full book stronger togetherwww toyota forklifts eu 7572514 LPE200, LPE220, LPE250 © TMHE T Code(s) 1010 List of models Date Publication number Amendments 2014. tài liệu xe từ hãng Toyota xuất bản 2014.
7572514 LPE200, LPE220, LPE250 www.toyota-forklifts.eu stronger together Date Publication number Amendments 2014-08-11 7572514 Completely new issue List of models: Model LPE200,220,250 © TMHE T-Code 1010 Valid from serial number 6304531- T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- Table of contents General introduction 2–1 2.1 How to use this manual 2–1 2.2 Warning levels and symbols 2–2 2.3 Pictograms 2–3 General safety rules 3–1 3.1 Work safety 3–1 3.2 Electrical systems 3–3 3.3 Safe lifting 3–4 3.4 Truck modifications 3–5 Operation and connection sequences 4–1 4.1 Battery is connected 4–2 4.2 Login via keypad 4–2 4.3 Login via “ID key” option 4–2 4.4 Tiller arm lowered for driving 4–3 4.5 Driving in fork direction 4–3 4.6 Driving in the drive wheel direction 4–3 4.7 Neutral position braking 4–4 4.8 Reverse braking 4–4 4.9 Mechanical braking 4–4 4.10 Emergency reversal 4–5 4.11 Fork lifting 4–5 4.12 Fork lowering 4–5 Parameters 5–1 5.1 General parameters 5–1 5.1.1 Show/change parameters 5–1 5.2 Operator parameters 5–2 5.2.1 Overview 5–2 5.2.2 Connection to logged-in operator 5–3 5.3 General service parameters 5–6 5.3.1 Overview 5–6 5.3.2 Description 5–7 5.4 Service parameters, travel functions 5–15 5.4.1 Overview 5–15 5.4.2 Description 5–16 5.5 Service parameters, hydraulic functions 5–20 5.5.1 Description 5–21 5.6 Factory parameters 5–24 5.6.1 Overview 5–24 5.6.2 Description 5–25 5.7 Calibration parameters 5–51 5.7.1 Overview 5–51 5.8 Calibration 5–54 5.8.1 Steering angle calibration “1” 5–54 5.8.2 Hydraulic calibration “2” 5–55 5.8.3 Calibration of weight measuring "3" 5–56 5.8.4 Calibration of overload "4" 5–57 5.8.5 Calibration of tilt angle "5" 5–58 5.8.6 Calibration of weight measuring "6" 5–59 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- Installation and commissioning 6–1 6.1 Transporting the truck 6–1 6.2 Transporting the mast 6–1 6.3 Lifting the truck 6–2 6.3.1 Lift using an eye bolt 6–2 6.3.2 Lift using a jack 6–2 6.4 Battery installation 6–3 6.4.1 Safety when handling batteries 6–3 6.4.2 Installing the battery 6–4 6.5 Managing PIN codes 6–5 6.5.1 General 6–5 6.5.2 PIN code for resetting after a collision 6–5 6.5.3 Programming PIN codes 6–6 6.5.4 PIN code defaults 6–8 6.6 Setting parameters 6–9 6.6.1 Setting collision sensor parameters (option) 6–9 6.6.2 Setting battery parameters 6–9 6.7 Function check 6–10 Maintenance 7–1 7.1 Introduction 7–1 7.2 Maintenance instructions 7–1 7.2.1 Cleaning and washing 7–1 7.2.2 High-pressure washers 7–1 7.2.3 Degreasing agents 7–1 7.2.4 Cleaning the exterior 7–2 7.2.5 Cleaning the chain 7–2 7.2.6 Cleaning the motor compartment 7–2 7.2.7 Electric components 7–2 7.3 Oil and grease specification 7–3 7.4 Symbols 7–4 7.5 Periodic maintenance 7–5 Troubleshooting 8–1 8.1 Towing a defective truck 8–1 8.2 Auxiliary functions 8–2 8.2.1 Emergency driving mode 8–2 8.3 Error code history 8–3 8.3.1 Extended error log 8–4 8.4 