Tài liệu Kaizen Preparation pdf

31/01/14 nhóm chuyên gia HO CHI MINH UNIVERSITY OF TECHNOLOGY HO CHI MINH UNIVERSITY OF TECHNOLOGY FACULTY OF MACHINE FACULTY OF MACHINE INDUSTRIAL SYSTEM ENGINEERING INDUSTRIAL SYSTEM ENGINEERING KAIZEN MASTER NGUYEN NHU PHONG GROUP 13 LUU THANH DAT 20600456 DO MINH HOANG 20600778 What does Kaizen Mean?  Japanese term  “Kai” means “Change”  “Zen” means “for the better”  Kaizen: Continuous Improvement  Concept  Small incremental improvements  Improvements add up over time What is a Kaizen Event?  Continuous Improvement Event  Dedicated Resources  Specific Goals  Short time frame  Also known as Kaizen Blitz (lightning fast improvement ) Why Use Kaizen?  To solve problems  To eliminate waste  Create ownership  Support lean thinking 1 2 3 4 5 6 7 Taiichi Ohno’s 7 Wastes  A short burst of intense activity & effort (can range in hours to days)  Emphasis on action over analysis  Focused on improving the Value Stream and achieving flow  Driven to resolving a specific problem or achieving a specific goal. What is a Kaizen Workshop? What is a Kaizen Workshop? A Kaizen Workshop is Characterized by  A focus on an area or process to achieve a specific goal.  Includes a team that is empowered to make changes.  Team make-up should include: Operators, Maintenance, Outside Eyes, and a process owner.  Supported by management with Money, Time. 1. Define the opportunity  Cost, Quality, Waste 2. Form & train the team  They must be dedicated resources – commitment  They must be trained in specifics regarding the task at hand. 3. Set goals / collect baseline data  Is the problem well understood – what does success look like? 4. Leader & team responsibilities Kaizen Preparation How Are Kaizen Teams Formed?  Team composition & training is critical to the success of the team  Composition should reflect the diversity of the work center  A team generally consists of 6-10 people  Each member will be chosen to perform a specific role – everybody works [...].. .Kaizen Cycle Start Here Do It Again Document Reality Celebrate Identify Waste Make this the Standard Plan Countermeasures Reality Check Measure Results Kaizen Make Changes Verify Change Six Basic Rules of Kaizen 1 Respect others 2 Document reality 3 Do your share 4 Try something new 5 Ask why (the 5 why’s) 6 Be safe / Think safe Tools for Kaizen Blitz Projects 1.Benchmarking . problem or achieving a specific goal. What is a Kaizen Workshop? What is a Kaizen Workshop? A Kaizen Workshop is Characterized by  A focus on an. does success look like? 4. Leader & team responsibilities Kaizen Preparation How Are Kaizen Teams Formed?  Team composition & training is critical