Công nghệ SMT máy DEK giao diện tương tác với máy man machine interface MAN MACHINE INTERFACE OVERVIEW ELECTRICAL SCHEMATIC PROGRAMMABLE BEACON Beacon Set up Edit Beacon Attributes Restore Category Defaults Housekeeping Cancelling the Buzzer ADJUSTMENTS AND SETTINGS Monitor Arm Adjustments (Sliding Glass Cover) IR Keyboard Mouse Frequency Setting (Sliding Glass Cover) REPLACEMENT PROCEDURES IR Keyboard Mouse Battery (Sliding Glass Cover) ..........
MAN MACHINE INTERFACE OVERVIEW CHAPTER 31 MAN MACHINE INTERFACE OVERVIEW 10 11 12 13 14 View on Rear of LCD Colour Monitor Figure 31-1 Man Machine Interface (Sliding Glass Cover Design) Item Description Item Description Tricolour Beacon Jog Button (Left) System Button Internal Lighting Switch Jog Button (Right) 10 IR Keyboard/Mouse LCD Colour Monitor 11 IR Receiver Unit Mains Isolator Switch 12 Touchscreen Stylus IR Keyboard/Mouse Stowage (accessible by opening the cover) 13 USB Connector E Stop Button 14 USB Flash Drive Chapter Issue Jun 10 Technical Reference Manual 31.1 MAN MACHINE INTERFACE OVERVIEW 10 DEK SPC Running Process Status Current : DEK04 Product 100% 75% 50% 60min+ + Time 25% Cycle 9.6 sec 0% 60min+ 30min Shift Goal 200 boards 23°C 68% Count Board 59 boards 30 23 23 On Print Cycle Figure 31-2 Man Machine Interface (SGC iX Cover Design) Item 31.2 Description Item Description Tricolour Beacon USB Connection (behind cover) System Button Mains Isolator Switch Jog Button (Right) E Stop Button LCD Colour Monitor Jog Button (Left) Keyboard/Mouse 10 Internal Lighting Switch Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE OVERVIEW 10 4 Figure 31-3 Man Machine Interface (Metal Covers) Item Description Item Description Tricolour Beacon Mains Isolator Switch Jog Button (Right) E Stop Button System Button Jog Button (Left) USB Connector (in positions) Magnetic Trackball Mouse Keyboard/Mouse (located inside the machine) 10 LCD Colour Monitor NOTE The magnetic trackball mouse is fitted to one of the USB connectors, depending on the operator’s preference The Man Machine Interface (MMI) serves the operator with display and control functions The MMI LCD colour monitor screen is the main area for display and control The monitor allows the operator full control of the machine functions and is operated by the keyboard The sliding glass machine can also be operated by the touchscreen or with the stylus provided Chapter Issue Jun 10 Technical Reference Manual 31.3 MAN MACHINE INTERFACE OVERVIEW 10 11 DEK Ready Language Setup Product Interactiv Help Process Status Current Product: DEK04 Paste Paper Solvent 100% 75% Maintenance min - Cycle Time 0.0 sec 50% + 25% 0% Adjust Batch Limit 200 Dispenser 0 Clean Clean 23 0 Board Count Batch Count 23°C Clear Board Count 68% Temperature Humidity Net Files Print Open Cover Commands Load Screen Product Changeover Change Print Direction Clean Change Operator QC Calc Shut Down Figure 31-4 DEK User Interface Item Description Item Description Help Menu Button Prompt Bar Productivity Panel Consumable Replenishment Panel Vision Window Navigation Panel Machine Mimic Window 10 Machine Status Page Environmental Panel 11 Language Selection Button Machine Commands Panel The MMI monitor also displays: • Consumable low warning messages • Error messages Display is also achieved using the tricolour beacon which indicates the machine status 31.4 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE OVERVIEW Control of the machine is also achieved using: Chapter Issue Jun 10 • Keyboard/mouse/trackball • E Stop button • Jog buttons • System button Technical Reference Manual 31.5 31.6 USB6 VGA USB USB Technical Reference Manual M36PL35 CAN Bus M37PL11 M37PL25 M37PL27 M37PL31 3PL57 3PL05 3PL56 3PL58 N2SK2 9PL71 14SK01 8PL37 Mains NOTE The breaks in the CAN Bus chain reflect that additional I/O Nodes may be fitted, refer to Machine Control chapter for the complete CAN Bus chain M36 Control Module +24V US 0V Return M37 Power Supply Mains Out Machine PC 9PL02 9PL01 9PL06 E Stop Jog Switch (right) Jog Switch (left) System Lamp System Switch 14SK30 14PL03 Green Amber Red Common DIG IN 0V DIG OUT 11 0V N2PL8 N2PL4 16PL31 14PL07 Internal Light Switch 14SW4 Internal Lamp 9LP1 Internal Lamp 9LP2 N2PL3 Port USB Hub 4SK3 4SK2 Main Machine I/O Node 14PL08 Monitor PSU 4PL1 Lid Bolt 16SOL31A Lid Bolt 9SW3 Beacon IR Keyboard/Mouse or Keyboard/Mouse 12V Touchscreen Covers LH USB Connector (metal covers machines only) 14PL04 Monitor VGA Covers RH USB Connector MAN MACHINE INTERFACE ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC Chapter Issue Jun 10 MAN MACHINE INTERFACE PROGRAMMABLE BEACON PROGRAMMABLE BEACON If the programmable beacon option is fitted, the user can configure it for operation in response to a set of events; these events are listed in the table below as categories For example, a Paper Low condition instigates a warning action; on the beacon, the user has programmed this event to have both the amber and green indicators on constantly The attribute is representative of the state of the beacon indicators and the buzzer Categories Category Example Attribute System Power Down E - Stop STEADY Consumable Warning Paper Low Warning Consumable