Error code system 8–5 8.5 Error codes 8–6 8.6 Service information 8–77 8.7 Digital input/output status 8–79 8.7.1 Test mode “9” – 8–79 8.7.2 Test mode “12” – Expansion unit SEU (option) 8–80 8.8 Built-in test function for the tiller arm 8–81 8.8.1 Display test 8–81 8.8.2 Speed control 8–81 8.8.3 Safety reversing 8–81 8.8.4 Controls for lifting/lowering 8–81 8.8.5 Sensilift 8–82 8.8.6 Keypad 8–82 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- Chassis C0000 9–1 9.0.1 Overview 9–1 9.1 Hoods, covers C0340 9–2 9.1.1 Overview 9–2 9.1.2 Replacing the service cover 9–3 9.1.3 Replacing the side cover 9–4 9.1.4 Replacing the cover (without gate) 9–5 9.1.5 Replacing the gate cover 9–6 9.1.6 Replacing the emblem cover 9–7 9.1.7 Replacing the upper cover 9–8 9.1.8 Replacing the steering adapter cover 9–9 9.2 Fork frame C0380 9–10 9.2.1 Overview fork frame 9–10 9.2.2 Replacing the fork carriage 9–11 9.2.3 Checking the fork carriage 9–14 9.2.4 Replacing the torsion tube-linkage-wheel fork 9–15 9.2.5 Checking the torsion tube-linkage-wheel fork 9–20 9.3 Battery compartment parts C0390 9–21 9.3.1 Battery lock, fixed 9–21 9.3.2 Battery lock, quick 9–22 9.4 Drive unit suspension C0450 9–23 9.4.1 Overview 9–23 9.4.2 Overview, 9–25 9.4.3 Replacing the drive unit suspension 9–28 9.4.4 Relieving spring force using the special tool 9–36 9.4.5 Tensioning spring force using the special tool 9–37 9.4.6 Replacing the initial pressure spring 9–38 9.4.7 Replacing the PowerTrak spring 9–39 9.4.8 Replacing the PowerTrak cylinder 9–40 9.5 Platform including fixing points C0560 9–41 9.5.1 Overview, Standard and Cold store 9–41 9.5.2 Overview, platform with fixed side guard 9–42 9.5.3 Overview, platform 9–43 9.5.4 Replacing the platform 9–44 9.5.5 Replacing a platform with fixed side guard 9–48 9.5.6 Replacing the gas spring 9–49 9.5.7 Checking the gas spring 9–51 9.5.8 Replacing the spring 9–52 9.5.9 Adjusting platform suspension 9–53 9.5.10 Replacing the platform inductive position sensor 9–54 9.5.11 Checking the position sensor (B120) 9–56 9.5.12 Adjusting the presence sensor 9–56 9.6 Operator protection C0840 9–57 9.6.1 Gate 9–57 9.6.2 Replacing the gate 9–58 9.6.3 Replacing the gate damper 9–60 9.6.4 Replacing the pad 9–61 9.6.5 Replacing the gate bar 9–63 9.6.6 Checking the gate bar 9–63 9.6.7 Replacing the upper inductive position sensor 9–64 9.6.8 Checking the upper inductive position sensor B122 9–64 9.6.9 Replacing the lower inductive position sensor 9–65 9.6.10 Checking the lower inductive position sensor B121 9–65 9.6.11 Fixed side guard 9–66 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 9.6.12 Overview 9–66 9.6.13 Replacing the fixed side guard 9–67 9.6.14 Photo cells, fixed side guard 9–69 9.6.15 Back guard 9–70 9.6.16 Overview 9–70 9.6.17 Replacing the back guard 9–70 9.7 Signs, warnings, labels C0850 9–72 10 Motors C1000 10–1 10.1 Electric pump motor C1710 10–1 10.1.1 Overview 10–1 10.1.2 Replacing the pump motor 10–3 10.1.3 Replacing the carbon brushes 10–5 10.2 Steering motor C1730 10–7 10.2.1 Overview 10–7 10.2.2 Replacing the steering motor 10–9 10.3 Fans 10–10 10.3.1 Motor control