Tài liệu 2012-2013 GUSMER ENTERPRISES BREWING PRODUCTS CATALOG ppt

®® www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Welcome to Gusmer Enterprises, Inc. These last several years have marked some extreme and exciting changes in the brewing industry. Gusmer has embraced this brewing revolution and is pleased to reveal to you a new and improved line up of the most elite brewing products. Gusmer brand products are skillfully developed with the brewer in mind and produced in the USA. Gusmer has also teamed up with some of the biggest and most innovative suppliers in the brewing industry to provide you with the most novel brewing tools and equipment. New for 2012: MicroElements Brewing Nutrients, pg 4 - a handy nutrient tablet, with virtually no dust, designed to provide adequate nutrition to your brewing yeasts Cellu-Flo Fiber Blends, pg 15 - reliable cellulose filter aid in a perlite blend CSF Filter Sheets, pg 16 - a Crystalline Silica Free filter sheet created specifically for beverage filtration Atago PAL-Plato, pg 30 - a handy device that is very comparable to a manual hydrometer reading Continental ContiTech, pg 33 - more brewery hose options, fittings, and nozzles Esau & Hueber, pg 38 - aeration, carbonation, and yeast management available to suit all brewery sizes System - NERB, pg 39 - everything from brewhouses to entire breweries custom made to your requirements Gusmer Analytical Services for Brewing, pg 43 - we now offer a variety of tests and testing panels specifically for breweries 1 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Gusmer is the proud manufacturer of the following product lines for the brewing industry: MicroElements TM Fermentation Nutrients Oak-Mor ® Oak Adjuncts Oak Avantage ® Oak Adjuncts Cellu-Flo Fiber Filter Aids CSF Series Filter Sheets Cellu-Stack ® Lenticular Filters Gusmer is also proud to partner with the following companies: Everyone at Gusmer Enterprises thanks you for your interest in our company. We appreciate the opportunity to serve you. Gas Measurements Caramel Products Silica Gels In-line Yeast Monitoring Brewhouse Technology & Yeast Management Brewing Enzymes Divergan ® F – PVPP Membrane Filters & Process Monitoring Tools In-line Yeast Monitoring Gas Measurements Purple Snake Hose & Accessories Caramel Products Bench-top Yeast Measurement Kettle & Cellar Finings Pneumatic Spent Grains Conveying Automatic Beer Analysis Unit Silica Gels 2 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Information Inside Sales & Sales Reps by Area . . . . . . . . . . . . . . . . . . . . 3 Products MicroElements TM Brewing Nutrients . . . . . . . . . . . . . . . . . . .4 Enzymes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Processing Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 AB Vickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 PQ Silica Gels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Divergan® PVPP . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Caramel Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Oak Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-24 Cellu-Flo Fiber Filter Aids . . . . . . . . . . . . . . . . . . . . .15 Filter Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Cellu-Stack ® Filters . . . . . . . . . . . . . . . . . . . . . . . . . .18 EMD Millipore Filter Cartridges . . . . . . . . . . . . . . 19-24 EMD Millipore Process Monitoring Tools . . . . . . . . . . . . 25-28 Lab Equipment & Chemicals . . . . . . . . . . . . . . . . . . . . . 29-30 FermentoFlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Illustrated Guide to Microbes . . . . . . . . . . . . . . . . . . . . . . . . 32 Brewery Hose, Fittings, Couplings . . . . . . . . . . . . . . . . 33-36 Ponndorf Spent Grain Removal Equipment . . . . . . . . . . . . 37 Esau & Hueber Aeration, Carbonation, Yeast Management . . . 38 System - NERB Brewhouse Equipment & Technology . . . . 39 Yeast Measurement Instruments . . . . . . . . . . . . . . . . . . . . . 40 Zahm Gas Measurement Devices . . . . . . . . . . . . . . . . . . . . 41 Perlick Sample Valves & Fittings . . . . . . . . . . . . . . . . . . . . . 42 Analytical Services Panels and Individual Tests . . . . . . . . . . . . . . . . . . . . . . 43-44 References Practical Brewery Formulas . . . . . . . . . . . . . . . . . . . . . . . . . 45 Practical Brewery Conversions . . . . . . . . . . . . . . . . . . . . . . 