poniente No 2702 Dept.5 Colonia La Paz 72160 Puebla MEXICO Tel.: +52 (1) 222 125 8681 j.forinton@atec-america.com A TEC (Poland) Mr Piotr Laube Ul Swierkowa 22-100 Chelm Woj Lubelskie POLAND Tel.: +48 66111 9222 piotr.laube.atec@neostrada.pl A TEC FOR BEST TIGHTNESS AND MORE EFFICIENCY PRODUCT: Pendulum Flap ISSUE DATE: March 2006 SPECIAL DESIGN Equipped with easily adjustable counter weights in order to adjust the inside flap exactly to the existing operation conditions at the plant site This guarantees optimum closure and avoidance of false air by means of an inside flap moveable in every direction They are fabricated of high-alloyed steel plates It is possible to turn the flap out of the housing just by opening the casing cover Special utilization for hot industrial gases and hot air applications To avoid counter gas flow through meal pipes between two stages ADVANTAGES OF A TEC SPECIAL DESIGNED PENDULUM FLAP Long lifetime 100 % flap closure => no longer false air in the cyclone above which results in increased separation efficiency Short kiln stop period, if the inside flap has to be changed Easy installation of the pendulum flap in existing meal ducts Installation possible with or without lining depending on the operating temperature Installed A TEC Pendulum Flap Short delivery time of our standard pendulum flap (Ø 400/Ø 600 mm with or without lining) OPTIMIZATION IN THE CEMENT INDUSTRY PRODUCT: PREHEATER Optimization ISSUE DATE: March 2006 ADVANTAGES of preheater modification Improved kiln operation efficiency Reduced production costs Environmental protection TARGETS of preheater modification Increase of production capacity Reduction of specific heat consumption Reduction of specific power consumption Compliance with more stringent emission regulations PREHEATER POSSIBLE „BOTTLE NECKS“ Cyclones: Separation efficiency Pressure drop Down comer duct and GCT: Pressure drop Riser ducts: Meal distribution Retention time Calciner: ID fan: Fan capacity Meal distribution Retention time Combustion (O2) NOx levels Tertiary air duct: Combustion efficiency Pressure drop OPTIMIZATION CAN BE ACHIEVED BY: PRODUCT: PREHEATER Optimization ISSUE DATE: March 2006 Replacing or modifying existing top stage cyclones (installing HURRICLON® or HURRIVANE®) Installing HURRIVANE® in 2nd stage cyclones Modifying existing cyclone geometry, mainly inlet portion and inlet spiral Modifying dip tubes in existing cyclones Modifying riser ducts Modifying or installation of new calciner Replacing dispersion/splash boxes Modifying flaps (double pendulum) Modifying down comer duct (hot gas duct) Modifying conditioning tower Modifying tertiary air duct Modifying kiln inlet chamber (In most cases only some of above mentioned modifications are necessary to reach the target.) EXAMPLE OF INSTALLATION CIMPOR ALHANDRA - PORTUGAL SITUATION BEFORE: stages preheater with precalciner Clinker production: Pressure drop of top stage: Pressure drop of 2nd stage : 2,900 t/d 17 mbar 12 mbar INSTALLED: units HURRICLON® HU 3400 CT in top stage units HURRIVANE® Ø2200 mm in 2nd stage Alhandra plant (kiln 7) A TEC GmbH Kasernstrasse 16-18 3500 Krems AUSTRIA Tel.: +43 2732 75680 Fax: +43 2732 75680 15 sales@atec-ltd.com www.atec-ltd.com A TEC ASIA SDN BHD 202, Block E, Phileo Damansara I Jalan 16/11 46350 Petaling Jaya, Selangor MALAYSIA Tel.: +60 7955 3166 Fax: +60 7955 3177 sales@atec-asia.com GUARANTEED: Top & 2nd stage pressure drop (each): Increase of production: 10 mbar +200 t/d REALIZED: Pressure drop of top stage: Pressure drop of 2nd stage: 9.1 mbar 9.9 mbar Increase of production: Separation efficiency: +347 t/d 93% Austria TEC, S.A de C.V 11 Poniente No 2702 Dept Colonia La Paz 72160 Puebla MEXICO Tel:: +52 (1) 222 125 8681 j.forinton@atec-america.com A TEC (Poland) Mr Piotr Laube Ul Swierkowa 22-100 Chelm Woj Lubelskie POLAND Tel.: +48 66111 9222 piotr.laube.atec@neostrada.pl BYPASS THE MOST ECONOMIC BYPASS TECHNOLOGY PRODUCT: Bypass REDUCHLOR® ISSUE DATE: March 2006 ADVANTAGES Coating condition to be expected in relation to Cl and SO3 in hot meal 3,5 Reduced quantity of bypass dust Production increase High degree of flexibility Controlled chlorine, sulphur and alkali concentration in bypass dust Avoidance of high salt-values in hot meal Increased kiln operation reliability Low maintenance system 3,0 Cl content in hot meal [%] 2,5 2,0 heavy coating 1,5 1,0 acceptable coating no coating 0,5 0,0 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 SO3 content in hot meal [%] BYPASS PRINCIPLE THE MOST COST EFFICIENT AND RELIABLE BYPASS SYSTEM AVAILABLE PRODUCT: Bypass REDUCHLOR® ISSUE DATE: March 2006 QUENCHING CHAMBER GAS TAKE OFF DUCT High jet mixing of gas Cooling in one step to 200°C Low