fans 10–10 10.3.2 Overview 10–10 10.3.3 Replacing the motor control fans 10–11 10.4 Drive motor 10–12 10.4.1 Tightening torques – Drive motor 10–12 10.5 1.8, 2.5 kW 10–13 10.5.1 Overview 10–13 10.5.2 Connecting wiring harness 1.8 - 2.5 kW 10–14 10.5.3 Replacing the drive motor 1.8, 2.5 kW 10–15 10.6 2.8 KW 10–17 10.6.1 Overview 10–17 10.6.2 Connecting wiring harness, 2.8 kW 10–18 10.6.3 Replacing the motor 2.8 kW 10–19 10.6.4 Replacing the temperature sensor 10–21 10.6.5 Replacing the speed sensor 10–22 10.6.6 Replacing the speed sensor toothed wheel 10–24 10.6.7 Cleaning 10–25 11 Transmission/Drive gear C2000 11–1 11.1 Description 11–1 11.2 Gears 11–2 11.2.1 Small gear 11–2 11.2.2 Overview 11–2 11.2.3 Large gear 11–3 11.2.4 Overview 11–3 11.3 Replacing the drive gear 11–4 11.4 Oil check and oil change, large gear 11–7 11.4.1 Draining oil 11–7 11.4.2 Checking/refilling oil 11–8 11.4.3 Replacing the steering bearing 11–9 11.5 Oil check and oil change, small gear 11–10 11.5.1 Draining oil 11–10 11.5.2 Checking/refilling oil 11–11 11.5.3 Replacing the steering bearing 11–12 11.5.4 Replacing studs 11–13 11.6 Replacing the wheel hub seal 11–14 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 12 Brake system/Wheels C3000 12–1 12.1 Brake system C3100 12–1 12.1.1 Description 12–1 12.2 Parking brake - C3370 12–2 12.2.1 Overview 12–2 12.2.2 Checking the parking brake gap (adjustable brakes only) 12–3 12.2.3 Checking the parking brake gap (only for the small brake 21Nm in standard configuration) 12–3 12.2.4 Adjustment of the parking brake gap 12–4 12.2.5 Emergency parking brake release 12–4 12.2.6 Replacing the parking brake 12–5 12.2.7 Checking the parking brake 12–6 12.2.8 Replacing the friction disc 12–7 12.2.9 Replacing the brake hub 12–9 12.2.10 Cleaning the parking brake 12–10 12.3 Drive wheel 12–11 12.3.1 Replacing the drive wheel 12–12 12.4 Castor wheel 12–14 12.4.1 Replacing the castor wheel assembly 12–15 12.4.2 Checking the castor wheels 12–16 12.4.3 Replacing the castor wheel (single) 12–16 12.4.4 Replacing the castor wheel (twin wheel) 12–18 12.5 Fork wheels 12–20 12.5.1 Replacing single wheels 12–21 12.5.2 Replacing the bogie wheel 12–23 12.5.3 Replacing the wheel fork bushing 12–25 12.6 Wheel wear 12–26 13 Steering system C4000 13–1 13.1 Steering arm C4110 13–1 13.1.1 Overview 13–1 13.1.2 Replacing the handle to the tiller arm 13–2 13.1.3 Replacing the logic card 13–5 13.1.4 Checking the handle 13–9 13.1.5 Update the software 13–9 13.1.6 Replacing the signal button/switch 13–10 13.1.7 Replacement of lift/lower button 13–10 13.1.8 Replacing the button 13–11 13.1.9 Changing the position of the controls - support arm lift/fork lift 13–12 13.1.10 Replacing the safety reversal switch 13–13 13.2 Steering arm C4110 13–15 13.2.1 Overview steering arm manual steering 13–15 13.2.2 Overview steering arm power steering 13–16 13.2.3 Overview steering arm ergo version 13–17 13.2.4 Replacing the steering yoke (manual and power steering) 13–18 13.2.5 Replacing the steering yoke (ergo version) 13–20 13.2.6 Replacing the steering yoke (manual and power steering) 13–21 13.2.7 Replacing the