Nghiên cứu các điều kiện để đảm bảo an toàn vệ sinh thực phẩm tại công ty tnhh chế biến thực phẩm đông đô

DHKTQD L V ThS 7461 TRUING DAI HOC KINH IE QUOC DAN * * daihocktqd * TT THONG TINTHWVIEN PHONG LUAN AN • TU LIEU LE THITHUAN • • NGHIEN CUT CAC DIEU KIEN DE DAM BAO AN TOAN VE• SINH THVC • PHAM TAI • CONG TY TRACH NHIEM • HtfU HAN CHE BIEN THlTC PHAM DONG DO • • 7M 746/ LUAN VAN THAC SY KINH it HA NOI, NAM 2012 TRC'ONG DAI HOC KINH tE QUOC DAN *** LE THI THUAN • A ~ X F r • •? Q NGHIEN CUU CAC DIEU KIEN DE DAM BAO AN TOAN ~ x A « r VE SINH THUC PHAM TAI CONG TY TRACH NHIEM • • » • _ _ X _ _ X • _• _ A A HUU HAN • CHE BIEN THUC • PHAM DONG DO Chuyen nganh: KINH TE DOI NGOAI LUAN VAN THAC SY KINH TE • • Nguffi hu’O’ng dan khoa hoc: GS.TS DO DUC BINH HA NdI, NAM 2012 * * LCH CAM DOAN Toi xin cam doan luan vSn la cong trinh nghien cuu khoa hoc cua rieng toi Cac nghien cuu, phan tich, so lieu neu luan van deu co nguon goc ro rang Tac gia Le Thi Thuan • • MUC LUC • • Leri cam doan Danh muc tir viet tat Danh muc bang, hinh ve, so* r Tom tat luan • van MCI DAU 1 Su can thiet cua vi?c nghien cuu de tai Tong quan de tai nghien cuu Muc dich nghien cuu Doi tuong va pham vi nghien cuu 4.1 Doi tuong nghien cuu 4.2 Pham vi nghien cuu Phuong phap nghien cuu CHUONG - MOT SO VAN DE VE CAC DIEU KIEN DAM BAO AN TOAN VE SINH THCC PHAM DUOC AP DUNG TRONG CHE BIEN THUY SAN O DOANH NGHIEP 1.1 Tam quan cua dam bao an toan ve sinh thuc pham cua san pham che bien 1.1.1 Cac khai niem ve an toan ve sinh thuc pham 1.1.2 Cac tieu chuan quy dinh viec dam bao chat luong an toan ve sinh thuc pham san xuat thuc pham 10 1.1.3 Sir can thiet phai dam bao an toan ve sinh thuc pham 23 1.2 Nhung van de co ban ve dieu kien de dam bao an toan ve sinh thuc pham 24 1.3 Tinh hinh ngo doc thuc pham tren the gidi va o Viet Nam 27 1.4 Kinh nghiem cua cong ty cd phan Acecook Viet Nam dam bao an toan ve sinh thuc pham che bien thuc pham 29 r CHUONG THUC TRANG AP DUNG CAC DIEU KIEN DE DAM BAO AN TOAN VE SINH THUC PHAM TRONG CHE BIEN THUY SAN TAI CONG TY TNHH CHE BIEN THUC PHAM DONG DO 32 2.1 Mot so thong tin chung ve cong ty TNHH che bien thuc pham Dong Do 32 2.2 Thuc trang ve tieu chuan san pham cua doanh nghiep 35 2.3 Thue trang qua trinh ap dung cac dieu kien de dam bao an toan ve sinh there pham tai cong ty 37 2.3.1 There trang moi trubng san xuat va ATVSTP d Nha may san xuat 37 2.3.2 Thue trang nhan thuc, trinh do, ky nang, sue khde cua nguoi lao dong doanh nghiep 41 2.3.3 Thuc trang ve co cau to chuc va thuc hien quan ly chat luqng an toan ve sinh there pham tai doanh nghiep 42 2.3.4 There trang ve trang bi co so vat chat ky thuat - cong nghe san xuat.46 2.3.5 Quan ly nguon nguyen lieu dau vao dam bao ATVSTP 48 2.3.6 Ser dung phu gia san xuat che bien 51 2.3.7 Quan ly khau dong bao bi va dan nhan dam bao an toan ve sinh there pham 52 2.3.8 Quan ly pham san xuat dam bao an toan ve sinh there pham tdi tay nguoi tieu