TÀI LIỆU SỬ DỤNG PHẦN MỀM ĐIỀU KHIỂN MÁY TIỆN EMCO WINNC GE SERIES FANUC 21 A: Mo ta phim Ban phfm 6i~u khi~n, ban phfm so A1 Cac ctnrc nllng cua phfm A1 cac phfm nhap dft li~u A2 Cac phfm clurc nllng A2 Cac phfm 6i~u khi~n may................................... A4 Ban phlm PC A6 B:Ccssa Cac 6i~m tham chieu cua cac may ti~n EMCO B1 Bu 6i~m khOng B2 He toa 60 B2 . H~ toa d¢ cho Ii)p trlnh gia tr tuy~t doi B2 H~ toa 6¢ cho Ii)p trlnh gia tr tllClng doi B2 Nh~p bu di~m khOng B3 E>odft lieu dao B4 Do dft Ii~u dao vai thiet b dieu chinh quang h9C. B5 Do dft Ii~u dao b~ng phLlClngphap ra len phoi .... B6 C: Van hanh T5ng quat cac che d¢ van hanh.......................... C1 Tiep ~n di~m tham chieu C2 Nh~p v trf banh rllng C3 Thiet d~t ngon ngft va thu rnuc phoi C3 Nhi)p chLlClngtrlnh C4 G9i len met chLlClngtrinh................................ C4 Nhap cau lenh C4 Tim kiem m¢t tLr C4 Chen mot tLr C4 saa d6i m¢t tlt .. C4 xoa mot tCt C4 Chen m¢t cau I~nh C4 xoa mot cau lenh C4 Vao Ra ellt Ii~u C5 Xoa m¢t chironq trlnh C5 Xoa toan b¢ chLlClngtrlnh C5 E>iauchinh dao di~n noi tiep.......... C5 Xuat chLlClngtrinh C6 Nh~p chllClng trinh C6 Xuat bu dao C6 Nh~p bu dao C6 In cac chLlClngtrinh C6 Ch~y chllClng trlnh C7 Bat dau m¢t chllClng trlnh chi tiet C7 Cac hi~n th trong khi ch~y chllClng trlnh C7 Tim kiem Gau lenh C7 anh hlldng chllang trlnh C7 Gian do~n chllClng trinh C7 Hi~n thi phien ban phan mem C7 E>emchi tiet va khoimg thai gian C8 Mo phong do ho~ C9 0: L~p trinh Cau true chironq trinh 01 Cac 6ia chi sa dl,ng 01 T5ng quat esc I~nh G cho 6inh nghTaI~nh A, B, C 02 T5ng quat cac I~nh G cho dinh nghTaI~nh C 02 Cac lenh M 03 Mo taOcac lenh G 04 GOOvi trf (dch Chuy~~ nhanh) 04 G01 n¢i suy dLlang thllng (chay dao) 04 Chen cac vat rnep va cac 11Igntron 05 L~nh nhap ban ve 06 G02 noi suy cung tron cung chiau kim dong ho.. 08 G03 N¢i suy cung Iron ngLlgc chiau kim dong ho .. 08 G04 dltng c6 thai gian 08 G7.1 n¢i suy m~t tru 09 Vf dl, n¢i suy m~t tru 010 G10 thiet d~t dlt li~u 011 Chuy: 012 G12.1G13.1 N¢i suy h~ toa d¢ cue 012 Cac ma G c6 th~ I~p trlnh trong che d¢ n¢i suy h~ toa d¢ cl.............................. 012 Vf dl, n¢i suy h~ toa ~9 cue 013 G17G19 chon IIa m~t phllng 014 G20 Chu trlnh tien theo chiau doc truc 015 G21 Chu trlnh dt ren : 016 G24 Chu trinh tien mat 017 G28 quay lai di~m tharn chieu 017 G33 cat ren 018 Bu ban kfnh cat...... 019 E>Llangd~n dao vai IIa Ch9n huy bo cua bu ban kfnh cat................................ 020 E>llangd~n dao trong chay chLlClngtrinh vai kfch hoat bu ban kfnh cat 020 G40 Huy bu ban kfnh cat 021 G41 bu ban kfnh cat ben trai 021 G42 bu ban kfnh cat ben phai 021 G70 do Iliang trong h~ Inches........................ 022 G71 do Iliang trong h~ Metrical....................... 