safety switch (manual and power steering) 13–24 13.2.8 Replacing the safety switch (ergo version) 13–26 13.2.9 Height adjustment of the steering adapter 13–27 13.2.10 Fixed steering adapter 13–28 13.2.11 Replacing the gas strut - height adjustment 13–29 13.2.12 Replacing the lock - height adjustment 13–31 13.2.13 Checking the lock - height adjustment 13–32 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 13.2.14 Replacing the steering adapter (fixed) 13–32 13.2.15 Replacing the steering adapter (adjustable) 13–34 13.2.16 Replacing the steering bearings - mechanical steering 13–36 13.2.17 Replacing the steering bearings - power steering 13–38 13.3 Mechanical steering 13–40 13.3.1 Overview 13–40 13.3.2 Replacing the steering angle sensor 13–41 13.4 Power steering 13–43 13.4.1 Safety 13–43 13.4.2 Overview 13–43 13.5 Steering angle sensor C4350 13–44 13.5.1 Replacing the steering angle sensor servo unit 13–45 13.5.2 Replacing the steering damper 13–46 13.5.3 Calibrating the steering damper/reference sensor 13–47 14 Electrical system C5000 14–1 14.1 General 14–1 14.1.1 Truck firmware applications 14–1 14.2 Menus 14–2 14.2.1 Menu navigation 14–2 14.2.2 Menu information 14–4 14.2.3 Show hour meter values 14–4 14.2.4 Show error codes 14–4 14.2.5 Show part numbers for software/hardware 14–5 14.2.6 Built-in test ICH 14–5 14.2.7 Show collisions 14–5 14.2.8 Show/change parameters 14–5 14.2.9 Emergency driving mode 14–6 14.2.10 Calibration 14–6 14.2.11 Show/change PIN code 14–6 14.2.12 Service mode 14–6 14.3 Battery C5110 14–7 14.3.1 Battery replacement 14–7 14.3.2 Charging the battery 14–9 14.4 Li-ion battery (Hoppecke) 14–11 14.4.1 Resetting/restarting the battery 14–11 14.5 Inspecting the battery 14–11 14.6 Electric panel 14–12 14.6.1 Overview 14–12 14.7 Transistor panel (ACT) 14–13 14.7.1 General 14–13 14.7.2 Replacing the transistor panel 14–14 14.7.3 Replacing the pump contactor 14–15 14.7.4 Replacing the main contactor 14–17 14.8 Horn C5160 14–21 14.8.1 Horn [P4] 14–21 14.9 Control system 14–22 14.9.1 Direction selector/speed regulator 14–22 14.9.2 Safety reversing 14–22 14.9.3 Battery indicator 14–22 14.9.4 Hour counter 14–22 14.9.5 Lifting and lowering control 14–23 14.9.6 Signal buttons 14–23 14.9.7 Option buttons 14–23 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 14.9.8 Display 14–24 14.9.9 Keypad/ID unit 14–25 14.9.10 Weighing system 14–25 14.9.11 Pressure equalization 14–25 14.9.12 Logic card (A5) 14–26 14.10 Work function harness/fuse 14–27 14.10.1 Fuse panel overview 14–27 14.11 Sending units and sensors C5800 14–29 14.11.1 Inductive sensors 14–29 14.11.2 Position sensor 14–29 14.11.3 Steering reference sensor 14–30 14.11.4 Pressure sensor 14–31 14.11.5 Pulse transducer 14–31 14.12 Safety sensor 14–32 14.12.1 Emergency switch off [S21] 14–32 14.12.2 Photocell 14–32 15 Hydraulic system C6000 15–1 15.1 General 15–1 15.2 Hydraulic hygiene 15–1 15.2.1 Washing 15–1 15.2.2 Packaging 15–2 15.2.3 Handling 15–2 15.2.4 Storage 15–2 15.2.5 Work procedures 15–2 15.3 Hydraulic system 15–3 15.3.1 Overview 15–3 15.3.2 Hydraulic unit 15–4 15.3.3 Tightening torques for hydraulic