Pause Consumable Suspend Initialisation STEADY Machine Paused for Low Paper STEADY Paper Low Suspend STEADY Initialised from start up, diagnostics or ready page Setup STEADY STEADY While in Setup State STEADY While in Maintenance State STEADY While in Ready State STEADY While in Run State STEADY Paused Operator or Host Computer have paused the print cycle STEADY Waiting for Up/Downline Machine While Machine is waiting for Up/Downline transfer STEADY Operator Adjust While operator has selected Adjust from ready or running pages STEADY Operator Clean Screen While operator has selected Clean Screen from ready or running pages STEADY Operator Paste Knead While operator has selected Paste Knead from ready or running pages STEADY Operator Load Paste While operator has selected Paste Load from ready or running pages STEADY Operator Cover Open While operator has opened the printhead cover STEADY Hardware Recoverable STEADY Process STEADY Hardware Un-recoverable STEADY While machine is performing an automatic Knead or Paste Load operation STEADY +Maintenance Ready Run Hardware Recoverable Process Hardware Un-recoverable Kneading/Paste Load At machine start up, the programmable beacon information is loaded; if a file is corrupt an action selection pane is displayed The user may Retry the operation to attempt to clear the failure or Restore the Factory Default settings NOTE Restoring factory default settings overwrites the current data with settings assigned at machine build Any additional categories that have been created are removed If during normal operation the factory default settings need to be restored; navigate to: Machine \Options\ Beacon and select the Restore Factory Defaults button from the left side panel This opens the action selection page (see Chapter Issue Jun 10 Technical Reference Manual 31.7 MAN MACHINE INTERFACE PROGRAMMABLE BEACON below.) Select Abort if changes are not required or select Restore Factory Defaults to overwrite the current data with settings assigned at machine build 31.8 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE PROGRAMMABLE BEACON NOTE All factory categories are reset to the factory default conditions; any created categories are deleted Figure 31-5 Factory Set and Created Categories Figure 31-6 Created Category deleted and Factory Set Category (Maintenance) restored Beacon Set up To enable the functionality navigate to the following: Setup\Options\Programmable Beacon and select Enabled Machine To set up the programmable beacon navigate to the following: Machine Setup\ Options\ Beacon Select Beacon from the navigation panel to create categories, assign conditions to the categories, restore category default conditions and restore factory default conditions Chapter Issue Jun 10 Technical Reference Manual 31.9 MAN MACHINE INTERFACE PROGRAMMABLE BEACON To create a new category, from the navigation panel select Create Category The new category pane opens Type in the new category name; the create category button remains greyed out until a unique category name is assigned On completion select Create Category All new categories are automatically assigned a default status where all indicators are in the OFF state 31.10 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE PROGRAMMABLE BEACON Edit Beacon Attributes The three lights and the buzzer can be programmed In each case, they can be in a steady state, pulsing (shown radiated) or OFF (shown with a red cross) Select the category from the table followed by the lights or buzzer on the beacon representation (Calibration is shown selected above) When the indicators are selected on the beacon representation they can be switched ON, OFF or Pulsing In the Open Cover category (table row 6) this has been set up as follows: Red Indicator pulsing; Yellow indicator ON steady; Green indicator OFF; Buzzer ON steady Select Assign Conditions The user can assign conditions to a category; custom categories can be created Chapter Issue Jun 10 Technical Reference Manual 31.11 MAN MACHINE INTERFACE PROGRAMMABLE BEACON where the beacon representation is the same for each category Select Edit Select the category(ies) for the conditions to apply On the previous page the category has been chosen - Operator Adjust; in the example above, the ProFlow Kneading or ProFlow Paste Load beacon condi- 31.12 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE PROGRAMMABLE BEACON tion has been applied to it Restore Category Defaults Selecting the restore category defaults button on the Beacon page opens the action selection page below This action restores the default conditions to any category that is highlighted as being selected on the Beacon page NOTE The restore default for categories which have been created is as shown below; all indicators are OFF The default condition for categories which have not been created by the user are reset to the factory default condition for the category Figure 31-7 Category as Created Figure 31-8 Category Restored Chapter Issue Jun 10 Technical Reference Manual 31.13 MAN MACHINE INTERFACE PROGRAMMABLE BEACON Housekeeping Data files are stored in an.xml format; access to the files for viewing is via the