46 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Table of Contents Product offerings are subject to change without notice CSF Filter Sheet Series Page 39 Page 16 New Products System – 3 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Inside Sales and Sales Rep Information INSIDE SALES East Coast Mireya Bernal (Mountainside, NJ) – 908.301.1811 x215 mbernal@gusmerenterprises.com West Coast Fresno Christine Lajos-Caudell – 559.256.5411 clajos-caudell@gusmerenterprises.com Napa Candice Ward – 707.224.7903 x101 cward@gusmerenterprises.com SALES REPS BY AREA: Eastern US & Canada Chris Atkinson – 401.245.1484 catkinson@gusmerenterprises.com Pennsylvania, New Jersey, Mexico Louis Uribe – 908.301.1811 x213 luribe@gusmerenterprises.com Southeastern US Kathy Bollack – 843.525.6249 kbollack@gusmerenterprises.com Midwest US Jeff Loranger – 401.330.6750 jloranger@gusmerenterprises.com Napa County, CA & AZ, CO, UT Lauren Sloan - 707.224.7903 x110 lsloan@gusmerenterprises.com Central/Southern CA & NV Bill Merz – 661.392.1003 bmerz@gusmerenterprises.com Central/Northern CA Tim Ossun – 559.256.5418 tossun@gusmerenterprises.com Sonoma/Mendocino Counties, CA Dave Gusmer – 707.224.7903 x102 dgusmer@gusmerenterprises.com Northwestern US & British Columbia Ken Stewart – 503.647.0937 kstewart@gusmerenterprises.com Not sure who to call? Use the Find A Rep tool at www.gusmerbeer.com 4 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Yeast Nutrition • Consistent Fermentations • Higher Attenuation • Improve Filtration • Maintain Yeast Population Viability • Virtually No Dust, Easy-To-Use, Tablet Form What is MicroElements? A diverse blend of vitamins, minerals, polypeptides, and amino acids that have been identi ed as essential precursors required to build yeast biomass, with 100% organic nitrogen, all compressed into a convenient tablet form. Gusmer Enterprises has been formulating fermentation nutrients for many years and has developed MicroElements Brewing Nutrients based on the latest fermentation research and with the highest quality, bioavailable ingredients for maximum assimilation by the yeast. A Unique & Notable Nutrient Unlike traditional yeast nutrient products, which contain a high percentage of inexpensive diammonium phosphate (DAP) and yeast hulls, MicroElements Brewing Nutrients do not contain DAP. Instead, our research team has found that our proprietary blend of pure vitamins, minerals, and yeast extract gives superior fermentation performance. Breweries enlisted in product testing noted better yeast  occulation, increased yeast viability, higher RDF’s, increased rates of fermentation, and positive sensory evaluation. Technical Information In keeping with good sanitation practices, the easy to use tablet form allows for accurate dosing and virtually no dust, thus eliminating the risk for airborne contamination in the brewery. All ingredients in MicroElements Brewing Nutrients – Tablets comply fully with the Adjunct Reference Manual published by the Beer Institute and adhere to the TTB standards. The product is non-GMO, non-BSE certi ed and formulated in the USA and under GMP conditions. Application MicroElements Brewing Nutrients – Tablets are designed for use at the kettle or fermentation vessel in all types of brewing, especially high gravity brewing, or in yeast propagation regimes. It’s a complete fermentation nutrient supplement. Add during the last 10-15 minutes of boil for the tablet(s) to fully dissolve prior to knockout. Gusmer Enterprises MicroElements TM Brewing Nutrients - Tablets Made in the Note: when used as recommended, MicroElements Brewing Nutrients will provide at least 30 pbb of Zinc. Pack Size: 1 kg (29 tabs), 5kg (147 tabs) Dose Rate: 1 tablet / 10 bbls 5 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Enzymes Enzymes are some of the most important and complex proteins found in nature and are vital to all biological systems. Brewing could not exist without the enzymatic actions activated from grains during the malting process. Understanding these natural enzymatic systems allows brewers to apply them to the betterment of the art of brewing. Novozymes, the world’s largest manufacturer of enzymes to the food industry, developed the  rst commercial enzyme for beverage processing over 35 years ago. Together, Novozymes and Gusmer have since dedicated many years of research and application development to the continued advancement of enzyme preparations for use in brewing. Today, enzymes are used by commercial brewers to increase extract and attenuation, control diacetyl, improve  ltration, and more. They are a fundamental tool for consistent production of high quality beer. Novozymes produces brewing enzymes through natural fermentation processes, which are puri ed and standardized on these key activities. These enzymes can be applied throughout the brewing process to increase