unit 15–5 15.3.4 Replacing the hydraulic unit 15–6 15.3.5 Tank 15–8 15.3.6 Changing oil 15–9 15.3.7 Replacing the tank 15–10 15.3.8 Valve unit 15–11 15.3.9 Hydraulic pump 15–12 15.3.10 Replacing the hydraulic pump 15–13 15.3.11 Replacing the return filter 15–14 15.3.12 Replacing the valve coil 15–15 15.3.13 Replacing the flow control valve 15–16 15.3.14 Pressure limitation 15–17 15.3.15 Replacing the pressure limiting valve 15–17 15.3.16 Adjusting pressure limitation 15–18 15.3.17 Replacing the pressure sensor 15–19 15.3.18 Lift cylinder 15–20 15.3.19 Replacing the lift cylinders 15–21 15.4 Hydraulic connections 15–23 15.4.1 Quick change connector 15–23 16 Mast C7000 16–1 17 Peripherals C8000 17–1 18 Options/Extra equipment C9000 18–1 18.1 Overview 18–1 18.2 Spider expansion unit 18–2 18.3 I_Site, previously T.W.I.S 18–3 © TMHE 1– T Code(s): 1010 Repair manual: Table of contents Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 18.4 DC/DC converter 18–4 18.5 Collision sensor 18–4 18.6 Integrated battery charger C5170 18–5 18.6.1 Overview 18–5 18.6.2 Description 18–5 18.6.3 Connecting the battery charger 18–6 18.7 E-bar 18–7 18.7.1 Overview 18–7 18.7.2 E-bar accessories 18–8 18.7.3 Fire extinguisher 18–9 19 Instructions for disposal 19–1 19.1 General 19–1 19.2 Marking of plastics 19–1 19.2.1 General marking of products and packaging 19–1 19.2.2 Marking according to the manufacturer’s standards 19–2 19.3 Pressure vessels 19–3 19.3.1 Gas struts 19–3 19.4 Sorting categories 19–4 20 Electrical components and electrical diagram 20–1 20.1 Electric components 20–1 20.2 Component location 20–3 20.3 Electrical wiring diagrams 20–18 20.3.1 List of symbols 20–18 20.3.2 Wiring diagram LPE overview - std platform 20–19 20.3.3 Wiring diagram LPE overview - fixed platform 20–20 20.3.4 Wiring diagram LPE overview - accessories 20–21 20.3.5 Wiring diagram 20–22 21 Hydraulics schematics 21–1 21.1 Component list 21–1 21.2 Component location 21–2 21.2.1 Valve unit 21–5 21.3 Hydraulics schematics 21–6 21.3.1 LPE200, 220, 250 21–6 22 Tools 22–1 22.1 AMP contacts 22–1 22.2 MQS contacts 22–2 22.3 CPC contacts 22–4 22.4 Other tools 22–5 23 Service data and grease specifications 23–1 23.1 General tightening torques 23–1 23.2 Oil and grease specification 23–2 24 Technical data 24–1 24.1 Basic data 24–1 © TMHE 1– T Code(s): 1010 Repair manual: Tools Model(s): LPE200, LPE220, LPE250 Publication number:7572514 Date: 2014-08-11 Applies from serial number: 6304531- 22.3 CPC contacts Tool © TMHE Number Usage 1=213336 (CPC) 2=213338 (CPC) Crimping tool (sleeves only) 183593 Pin/sleeve removal tool 22 – T Code(s): 1010 Repair manual: Tools Model(s): LPE200, LPE220, LPE250 Publication number:7572514 Date: 2014-08-11 Applies from serial number: 6304531- 22.4 Other tools Tool Usage 7516708 Service instrument (CAN) 1=7521083 2=163793 Service instrument (CASTOR USB) for programming 219730 Hydraulic pressure gauge 1/4" — 254526 3/8" — 254527 1/2" — 254528 Plugs (male part) for valves with WEO type quick change connector © TMHE 22 – T Code(s): 1010 Repair manual: Tools Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Tool