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English for Biotechnology Trinh Thi Phi Ly INDUSTRIAL ENZYMES What are enzymes? Enzymes are biological catalysts in the form of proteins that catalyze chemical reactions in the cells of living organisms Enzymes speed up the biochemical reactions without being used in the reaction itself About 1300 enzymes were found in human cells ◆ Enzymes don’t make reactions happen ◆ Enzymes don’t get used up, they can be reused ◆ Enzyme can transform ~ 10,000 substrate molecules into product per second What are enzymes? Enzymology is the study of enzymes, their kinetics, structure, and function, as well as their relation to each other Some enzymes help break large molecules into smaller pieces that are more easily absorbed by the body Other enzymes help bind two molecules together to produce a new molecule Enzymes are highly selective catalysts, meaning that each enzyme only speeds up a specific reaction History of industrial enzymes ✔ Fermentation processes for brewing, baking, and the production of alcohol, cheese have been used since prehistoric times ✔ 1833 Payen and Persoz isolated an amylase complex from germinating barley, this product converted starch into sugars ✔ 1926 James Sumner discovered enzymes are a type of protein when identifying urease as a protein after purification and crystallization History of industrial enzymes ✔ 1950 Novozyme launched the first fermented enzyme, a bacterial alpha-amylase ✔ The first commercialized enzyme expressed in a genetically modified organism was a lipase for detergents ✔ Recombinant DNA technology has brought a revolution in the development of new enzymes https://www.transparencymarketresearch.com/enzymes-market.html Enzyme structure ❑ Active site (interactive site): the region of an enzyme where substrate molecules bind and undergo a chemical reaction ❑ The active site consists of amino acid residues that form temporary bonds with the substrate ❑ Substrate: a molecule upon which an enzyme acts Substrate Enzyme-substrate complex Active site Enzyme Enzyme structure ◆ A cofactor is a non-protein chemical compound that is required for the protein's biological activity Cofactors are able to execute chemical reactions that cannot be performed by amino acids ◆ The cofactor can be a metal ion, an organic molecule (coenzyme), or a combination of both Cellulosic ethanol (2 The complex structure of biomass is however more difficult to convert into ethanol than traditional starch substrates Enzymes are vital in the conversion of biomass to ethanol nd generation) Enzymes in food industry • The first saccharification enzyme (glucoamylase) for the food industry • Glucose production switched from acid hydrolysis to enzymatic hydrolysis because of the clear product benefits of greater yields, a higher degree of purity and easier crystallization • In 1973 with the development of immobilized glucose isomerase, which made the industrial production of high fructose syrup feasible Enzyme applications in formula milk • Proteases have been used for more than 50 years to produce infant milk formulas from cow’s milk, converting milk proteins into peptides and free amino acids • Endo- proteases with a preference for degrading peptide bonds between amino acids in the highly hydrophilic regions of a protein molecule are used for producing low-allergenic infant formulas Enzyme applications for brewing • The traditional source of enzymes used for the conversion of cereals into beer is barley malt, but too little enzyme activity is present in the mash, the fermentation process will be too slow; too little alcohol will be produced • As heat-stable amylases are much more stable than malt amylases, simpler liquefaction, shorter process times, increased productivity Enzymes for fruit juice processing • Pectinolytic enzymes are a prerequisite for obtaining clear and stable juices, good yields, and high-quality concentrates • Pectins are composed of galacturonic acid units In the past, it was believed that the application of pectinesterase, polygalacturonase, and pectin lyase was sufficient to decompose pectic substances But, other sugars (e.g., rhamnose, xylose, galactose, arabinose) are incorporated into the pectin molecule • Various other pectinolytic enzymes and hemicellulases are needed https://www.creative-enzymes.com/service/Industrial-Enzyme-Production_380.html Fermentation process Fermentation is a metabolic process that produces chemical changes in organic substrates through the action of enzymes The original definition of fermentation is the anaerobic conversion of sugars to ethanol and carbon dioxide by yeast ❑ Production of cellular biomass ❑ Production of extracellular metabolites Fermentation process Submerged fermentation is a process involving the development of microorganisms in a liquid broth SUBMERGED FERMENTATION Industrial enzyme production ✔ Both fed-batch and continuous fermentation processes are common ✔ In the fed-batch process, sterilized nutrients are added to the fermentor during the growth of the biomass ✔ In the continuous process, sterilized liquid nutrients are fed into the fermentor at the same flow rate as the fermentation broth leaving the system, thereby achieving steady-state production ✔ Temperature, pH, feed rate, oxygen consumption, and carbon dioxide formation are usually measured and carefully controlled to optimize the fermentation process Solid-state fermentation (SSF) SSF is the cultivation process in which microorganisms grow on solid materials without the presence of free liquid Enzyme harvesting ✔ Separate insoluble products centrifugation or microfiltration ✔ As most industrial enzymes are extracellular – secreted by cells into the external environment – they remain in the fermented broth after the biomass has been removed ✔ The enzymes in the remaining broth are then concentrated by evaporation, membrane filtration or crystallization depending on their intended application ✔ If pure enzyme preparations are required, they are usually isolated by chromatography and/or by electrophoresis (microbial cells) by Enzyme formulation ✔ Certain applications require solid enzyme products, so the crude enzyme is processed into a granulate ✔ Other customers prefer liquid formulations because they are easier to handle and dose along with other liquid ingredients ✔ Glucose isomerase used in the starch industry to convert glucose into fructose is immobilized, typically on the surfaces of particles of an inert carrier material held in reaction columns or towers This is done to prolong their working life; such immobilized enzymes may go on working for over a year

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