housekeeping functionality Select the E:\Config folder Cancelling the Buzzer When the buzzer is active it can be de-activated by selecting the Cancel Buzzer button on the top menu panel 31.14 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE ADJUSTMENTS AND SETTINGS ADJUSTMENTS AND SETTINGS Monitor Arm Adjustments (Sliding Glass Cover) NOTE The monitor may sustain damage if any of the adjustment locking mechanisms are released without supporting the monitor The monitor arm has the following adjustments to optimize the viewing angle of the monitor: • The monitor arm lower bearing joints allow the monitor to be swivelled in an arc from left to right • The monitor arm has a sliding height adjustment which is secured by a thumb screw The height variation is +/- 48mm from the central position 48mm 48mm • The monitor arm incorporates two joints allowing the monitor to be tilted forwards or backwards for optimum viewing angle and aiding the operator to eliminate overhead lighting glare from the screen Each joint has a tilt of +/- 20° and is secured using a 4mm Allen key 40 40 Chapter Issue Jun 10 O O Technical Reference Manual 31.15 MAN MACHINE INTERFACE ADJUSTMENTS AND SETTINGS IR Keyboard/ Mouse Frequency Setting (Sliding Glass Cover) NOTE The combination setting for each machine is factory set and logged onto the machine Configuration and Despatch documentation This combination is also recorded onto a DEK database for each machine serial number DEK must be informed of any change to the set combination The IR keyboard and mouse has a combination of 16 settings which can be changed for the following reasons: • Adjacent machine frequency conflict • Keyboard/Mouse unit replacement Carry out the following procedure to change the frequency combination setting: Turn the hand held IR keyboard/mouse upside down Unclip and remove the battery compartment panel A four way bit switch is located in the top left hand corner of the battery compartment, figure below refers ON Bit Switches Underside of IR Keyboard/Mouse Battery Compartment Using a suitable tool (eg instrument screwdriver) move the four bit switches to any of the 16 configurations (each switch has two positions, the figure above shows all four switches in the forward position) When a switch setting is made the IR receiver unit has to be set to recognise the new keyboard configuration Remove the IR receiver unit from above the monitor (held by velcro fastener) for access to the ID_ACK button on the underside of the unit, figure overleaf refers 31.16 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE ADJUSTMENTS AND SETTINGS Using a small instrument screwdriver or similar, press the ID-ACK button on the underside of the receiver unit The receiver interrogates the host keyboard/mouse, (the frequency combination of the keyboard unit is dedicated to the receiver unit) NOTE Ensure that the IR keyboard/mouse is aimed at the IR receiver and is within five metre range Re-position the IR receiver above the monitor The keyboard/mouse is now ready for use Chapter Issue Jun 10 Technical Reference Manual 31.17 MAN MACHINE INTERFACE REPLACEMENT PROCEDURES REPLACEMENT PROCEDURES IR Keyboard/ Mouse Battery (Sliding Glass Cover) The hand-held IR keyboard/mouse is powered by two AA type (or equivalent) 1.5 volt batteries For replacement of the IR keyboard/mouse batteries carry out the following procedure: Invert the keyboard/mouse to access the unit battery compartment panel Unclip the battery panel and remove Remove the used AA batteries and dispose of in accordance with national, federal or local legislation Fit two replacement AA 1.5V (or equivalent) batteries in the correct configuration, figure above refers Refit the battery compartment panel When new batteries are fitted, the keyboard/mouse resets to default settings and does not communicate with the IR receiver unit Follow Steps to of the IR Keyboard/Mouse Frequency Setting - Adjustments and Settings section of this chapter The battery replacement procedure is now complete 31.18 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE CALIBRATIONS CALIBRATIONS Touchscreen Calibration To Recalibrate the touchscreen carry out the following procedure: To access the Start button on the Windows task bar, press the Windows key Select Programs, Touchscreen and Touchscreen Control Panel Follow the on screen instructions Touchscreen calibration is now complete Restore the DEK program Chapter Issue Jun 10 Technical Reference Manual 31.19 MAN MACHINE INTERFACE CALIBRATIONS 31.20 Technical Reference Manual Chapter Issue Jun 10 ... Keyboard/Mouse 10 Internal Lighting Switch Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE OVERVIEW 10 4 Figure 31-3 Man Machine Interface (Metal Covers) Item Description Item Description... the tricolour beacon which indicates the machine status 31.4 Technical Reference Manual Chapter Issue Jun 10 MAN MACHINE INTERFACE OVERVIEW Control of the machine is also achieved using: Chapter... only) 14PL04 Monitor VGA Covers RH USB Connector MAN MACHINE INTERFACE ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC Chapter Issue Jun 10 MAN MACHINE INTERFACE PROGRAMMABLE BEACON PROGRAMMABLE BEACON