process ef ciencies, brew to brew consistency, and overall quality. They can also allow for the creation of unique and alternative-style beers. Enzymes in brewing: Enzymes are a protein molecule with a characteristic sequence of amino acids that folds into itself to produce a distinct 3-D structure. The complexity of the structure creates very specific activities for each enzyme. Brewer’s grain contains inactive enzymes that through the malting process become active and available to react with specific substrates in the grain. Some of the critical enzymatic activities developed during malting that are essential for brewing are amylases, proteases, lipases, and cellulases. Enzymes for General Brewing Applications Barley kernel during germination Complex structure of an enzyme Ultrafl o ® Max Dose Rate: Well-modifi ed malt: 100-150 ppm, 45-70 g/1,000 lbs grain Under-modifi ed malt: 150-200 ppm, 70-95 g/1,000 lbs grain Added to the malt to soften cell walls and allow for better protein and starch conversion by the enzymes in the malt. • Increases capacity by reduced viscosity and reduces cellar downtime • Ensures long  ltration cycles with all malt types • Reduced cost with lower  lter aid consumption Neutrase ® 0.8 L Dose Rate: Well-modifi ed malt: 500-1,000 ppm, 200-400 g/1,000 lbs grain Under-modifi ed malt: 2,000-2,500 ppm, 800-1,000 g/1,000 lbs grain 100 % Barley Brewing: 2,500-3,125 ppm, 1-1.25 kg/1,000 lbs grain A protease added to the grist to hydrolyze proteins into polypeptides for head retention and boost FAN levels in wort. • Increases level of Free Amino Nitrogen (FAN) • Increase level of soluble protein • Allows higher ratio of adjuncts (corn, sorghum) with inaccessible proteins Novozymes Brewing Enzymes 6 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Enzymes Termamyl ® BrewQ Dose Rate: 250 ppm, 112 g/1,000 lbs adjunct grain A heat stable alpha-amylase enzyme added to cereal cooking for the liquefaction (thinning) of starch in mashes. • Exceptionally heat stable • Rapidly breaks down gelatinized starch into sugars Maturex ® 2000L Dose Rate: 16-22 g/100 US barrel An alpha-acetolactate decarboxylase enzyme added at the beginning of fermentation of beer, which inhibits the formation of diacetyl. • Reduction of VDK in tanks • Increases tank turnover, thus increase brewing capacity • No impact on foam,  avor, aroma or body Cerezyme ® Sorghum 2x Dose Rate: 1.2-1.75 kg/ton grist A unique selection of micro-granulated enzymes designed for simple and effi cient brewing of up to 100% of unmalted sorghum. Added to mash prior to liquefaction for the production of high quality wort with alternative grains such as sorghum or buckwheat. • Brew beer for the segment of the population that are gluten intolerant • Brew unique alternative beers with new world grains Attenuzyme ® Flex Regular Attenuation (70-80 RDF): 140-280 ppm, 65-130 g/1,000 lbs grist Maximum Attenuation (90 RDF): 7,000-11,000 ppm, 3.2-5 kg/1,000 lbs grist A specifi c combination of enzymes added at the beginning of the main mashing to create a desired degree of attenuation. • Aids in producing highly attenuated beer • Perfect for Light Beer or Clear Malt Base production • Shortens conversion time during mashing Ondea ® Pro Dose Rate: 1,500-2,500 ppm, 680-1,135 g/1,000 lbs barley A select combination of enzymes for the production of beer brewed with unmalted barley or the use of barley adjuncts to beer. • Traditional brews made with 100% barley grain or barley grain adjuncts • Allows for local barley sourcing • Maximize raw material cost savings • Reduced carbon footprint with lower CO 2 emissions Enzymes for Specific Brewing Applications Brewing with Unmalted Barley Brewing Gluten Free Beer Fungamyl ® BrewQ Dose Rate: 1-1.5 kg/ton grist Added at the saccharifi cation rest or start of fermentation. • Produces maltose and maltotriose, similar to enzymes in malted barley • Fermentability can be increased by 2-5% 7 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Enzymes Brewing Fruited Beers Ultrazym ® 100G Dose Rate: High Pectin Fruit (tart apples, citrus, etc.): 30-40 g/ton of fruit Medium Pectin Fruit (cherries, blueberries, etc.): 20-30 g/ton of fruit Low Pectin Fruit (strawberries, peach, etc.): 10-20 g/ton of fruit A pectinase enzyme widely used in fruit processing, that when used on fruit for brewing, helps to eliminate haze and fi ltration issues caused by pectin from the fruit. • Allows for haze-stable fruited beer • Ensures trouble free  ltration of fruited beer Application Faster Throughput and More Extract Malt and Adjunct Solutions Efficient Mash Liquefaction Improved Attenuation Control