Applies from serial number: 6304531- Usage 1/4" — 254529 3/8" — 254530 1/2" — 254531 Plugs (female part) for hydraulic hoses with WEO type quick change connector 7541426 Eye bolt M20 LT class 8, lifting capacity of max tonnes 651154 Support block 651279 Motor suspension mounting tool, including half moons (V08-18302 + V08-18255) — End of section — © TMHE 22 – T Code(s): 1010 Repair manual: Service data and grease specifications Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 23 Service data and grease specifications 23.1 General tightening torques Millimetre threads M3 to M24 The following applies in the case of good conditions, e.g steel against steel Galvanised, not oiled screws Untreated, oiled screws Strength class: 8.8 10.9 12.9 1.1 1.6 2.0 2.8 3.8 4.7 5.5 7.7 9.3 9.5 13 16 23 32 45 62 78 Dimension Strength class: 8.8 10.9 12.9 M3 1.2 1.7 2.1 M4 2.9 4.0 4.9 M5 5.7 8.1 9.7 M6 9.8 14 17 38 M8 24 33 40 76 M10 47 65 79 109 130 M12 81 114 136 123 174 208 M14 128 181 217 189 266 320 M16 197 277 333 370 519 623 M20 385 541 649 638 898 1075 M24 665 935 1120 Tightening torque ‘T’ (Nm) NOTE: Experience has shown that if the torque wrench is adjusted to the values for untreated screws, the correct torque value for galvanised screws will also be obtained Do not tighten more than the values indicated in the table, otherwise the screws can be destroyed © TMHE 23 – T Code(s): 1010 Repair manual: Service data and grease specifications Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- 23.2 Oil and grease specification Specification Lubricant type > -15°C < -15°C S213366 Q8 Rubens WB S213366 Q8 Rubens WB A Grease C Transmission oil D Grease See table below See table below E Grease Grafloscon A-G1 (Klüber) Grafloscon A-G1 (Klüber) Synthetic base hypoid oil SAE 75W-90 Class API-GL5 Usage Bearings and bushings Gears Chains Gear ring F Grease Gletmo 805 Gletmo 805 F Grease Rembrandt EP2 Rembrandt EP2 Beams, flanges G Grease Staburags NBU 8EP Staburags NBU 8EP Steering bearing Pos Ambient temperature Viscosity class Beams, rib Usage C-40 C ISO VG 32 ISO 6743-4 category HM DIN 51524 part = HLP Hydraulic system B -35°C-40°C ISO VG 27.5 ISO 6743-4 category HV DIN 51524 part = HVLP Hydraulic system Pos Ambient temperature Viscosity class D > -40°C < -30°C VG 15 Klüberoil 4UH 1-15, Klüber Lubrication D > -30°C < +5°C VG 68 Klüberoil 4UH 1-68N, Klüber Lubrication Anticorit LBO 160 TT, Fuchs DEA D > +5°C < +45°C VG 150 Klüberoil 4UH 1-150N, Klüber Lubrication Anticorit LBO 160, Fuchs DEA Rexoil, Rexnord Kette D > +45°C < +80°C VG 220 Klüberoil 4UH 1-220N, Klüber Lubrication B ° ° Recommended products* * Equivalent products from another manufacturer may be used — End of section — © TMHE 23 – T Code(s): 1010 Repair manual: Technical data Model(s): LPE200, LPE220, LPE250 Publication number:7572514 Date: 2014-08-11 Applies from serial number: 6304531- 24 Technical data 24.1 Basic data Wheels Weight Identification Specifications LPE220 LPE250 Manufacturer BT BT BT BT BT BT 1.2 Model LPE200 LPE200 LPE200 LPE220 LPE220 LPE250 1.3 Drive unit Electric Electric Electric Electric Electric Electric 1.4 