dung 54 2.4 Danh gia viec ap dung cac dieu kien de dam bao ve sinh an toan there pham d cong ty TNHH che bien there pham Dong Do 58 2.4.1 Nhung erei diem chu yeu 58 2.4.2 Mot so ton tai va nguyen nhan 62 CHUONG PHUONG HUONG VA GIAI PHAP HOAN THIEN VIEC AP DILNG CAC DIEU KIEN DE DAM BAO AN TOAN VE SINH THUC PHAM TAI DOANH NGHIEP 66 3.1 Dinh hudng md rong viec ap dung cac dieu kien dam bao an toan ve sinh there pham cua doanh nghiep 66 3.2 Cac giai phap chei yeu nham dam bao viec ap dung cac dieu kien an toan ve sinh there pham tai cong ty TNHH che bien there pham Dong Do 66 3.3 Mot so kien nghi doi vdi nha nude va cac co quan heru quan 77 KET LUAN 85 DANH MVC TAI LIEU THAM KHAO 86 PHU LVC DANH MUC TU' VIET TAT A X ■£■ X TU VIET TAT TIENG ANH rr t viet • Xj Tu tat BRC Nghia day du tieng Anh Nghia day du tieng Viet British RetailerConsortium Tieu chuan toan cau ve an toan thuc pham Hiep hoi ban le Anh quoc CCP Critical control Point Diem kiem soat toi han EC European Community Uy ban cong dong Chau Au EU Europe Union Lien Minh Chau Au FDA Food and Drug Co quan thuc pham va duoc pham My Administration GAP Good Agriculture Practices Nhung tieu chuan nong nghiep tot cho toan cau GMP Good Manufacturing Pratices HACCP Hazard Analysis and Critical Co quan thuc pham va duoc pham My Quy pham thuc hanh san xuat tot Control Points T’’ A A 1 A z r A A IFS International Food Standard Tieu chuan thuc pham quoc te ISO International Organization for To chuc quoc te ve tieu chuan hoa Standardization QC Quality Controler SSOP Sanitation Standard Operating Quy pham ve sinh chuan Nhan vien kiem tra chat luong Procedures TQM Total Quality Management VietGAP Vietnamese Agricultural Practices Quan ly chat luong toan dien Good Thuc hanh san xuat nong nghiep tot > X X X » TV VIET TAT TIENG VIET Nghia day du Tw viet tat atvstp An toan ve sinh thuc pham cbcnv Can bo cong nhan vien ht qlcl He thong quan ly chat luong kcs Kiem tra chat luong san pham QC Nhan vien kiem tra chat luong qlcl Quan ly chat luong TCCS Tieu chuan co so TCN Tieu chuan nganh TCVN Tieu chuan Viet Nam TNHH Trach nhiem huu han DANH MUC BANG BIEU, HINH VE VA SO DO • Bang 1.1 S6 li?u ngo doc thuc pham duoc bao cao u Viet Nam 28 Bang 2.1 Bang quy dinh tieu chuan nguyen li?u kho dau vao tai cong ty TNHH che bien thuc pham Dong Do - Phuong phap cam quan 49 Bang 2.2: Bang quy djnh tieu chuan nguyen li?u dau vao - nguyen li$u tuoi tai cong ty TNHH che bien thuc pham Dong Do 50 Bang 2.3: Tinh hinh chat luung san pham san xuat cua cong ty 61 Hinh 1.1 Moi quan he giua HACCP va cac chuong trinh h6 tru 19 Su 2.1 Quy trinh san xuat san pham che bien cua Cong ty 34 Su 2.2 Quy trinh san xuat san pham su che cua Cong ty 34 Su 2.3 Huung dan ve sinh ca nhan truuc vao xuung 39 Su 2.4 Mo hinh to chtrc QLCL tai doanh nghiep 43 TRUONG DAI HOC KINH TE QUOC DAN *** LETHITHUAN • • NGHIEN CU’U CAC DIEU KIEN DE DAM BAO AN TOAN VE• SINH THtfC • PHAM TAI • CONG TY