Optimal Fermentation and Maturation Brewing with Barley Brewing Gluten Free Beer Increases Fermentability Brewing with Fruit Enzyme Name Ultraflo ® Max Neutrase ® 0.8L Termamyl ® BrewQ Attenuzyme ® Flex Maturex ® 2000 L Ondea ® Pro Cerezyme ® Sorghum 2X Fungamyl ® BrewQ Ultrazym ® 100G Use for mashes with high levels or unmalted wheat, rye and adjuncts for mashes with under modified malt or high adjunct ratio to FAN liquefies starch in mash, useful for corn in mashes to enhance conversion of starch and sugars in fermenters/ aging tanks to decrease aging time and VDK levels in mashes with high levels of unmalted barley in mash to produce high quality wort with alternative grains added at saccharification rest or at start of fermentation eliminate haze from fruit pectin Benefits • Increases capacity • Reduces cellar downtime • Ensures longer filter cycles • Increase FAN levels in wort • Ensures efficient fermentation • Ensure beer quality • Efficiently converts starch • Prevents re-gelatinization • Allows higher mash temperatures • Aids in producing a highly- attenuated beer (perfect for light beers and/or clear malt base) • Reduction of VDK in tanks • Reduces tank cycle time • No impact on foam, aroma, or flavor • Save raw materials costs • Gain flexibility in raw materials sourcing • Optimize any beer in your portfolio • Brewing gluten free beers • Brewing beers with New World grains • Produces maltose and maltotirose, similar to malt barley • Fermentability can increase by 2-5% • Allows for haze stable fruited beers • Ensures trouble free filtration of fruited beer Dosage Well-modified malt: 100-150 ppm, 45-70 grams/1,000 1b grain Under-modified malt: 150-200 ppm, 70-95 grams/1,000 lb grain Well-modified malt: 500-1,000 ppm, 200-400 grams/1,000 lb grist Under-modified malt: 2,000-2,500 ppm, 800-1,000 grams/1,000 lb grist 100% Barley : 2,500-3,125 ppm 1-1.25 kg/1,000 lbs grist 250 ppm, 112g/1,000 lbs grain Regular attenuation, 70-80 RDF: 140- 280 ppm, 65-130 grams/1,000 lb grist Max. attenuation, >90 RDF: ,7000- 11,000 ppm, 3.2-5 kg/1,000 lb grist 16-22 grams/100 US BBL (3,200 gallons) 1,500-2,500 ppm, 680-1,135 grams/1,000 lbs barley 1.2-1.75 kg/ton of grist 1-1.54 kg/ton grist 10-40 grams/ton of fruit Optimal Conditions Temp: 149°F pH: 5 - 6 Temp: 113°F - 131°F pH: 5.5 - 7.5 Temp: 98°F - 190°F pH: 4.0 - 9.0 Temp: 158°F pH: 4.3 - 5.3 Temp: 95°F pH: 4 - 5 Temp: 125°F - 176°F pH: 5.7 Temp: 125°F - 167°F pH: 5.7 - 6.0 Temp: 86°F - 158°F pH: 4.2 - 8.5 Temp: 40°F - 130°F pH: 3.5 - 6.5 For help in enzyme selection for your application, please contact a Gusmer representative. 8 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Cask Ale Cask Ale Preparation Preparing beer for cask packaging is a key part of the overall process for producing quality and consistent beer that will always delight your customers. After fermentation is complete and the temperature reduced to between 6°C and 8°C (43°F - 46°F), and brink yeast has been recovered, the residual ale yeast will naturally flocculate within the fermenter and can be drawn off, or else a portion of beer can be run through a centrifuge and a residual yeast count of around 1x10 6 cells obtained by bypassing some of the flow. The green beer is then moved to racking tanks and is stored at this stage for typically no more than 24 hours. As the green beer is transferred, auxiliary finings are added. These are typically silicates or alginates and these bind and fine out residual protein from the beer and protect the beer from producing a haze. The fermentable residue can also be controlled by the addition of priming sugar, usually sucrose. Beer is then run to the packaging line where each cask has a small quantity of isinglass finings added. Upon delivery to the retail outlet the casks are stillaged on their bellies, the keystone tapped and a soft spile is inserted in the hole in the bung. Secondary fermentation takes place in the cask producing natural carbonation of the beer and the degree of fermentation can be judged by the level of gas escape through the soft spile. Once the level of carbon dioxide production slows then the soft spile is replaced with a hard one which ensures that the entrained carbonation in the beer remains in solution and provides a perfectly conditioned beer. Once the beer has stopped ‘working’, the isinglass plays its part in the process. This removes the residual yeast as isinglass has a net positive electrostatic charge while the yeast is predominantly negative and this facilitates the rapid and complete settling of the yeast into the belly of the cask. The keystone lies just above the cask belly, and as beautifully conditioned and sparkling clear beer is drawn off, the sediment remains undisturbed in the cask. Once the cask is below half full, it is gently stooped forward so that all but the last few pints can be dispensed. It is important to replace the hard peg between sessions to maintain condition. - Institute of Brewing & Distilling (IBD) [...]