308-01B-1 Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 308-01B-1 SECTION 308-01B Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE REMOVAL AND INSTALLATION Clutch Disc and Pressure Plate Pilot Bearing — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 308-01B-2 308-01B-5 308-01B-2 Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 308-01B-2 REMOVAL AND INSTALLATION Clutch Disc and Pressure Plate Special Tool(s) 303-254 Locking Tool, Flywheel 308-204 Aligner, Clutch Disc Removal NOTE: Removal steps in this procedure may contain installation details 2011.50 Ranger G1361874en 308-01B-3 Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 308-01B-3 REMOVAL AND INSTALLATION Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) CAUTION: Loosen the clutch pressure plate retaining bolts by two turns at a time in the sequence shown Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Transmission - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD (308-03 Manual Transmission - Vehicles With: 6-Speed Manual Transmission - MT82, Removal) Refer to: Transmission - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD (308-03 Manual Transmission - Vehicles With: 6-Speed Manual Transmission - MT82, Removal) Special Tool(s): 303-254 Installation Using the special tool, centralize the clutch disc on the pressure plate Special Tool(s): 308-204 NOTE: Check the pilot bearing for damage If damaged, install a new pilot bearing NOTE: Do not apply grease to a newly installed pilot bearing Refer to: Pilot Bearing - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 2011.50 Ranger G1361874en 308-01B-4 Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 308-01B-4 REMOVAL AND INSTALLATION (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma (308-01 Clutch Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation) Remove the Special Tool(s): 308-204 NOTE: Hand tighten the bolts at this stage Special Tool(s): 308-204 Remove the Special Tool(s): 303-254 CAUTION: Tighten the clutch pressure plate retaining bolts in the sequence shown to the specified torque Special Tool(s): 308-204 Torque: 30 Nm Refer to: Transmission - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 2WD (308-03 Manual Transmission - Vehicles With: 6-Speed Manual Transmission - MT82, Installation) Refer to: Transmission - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, 4WD (308-03 Manual Transmission - Vehicles With: 6-Speed Manual Transmission - MT82, Installation) 2011.50 Ranger G1361874en 308-01B-5 Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 308-01B-5 REMOVAL AND INSTALLATION Pilot Bearing — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma Special Tool(s) 205-311 Remover, Bearing/Gear 303-090 Installer, Crankshaft Pilot Bearing 303-1365 Remover, Crankshaft Pilot Bearing Removal NOTE: Removal steps in this procedure may contain installation details 2011.50 Ranger G1362436en 308-01B-6 Clutch — Vehicles With: 6-Speed Manual Transmission - MT82 308-01B-6 REMOVAL AND INSTALLATION Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 6-Speed Manual Transmission - MT82, Removal and Installation) Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation) Special Tool(s): 205-311, 303-1365 Installation Special Tool(s): 303-090 Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 6-Speed Manual Transmission - MT82, Removal and Installation) Refer to: Clutch Disc and Pressure Plate (308-01 Clutch - Vehicles With: 5-Speed Manual Transmission - MT75, Removal and Installation) 2011.50 Ranger G1362436en