TRACH NHIEM • HUU HAN CHE BIEN THUC PHAM DONG DO • • Chuyen nganh: KINH TE DOI NGOAI TOM TAT LUAN VAN THAC SY • HA N0I, NAM 2012 Ddnh gia muc nghiem trpng Nhan difn tdc nhan nguy hiem Cong doan (1) Moi nguy Hi£n huu, sinh trudng, song sdt, lay nhiem Ngudn goc, nguyen nhan, kha n£ng song sdt, truyen b^nh Kha nSng xdy ciia moi nguy (2) Muc nghiem trQng^ ciia m6i nguy (3) + VSV gay benh (E.Coli, Coliform, Salmonella) Lay nhiem Lay nhiem * Sinh hoc: + Vi sinh vat gay Phat trien benh (6) K L Mi L L Mi Duoc kiem soat bdng SSOP (SSOP -05) va HD01 K H L Mi - Trong dieu kien cd ndng K Roi rot tir tay, tdc cong nhan san xuat Nhi?t dQ nude ngam cao, tao dieu (5) (4) nhdt eda muc) muc) - Do tac dong co hoc, cdu true mdm nhun, dap vd , dang lien kdt bdn vung ccr thit khong edn, cac nguyen to n^y de dang tiep xuc vdi khong ben ngoai Do la tien to kich thich, xuc tdc cho qua trinh tir oxy hda cua muc Duoc kidm soat bdi SSOP (theo SSOP 01-02 - 03 - 04 - 05 -09) H Tir nudc-nudc da, dung cu tiep xuc true tiep vdi san pham, cong nhan, trung, tudng, tran nen * Hoa hoc: Khong * Vat ly: T6c, mong tay Ngam nuoi Muc gay hai cua moi nguy Bien Cdng phap doan phdng n&y cd ngtra m6i n&o cd Dien gidi cho quyet the duo’c nguy la moi dinh d cpt dp dung de phdng nguy ddng ke ngua moi nguy khong? ddng ke Nhan dien tdc nhan nguy hieni Cong doan (1) Moi nguy Hign huu, sinh truong, song sot, lay nhiem Nguon goc, nguyen nhan, kha ndng song sdt, truyen benh Danh gid muc nghiem Muc dp gay hai cua mdi nguy Kha ndng xay cua mdi nguy Muc nghiem cua moi nguy (3) (2) kign thuan loi cho VSV phat trien + Vi sinh vat gay benh (E.Coli, Lay nhiem Coliform, Salmonella, Vibrio cholera, Vibrio paraheamolyticus) * Hod hoc: - Ham lugng hoa Lay nhiem chat khong cho phep * Vat ly: Nhiem cat san De rao Can xep khav Lay nhiem * Sinh hoc: + VSV gay benh Phat trien (Escherichia Coli, Coliform, Salmonella, Vibrio cholera, Vibrio Bien Cong phap doan phong n&y cd ngua mdi nao co Dien giai cho the dugc quyet nguy la moi dinh o’ cgt dp dung de phong nguy dang ke ngua mdi nguy khdng? dang ke (4) muoi se ire che va tieu diet mot phan so phat trien cua vi sinh vat, lam co thit muc san chac - Va dugc kiem soat bang GMP Dugc kiem soat bang SSOP (theo SSOP 01-02 -03)vaGMP H L Mi Co nguyen lieu muoi M L Mi Dugc kiem soat bang GMP va kiem soat nha cung cap muoi sach Tir dung dich ngam, tir cac dung cu de ngam nguyen lieu L L Mi Dugc kiem soat bdi SSOP (SSOP 03) va hudng dan ve sinh ma so HD-01 Do nhiet bao quan BTP cao, khdng dat yeu cau, thai gian keo dai H Tir nudc da, nudc, cac dung cu thiet bi ngam khong dirge ve sinh sach se L Mi - Trong dieu kien co nong muoi se uc che va tieu diet mot (5) (6) K K K K Nhan difn tac nhan nguy hiem Cong doan (1) Moi nguy Hiyn huu, sinh trudng, song sdt, lay nhiem Muc dy gSy hai ciia mAi nguy Kha ndng xay cua moi nguy (3) (2) paraheamolyticus) + Nhiem VSV gay bynh (E.Coli, Lay nhiem Coliform, Salmonella) * Hoa hyc: Ddu md Lay nhidm * Vat ly: Manh khay xdp, cdc Lay nhidm song dung myc trung bi r^ch, vd vdo sin phAm * Sinh hyc: +VSV gay benh Cap dong Nguon goc, nguyen nhan, kha ndng song sdt, truyen bynh Bi^n Cong phap doan phdng ndy cd ngua moi nho cd Dien giai cho Muc nguy the duyc quyet nghiem la moi dinh o' cyt ap dung tryng de phdng nguy cua mdi nguy dang ke ngua mdi nguy khong? ddng ke £>anh gia muc nghiem tryng (4) phan su phat trien cua vi sinh vat, 1dm co thit myc san chAc - Vd duoc kiem soat bang GMP Duoc kiem soat bang SSOP (theo SSOP 01-02 -03) vaGMP (5) (6) K Tir: nude da, dyng cy tidp xue vdi san pham (khay, sdng, can), cong nhan, edn trung gay benh H L Mi Tir cac thi£t bi nhir can H L Mi Duoc kiem soat bdi SSOP (SSOP 03) va hudng dan ve sinh ma sd HD01 K Tu dung cy chua dung nguyen lieu, BTP M L Mi Duoc kidm soat bang GMP& SSOP (SSOP 03) K H L Mi Duoc kidm soat bang SSOP (SSOP 03, 04) K H L Mi Duoc kiem soat bdi SSOP (SSOP K Lay nhiem Tir: Be mat tiep xue vdi BTP, phdng cAp ddng * Hoa hyc: Khong * Vat ly: Khong Ma bang * Sinh hyc: + Vi khuan gay benh Lay nhidm Tir nudc - nudc da, bd mat tidp xiic vdi san pham, cong nhan Nhan dipn tac nhan nguy hiem Cong dopn Moi nguy Hien huu, sinh truong, sOng sdt, lay nhiem Nguon goc, nguydn nhan, kha nang song sdt, truyen bfnh Muc dp gay hai cua moi nguy Kha nang xay cua moi nguy (2) (1) Bien Cong phap doan phdng ngua cd Dien giai cho nao cd moi Muc dp nguy quyet the dupc nghi@m la m6i dinh d cpt ap dpng trong, cua moi de phong nguy nguy dang ke ngua moi nguy khong? dang ke Hanh gia muc nghiem trpng (3) 01, 05) (4) 02, (5) (6) 03, * Hoa hpc: Khong * Vat ly: Khong * Sinh hpc: Vi khuin gay bpnh Bao g6i - dong thung Bao quan * Hoa hoc: Khong * Vat ly: Khong * Sinh hpc: Khong * Hoa hpc: Khong * Vat ly: Khdng Lay nhiem Tu cac be mSt tiep xuc vdi san pham, cong nhan, tudng, trin, n§n, khong H L Mi Dupc kiem soat bang SSOP (SSOP 03, 05, 07, 08) K Phu luc - Nang luc trang bi trang thiet bi san xuat Noi san xuat Due Thong so ky thuat 1000kg/2h 2004 Chuc nang hoat dpng Cap dong san pham Cap dong san 500kg/h Indonesia pham tSn/ngay Cip ddng san EU pham IQF San xuat da tan/ngay Dan vay mach Cap nuac 10m3/ngay Due lanh cho san xuat Kho chd dong -8 c An 2005 Dai loan -32 c 2 2005 2011 2001 Nhat Viet Nam Viet nam 2004 2003 2004 2011 May quay nhd 2002 16 May lang da pha 2002 17 May xay thit 2001 NSm san So lugng xuat 2004 TT Ten thiet bi Tu dong tiep xuc Tu dong gio 2001 Bang chuyen IQF 2002 May da vay TST 2004 Dan chiller nuac lanh dieu hoa 2003 14 Dan lanh kho chd dong Dan lanh kho tru dong May han mieng PE May han mieng PE2 May hut chan khong May hut chan khong May quay tang May quay tang Tu dong tiep xuc 15 10 11 12 13 Viet Nam Viet Nam Viet Nam Viet Nam Viet Nam Viet Nam Kho tru dong Han mieng tui Han mieng tui Hut chan khong Hut chan khong 150kg/lan 120kg/me Cap dong san pham Quay ca 500kg/h Lang da ca 100kg/h Xay thit 700kg/h Phu luc - Chung nhan