maintenance design No lining required Big take off area Low take off velocity Particles < 10 µm Reduced bypass dust quantity EXAMPLE OF INSTALLATION CEMENTIR S.P.A - ITALY H O T - M E A L IM P R O V E M E N T W IT H % B Y P A S S G A S 100% 10 80% 52 32 79 60% 40% 90 48 20% 68 21 0% Na2O K20 r emai ni ng SO3 SCOPE OF WORK: Detailed engineering of bypass plant and Supply of quenching chamber TAKE OFF VOLUME: Max 8,300 Nm³/h (T=1,100°C) Cl- r educ t i on Results from Taranto plant BYPASS RATIO: 7-13 % (because of extreme high Cl content) TYPE OF DEDUSTING: Electrostatic precipitator RESULTS: up to 90 % reduction of chlorine content in hot meal A TEC GmbH Kasernstrasse 16-18 3500 Krems AUSTRIA Tel.: +43 2732 75680 Fax: +43 2732 75680 15 sales@atec-ltd.com www.atec-ltd.com A TEC ASIA SDN BHD 202, Block E, Phileo Damansara I Jalan 16/11 46350 Petaling Jaya, Selangor MALAYSIA Tel.: +60 7955 3166 Fax: +60 7955 3177 sales@atec-asia.com Austria TEC S.A de C.V Mr Jonathan Forinton 11 Poniente No 2702 Dept.5 Colonia La Paz MEXICO Tel.: +52 (1) 222 1258681 j.forinton@atec-america.com A TEC (Poland) Mr Piotr Laube Ul Swierkowa 22-100 Chelm Woj Lubelskie POLAND Tel.: +48 66111 9222 piotr.laube.atec@neostrada.pl A TEC FOR MOST EFFICIENT MEAL DISTRIBUTION PRODUCT: Splash Box ISSUE DATE: March 2006 ADVANTAGES Optimized homogenous meal distribution Max utilization of meal pipe cross section No increased pressure drop of riser duct Easy installation Long operating time No maintenance, no adjustment work necessary (no dispersion plate inside the cross section of the riser duct) Specially designed vaulted lining or a vaulted iron plate Optimized heat exchange A TEC'S SPECIAL DESIGNED MEAL DISTRIBUTION BOX In order to reach a high heat transfer between gas and raw meal in the riser duct, splash boxes are absolutely necessary The ideal position of the splash box is approx 0.5 – 0.8 m above the cyclone ceiling if the space permits Assures the best possible retention time and hence heat exchange in the riser duct Installed A TEC Splash Box ALTERNATIVE FUEL FIRING IN THE CEMENT INDUSTRY PRODUCT: WASTEPREP® Alternative Fuels ISSUE DATE: March 2006 OUR EXPERTISE Ten Years Hands on Experience in Waste Preparation With members of our current engineering team having been pioneers of waste firing nearly 20 years ago in the Austrian Wietersdorfer & Peggauer cement works A TEC has superior experience in the field of handling, preparation & treatment, storage, dosing & feeding and firing of ALTERNATIVE FUELS in cement plants In addition, A TEC also provides its expertise for handling and treatment of waste substances for other waste valorization and recycling applications apart from firing in cement plants THE PROCESS We offer complete solutions in form of our Plastic Preparation Process (PPP) Tire Preparation Process (TPP) Domestic Waste Preparation (MTP, Mechanical-Thermal Process) Wood Preparation Process (WPP) Animal meal Preparation Process (APP) Waste Oil Preparation Process (OPP) Sewage Sludge Preparation Process (SPP) PREPARATION PLANT FOR TIRES The plant provides following functions: Intermediate storage and conveying of tires Scanning and separation of non-suitable tires Controlled dosing and monitory of tires and rubber pieces ADVANTAGES OF USING ALTERNATIVE FUELS PRODUCT: ALTERNATIVE FUELS ISSUE DATE: March 2006 ADVANTAGES of using alternative fuels TYPICAL ALTERNATIVE FUELS for the cement industry CO2 – reduction (Kyoto target) Saving of natural resources Useful utilization with high efficiency Good ecological balance No additional emissions Decreased clinker costs Safe disposal Economical fuels Waste oil and solvents Contaminated wood and process waste from wood industry Tire and rubber waste Plastic waste Thermal fraction of domestic waste Thermal fraction of industrial waste Animal meal Sewage sludge EXAMPLE OF INSTALLATION PPT PLANT AT GEBRÜDER SEIBEL GERMANY Plant Parameters: Type: Dry mechanical processing Input materials: - Hard plastics from automotive production (waste) - Packaging materials, especially plastic sheets Up to 50% substitution of conventional fuel Capacity: t/h Total power installed: A TEC GmbH Kasernstrasse 16-18 3500 Krems AUSTRIA Tel.: +43 2732 75680 Fax: +43 2732 75680 15 sales@atec-ltd.com www.atec-ltd.com A TEC ASIA SDN BHD 202, Block E, Phileo Damansara I Jalan 16/11 46350 Petaling Jaya, Selangor MALAYSIA Tel.: +60 7955 3166 Fax: +60 7955 3177 sales@atec-asia.com Austria TEC S.A de C.V Mr Jonathan Forinton 11 Poniente No 2702 Dept Colonia La Paz MEXICO tel.: +52 (1) 222 1258681 j.forinton@atec-america.com 750 kW A TEC (Poland) Mr Piotr Laube Ul Swierkowa 22-100 Chelm Woj Lubelskie POLAND Tel.: +48 66111 9222 piotr.laube.atec@neostrada.pl