Driving mode 1.5 Lifting capacity/rated load Q kg 2000 2000 2000 2200 2200 2500 1.6 Centre of balance distance c mm 600 600 600 600 600 600 1.7 Load centre distance, centre support arm wheel to fork back, fork lifting/lowering x mm 913/957* 913/957* 913/957* 913/957* 913/957* 913/957* 1.8 Wheel base, forks lifted/lowered y mm 1362/1406* 1362/1406* 1362/1406* 1410/1454* 1410/1454* 1410/1454* 2.1 Weight with battery kg 718 718 718 826 826 826 2.2 Axle load, with load, drive/caster/fork wheels kg 466/585/4667 466/585/4667 466/585/4667 679/834/1513 679/834/1513 641/911/1774 2.3 Axle load, without load, drive/caster/fork wheels kg 284/294/140 284/294/140 284/294/140 289/311/126 289/311/126 389/311/126 Standing/walking 3.1 Drive/caster/fork wheels 3.2 Wheel size, front mm Ø230x70 Ø230x70 Ø250x75 Ø230x70 Ø250x75 Ø250x75 3.3 Wheel size, rear mm Ø85x95 Ø85x95 Ø85x95 Ø85x95 Ø85x95 Ø85x95 3.4 Further wheels (dimensions) mm Ø125x50* Ø125x50* Ø125x50* Ø125x50* Ø125x50* Ø150x54* 3.5 Wheels, number front/rear (x=drive wheels) 1x+2/2 or 1x+2/2 or 1x+2/2 or 1x+2/2 or 1x+2/2 or 1x+2/2 or 3.6 Track width, front b10 mm 500 500 500 500 500 500 3.7 Track width, rear b11 mm 370 370 370 370 370 370 4.4 Lift h3 mm 1201) 1201) 1201) 1201) 1201) 1201) Lifting height h23 mm 2051) 2051) 2051) 2051) 2051) 2051) 4.8 Platform height h7 mm 190 190 190 190 190 190 4.9 Tiller arm height in driving position, min/ max h14 mm 1100/1413 1100/1413 1100/1413 1100/1413 1100/1413 1100/1413 Manual control h14 mm 1201/1413 1201/1413 1201/1413 1201/1413 1201/1413 1201/1413 h14 mm 1101/1313 1101/1313 1101/1313 1101/1313 1101/1313 1101/1313 Power steering, highest position Power steering, lowest position Dimensions LPE200 1.1 Vulkollan®*/Vulkollan®/Vulkollan® 4.15 Height, lowered forks h13 mm 85 85 85 85 85 85 4.19 Total length l1 mm 1816* 1816* 1816* 1864* 1864* 1864* 4.20 Length to fork back l2 mm 666* 666* 666* 714* 714* 714* 4.21 Overall width b1 mm 730 730 730 730 730 730 4.22 Fork dimensions s/e/ l mm 78/180/1150* 78/180/1150* 78/180/1150* 78/180/1150* 78/180/1150* 78/180/1150* 4.25 Width over fork b5 mm 550* 550* 550* 550* 550* 550* 4.32 Ground clearance, wheelbase centre m1 mm 30 30 30 30 30 30 4.33 Path requirements for pallet size 1000*1200, long-side handling Ast mm 2430* 2430* 2430* 2477* 2477* 2477* 4.34 Path requirements for pallet size 800*1200, short-side handling Ast mm 2277* 2277* 2277* 2324* 2324* 2324* 4.35 Turning radius Wa mm 1585* 1585* 1585* 1632* 1632* 1632* © TMHE 24 – T Code(s): 1010 Repair manual: Technical data Model(s): LPE200, LPE220, LPE250 Publication number:7572514 Date: 2014-08-11 Specifications Electric motor Performance 5.1 Applies from serial number: 6304531- LPE200 LPE220 LPE250 Speed with/without load Manual control km/h 6.0/6.0 8.0/8.0 8.0/10.0 7.5/8.0 7.5/10.0 7.0/12.5 Power steering km/h 6.0/6.0 8.0/8.0 9.0/10.0 8.0/8.0 9.0/10.0 11.0/12.5 5.2 Lift speed with/without load m/s 0.05/0.08 0.05/0.08 0.05/0.08 0.05/0.07 0.05/0.07 0.05/0.07 5.3 Lowering speed with/without load m/s 0.11/0.09 0.11/0.09 0.11/0.09 0.11/0.08 0.11/0.08 0.09/0.09 5.8 Max gradient capability, with/without load % 8/18 