tieu chuan san pham cua nha cung cap Phu luc - BM 19-01 - Biiu mdu gidm sdt cong doan tiep nhan nguyen li|u Phu luc - Phieu ghi nhan san pham moi ‘ C6n% ty TNimchebicn thtrcpltarnDdti^Dd_ ‘— phieu ghi NHAN san ph Am m6i ISO 9001:2008 - UM-22.01 I Ten san pham: J ^Cdm q'uTbS ngoai: vS mau sSc, hinh dang, kich thuac, bao g6i F b r STT 2.2 - Thong so ky thuut Ten chi tieu Mau s3c Hinh dang, kich tlurcrc Bao goi Cam quan ben trong: mui, vi Qni trinh sx dir kien: - Nguyen lieu chinh: - Qui trinh dir kien: • •• Cach surdung cun san pham: Dong Do, .thang nam Ky ten IHMHH Phu luc 10 - Quy trinh 08 - san xuat san pham Trdch nhifm Npidlung Nguoi dupe phan cong Nhap ngiuyen lieu Bieu mau dinh kem BM-08-01 BM-08-02 f Can bp chuyen chach Kienn tra Sd theo doi Cong nhan phan xudng 1F Lam sach hoan toan BM-08-05 f Bo phan phu trach cong doan lam lanh Bp phan php trdch cong doan lam lanh Cap dong BM-08-05 r Kho baio quan BM-08-05 'I f Cong nhan phan xudng cat Tiep nhan nha may Trung Tam KD Trung Tam KD Ghi so/ Mo phieu I > Phieu YC xu ly khifiu nai KH BM- 12-01 BM- 12-02 Chuyen cac don vi lien quan Truong ban ISO va cac bo phan Xem xet, phan tich N./nhan lien quan Cac don vi bo phan co lien BM - 12-02 De bien phap va trach nhiem xu ly quan - - Trung tarn kinh doanh Trung tarn kinh doanh t Thuc hien va theo doi ♦ — Luu ho so Phi6u YC xir ly khieu nai KH BM - 12-02 Phu luc 12 - Ban cong bo tieu chuan co so1 vdi san pham san xuat CQNG HOA XA HQI CHU NGHIA VIET NAM Doc lap -Tw do- Hanh phuc BAN CONG BO TIEU CHUAN CHAT LU0NG THUC PHAM SO: 12/TCCS TEN SAN PHAM: Ml/C TUOl LAM SACH DOANH NGHIEP : CONG TY TNHH CHE BIEN THUC PHAM DONG DO NHAN HIEU : DOI DUA VANG Try so : So 18, Moi, Trau Quy, Gia Lam, Ha Noi Nha may che bien : Dong My, Thanh Tri, Ha Noi Di?n thoai : 043.682.4841/42 Email : Info@doiduavang.com.vn Fax: 043.682.4840 CONG BO Tieu chuan co so 12/ TCCS Ap dyng cho san pham MUC TUOl LAM SACH Dang ky kinh doanh so 0101184226 Xuat su Cong ty TNHH che bien thuc pham Dong Do Viet Nam Chung toi xin cam ket san xuat, kinh doanh san pham thuc pham theo dung tieu chuan co so da cong bo tren day va chiu hoan toan trach nhiem trudc nguoi tieu dung va co quan quan ly Nha nudc ve nhung vi pham doi vdi nhung tieu chuan chat luong da cong bo Ha Noi, thang nam 2011 TONG GIAM DOC DOANH NGHIEP Nguyen Quang Dung Sa KH & DT TP Ha Noi Phong Dang Ky Kinh Doanh Cong ty TNHH che bien thuc pham Dong Do Tieu chuan co sa Ten san pham MV'C TU’O’I LAM SACH So: 12/TCCS Co hi^u luc: Tu 15/ 05 /2011 Tieu chuan ap dung cho san pham: Mt/G TU’O'I LAM SACH I Yeu ecu ky thuut: Cac chi tiUu cam quan: Trang thai san pham: San pham muc tuoi da qua so che, bao quan dong lanh Mau sic: Mau sic tu nhien Mui vj: Khong uon oi, mui dac trung Chi tiUu hda ly Ten ch i ti Uu - H/l Protid - H/l NH3 - Phan ung H2S - Pham mau - H/l: Natri (Kali) Sorbat Natri(Kali) Benzoat - H/l am r Don vi tinh g% mg/ lOOg Dinh tinh / Muc chat luong dang ky >5