... 5.6 74% popular in North America See D.D Williamson Technical Tips for Caramel in the Brewing Process for test methodology 12 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog www.gusmerbeer.com Oak Gusmer Enterprises Oak Products Made in the Oak-Mor® and Oak Avantage® Offer a Complete Line of Oak Adjuncts Gusmer s Oak adjuncts offer the ability to add or supplement oak character, from a wide... bag and bulk-pack totes Contact your Gusmer representative for the optimal dosage rate and grade selection for your filtration application pre-coat dose rate 3 - 12 lbs / 100 ft2; 136 - 544 g / m2 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog 15 Filtration Gusmer Enterprises Cellupore CSF Filter Sheet Series Made in the Gusmer Enterprises newly developed range of... surpassed by none In the business since 1924, Gusmer is dedicated to the longterm success of our customers 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog 17 Filtration Gusmer Enterprises Cellu-Stack Filters ® Made in the Gusmer Enterprises Cellu-Stacks are a convenient way to utilize depth filtration media in an enclosed system Offered in all Gusmer media grades, these stack filters can... Ra ,0.8 µm (,32 micro-inches) Gusmer keeps some Bevliner housings in stock, ready for immediate shipping Contact your Gusmer representative to discuss favorable lead times 24 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog www.gusmerbeer.com Microbiology Process Monitoring Tools Introduction Gusmer Enterprises and Millipore have combined efforts to bring the brewing industry the necessary... decanting or filtering the beer after extraction Gusmer also offers oak adjuncts in infusion bags for use in a finishing or brite beer tanks The infusion bags allow for full extraction of the oak, while keeping the oak fully contained for convenient removal www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog 13 Oak Gusmer Enterprises Oak Products Item description and dose rates... Size: 55 lbs (25 kg) 14 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog 6 coconut, butter 4 spicy, leather 2 0 vanilla Sack Size: 44 lbs (20 kg) Oak Avantage® French Oak Chips 8 coconut, sweet spicy, clove clove butterscotch 10 wood, smoke 8 6 coconut, butter 4 2 spicy, leather 0 vanilla coconut, sweet spicy, clove clove www.gusmerbeer.com Filtration Gusmer Enterprises Cellu-Flo Fiber Filter... sanitization procedure just as you would for normal filter preparation 18 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog www.gusmerbeer.com Filtration EMD Millipore Products for Microbial Management – protecting your beer For over 50 years, EMD Millipore has supplied breweries around the world with microbial management products that monitor and remove microorganisms, contaminants, and other particulates... tank cleaning Inadvertent over-dosing or contact time of several days causes no negative effects in the beer Contact your Gusmer Enterprises representative to see which Silica Gel is right for your application 10 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog www.gusmerbeer.com PVPP Divergan F & Divergan RS PVPP from BASF ® ® • Reduces haze-causing polyphenols • Extends shelf life • Easy... resource for brewers worldwide It’s a comprehensive reference book that will quickly become a standard for any technical brewing library 32 Published by WineBugs LLC, 2006 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog www.gusmerbeer.com Brewery Hose High Quality Brewing Hose Don’t cut corners in the wrong places Beverage hose lines take on a wide range of jobs in breweries and the beverage... Polygard-CR Rinse Water Final Filtration Vitipore II Beer or Product EMD Millipore offers a range of filtration solutions For details on additional options, contact Gusmer today! www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc Brewing Products Catalog 19 Filtration Cartridges for Clarification and Prefiltration Bevigard™ L Pleated Cartidge Filter Clarigard® Polypropylene Depth Filters Polygard® CE Filters . ®® www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Welcome to Gusmer Enterprises, Inc. These last. m 2 Made in the 16 www.gusmerbeer.com 2012 - 2013 Gusmer Enterprises, Inc. Brewing Products Catalog Filtration Made in the Gusmer Enterprises Cellupore