8/18 8/18 8/18 8/18 8/18 s 5.7 5.7 5.7 5.0 5.0 4.7 5.9 Acceleration time (over 10 m) 5.10 Travel brake 6.1 Drive motor S2 @ 60 kW 1.8 2.5 2.5 2.5 2.5 2.8 6.2 Lifting motor S3 10% kW 2.2 2.2 2.2 2.2 2.2 2.2 6.4 Battery voltage/nominal capacity K5 V/Ah 24/300* 24/300* 24/300* 24/400* 24/400* 24/400* 6.5 Battery weight kg 241 241 241 305 305 305 Electromagnetic Battery dimensions Changing the battery Lifting out Battery compartment Small Medium Large/din Small Medium Large/din Small Medium y mm 1406/1362 1454/1410 1551/1507 1466/1422 1514/1470 1608/1564 1406/1362 1554/1410 with platform up/down l1 mm 1816/2266 1864/2314 1961/2411 1876/2326 1924/2374 2021/2471 1816/2266 1864/2314 with backrest l1 mm 2440 2488 2585 2500 2548 2645 2440 2488 with fixed side guards l1 mm 2276 2324 2420 2336 2384 2480 2276 2324 with platform up/down l2 mm 666/1116 714/1164 811/1261 726/1176 774/1224 871/1321 666/1116 714/1164 with backrest l2 mm 1290 1338 1435 1350 1398 1495 1290 1338 with fixed side guards l2 mm 1126 1174 1270 1186 1234 1330 1126 1174 with platform up/down Wa mm 1585/2049 1632/2096 1727/2193 1644/2108 1691/2156 1786/2252 1585/2049 1632/2096 with backrest Wa mm 2221 2269 2365 2281 2329 2425 2221 2269 with fixed side guards Wa mm 2059 2106 2202 2118 2166 2261 2059 2106 Dimensions 1.9 Wheelbase, forks lifted/ lowered 4.19 Total length 4.20 4.35 To the side Li-ion Length to fork back Turning radius, forks lifted 6.4 Battery voltage/nominal capacity K5 V/Ah 24/225300 24/400 24/375600 24/225300 24/400 24/375600 24/100-150 24/200 6.5 Battery weight, min-max kg 175-285 265-350 375-485 175-285 265-350 375-485 126/90 90/102 © TMHE 24 – T Code(s): 1010 Repair manual: Technical data Publication number:7572514 © TMHE Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 24 – Applies from serial number: 6304531- T Code(s): 1010 Repair manual: Technical data Publication number:7572514 Model(s): LPE200, LPE220, LPE250 Date: 2014-08-11 Applies from serial number: 6304531- Service data Specifications Truck traction LPE200 Type Output LPE220 Brushless, three-phase asynchronous motor kW 1.8 2.5 2.5 Duty cycle Weight Brakes LPE250 2.5 2.5 2.8 18 21 S2 60 kg 13 Type 18 18 18 Single stage electromechanical spring-loaded brake Brake force Nm Output W Resistance, coil 21 30 30 30 30 30 18.75 23 23 23 23 23 7.68 6.26 6.26 6.26 6.26 6.26 Nominal clearance in applied position mm 0.2 Minimum brake disc thickness mm Breaks when the friction material is completely worn Thickness of new brake disc mm 7.5 Horn Resistance Ohm Pump contactor Resistance Ohm 29±10% Lowering valve resistance Ohm 21 Fan Resistance Ohm Speed sensor Normal current consumption Main contactor Resistance Gearbox Type Ohm Gear ratio Oil volume 52±10% Two-stage angle gear l 18.39 18.39 16.96 18.39 16.96 16.96 0.9 0.9 1.05 0.9 1.05 1.05 Oil type Hydraulic system See section "23.2 Oil and grease specification" Output kW 2.2 Duty cycle % S3=5%, S2=2 Min carbon brush length mm Nominal commutator diameter mm 42 Minimum commutator diameter mm Pressure at rated load bar Overflow pressure bar Pump flow l/min Usable tank volume l Oil type, normal temperature,