022 G72 chu trinh gia cong tinh 023 G73 chu trinh ti~n bien d~ng 024 G74 chu trlnh ti~n hllang klnh 026 G75 L~p I~i bien d~ng m~u 028 G76 Chu trlnh khoan 16saul cat m~t trong 029 G77 Chu trlnh cat ranh (trI,lc X) 030 G78 Chu tnnh cat ren nhiau dau moi 031 H~ thong G98 G99 032 G80 huy cac chu trlnh 033 G83 Chu trlnh khoan 033 G84 Chu trlnh ta ro 034 Khoan 16sau, G83 va ta ro, G84 t~i trl,c chfnh val kho dao 035 G85 Chu trlnh khoan r9ng 16 036 G90 L~p trlnh to~ d9 tuy~t doi 037 G91 L~p trlnh to~ d¢ tllClng doi 037 G92 Giai han toc do truc chfnh 037 G92 Thiet dllt he toa d6 037 G94 LlIgng ch~y dao tr~n pMt 038 G95 LlIgng ch~y dao tren vong 038 G96 Toc do cat khong d6i 038 G97 Toc d¢ quay khong d6i 038 3 emCD EMCO WINNC GE SERIES FANUC 21T8 Ml,lC uic Mo ta cac I~nh M 039 MOODCtngchlfcJngtrlnh vo 6iau ki~n 039 M01 DCtngchironq trlnh c6 6iau ki~n 039 M02 Ket thuc chlfcJngtrlnh chinh 039 M03 B~t chuc chlnh quay cung chiau kim 66ng h6... 039 M04 B~t true chinh quay nglfiauchinh dao di~n noi tiep Xua't chLlClngtrinh Nh~p chllClng trinh Xua't bu dao Nh~p bu dao In cac chLlClngtrinh Ch~y chllClng trlnh Bat dau m¢t chllClng trlnh chi tiet Cac hi~n th! ch~y chllClng trlnh Tim kiem Gau lenh anh hlldng chllang trlnh Gian do~n chllClng trinh Hi~n thi phien ban phan mem E>emchi tiet va khoimg thai gian Mo phong ho~ ellt iuc C1 C2 C3 C3 C4 C4 C4 C4 C4 C4 C4 C4 C4 C5 C5 C5 C5 C6 C6 C6 C6 C6 C7 C7 C7 C7 C7 C7 C7 C8 C9 Ca'u true chironq trinh Cac 6ia chi sa dl,!ng T5ng quat esc I~nh G cho 6inh nghTa I~nh A, B, C T5ng quat cac I~nh G cho dinh nghTa I~nh C Cac lenh - M Mo taOcac lenh G GOOvi trf (d!ch Chuy~~ nhanh) G01 n¢i suy dLlang thl!lng (chay dao) Chen cac vat rnep va cac 11Igntron L~nh nhap ban ve G02 noi suy cung tron cung chiau kim dong ho G03 N¢i suy cung Iron ngLlgc chiau kim dong ho G04 dltng c6 thai gian G7.1 n¢i suy m~t tru Vf dl,!- n¢i suy m~t tru G10 thiet d~t dlt li~u Chuy: G12.1/G13.1 N¢i suy h~ toa d¢ cue Cac ma G c6 th~ I~p trlnh che d¢ "n¢i suy h~ toa d¢ cl/' Vf dl,!- n¢i suy h~ toa ~9 cue G17-G19 chon II/a m~t phl!lng G20 Chu trlnh tien theo chiau doc truc G21 Chu trlnh dt ren : G24 Chu trinh tien mat G28 quay lai di~m tharn chieu G33 cat ren Bu ban kfnh cat E>Llangd~n dao vai II/a Ch9n/ huy bo cua bu ban kfnh cat E>llangd~n dao chay chLlClngtrinh vai kfch hoat bu ban kfnh cat G40 Huy bu ban kfnh cat G41 bu ban kfnh cat ben trai G42 bu ban kfnh cat ben phai G70 Iliang h~ Inches G71 Iliang h~ Metrical G72 chu trinh gia cong tinh G73 chu trinh ti~n bien d~ng G74 chu trlnh ti~n hllang klnh G75 L~p I~i bien d~ng m~u G76 Chu trlnh khoan 16saul cat m~t G77 Chu trlnh cat ranh (trI,lc X) G78 Chu tnnh cat ren nhiau dau moi H~ thong G98/ G99 G80 huy cac chu trlnh G83 Chu trlnh khoan G84 Chu trlnh ta ro Khoan 16sau, G83 va ta ro, G84 t~i trl,!c chfnh val kho dao G85 Chu trlnh khoan r9ng 16 G90 L~p trlnh to~ d9 tuy~t doi G91 L~p trlnh to~ d¢ tllClng doi G92 Giai han toc truc chfnh G92 Thiet dl!lt he toa d6 G94 LlIgng ch~y dao tr~n pMt G95 LlIgng ch~y dao tren vong G96 Toc cat khong d6i G97 Toc d¢ quay khong d6i 01 01 02 02 03 04 04 04 05 06 08 08 08 09 010 011 012 012 012 013 014 015 016 017 017 018 019 020 020 021 021 021 022 022 023 024 026 028 029 030 031 032 033 033 034 035 036 037 037 037 037 038 038 038 038 emCD EMCO WINNC GE SERIES FANUC 21T8 Ml,lC Mo ta cac I~nh M 039 MOODCtngchlfcJng trlnh vo 6iau ki~n 039 M01 DCtngchironq trlnh c6 6iau ki~n 039 M02 Ket thuc chlfcJng trlnh chinh 039 M03 B~t chuc chlnh quay cung chiau kim 66ng h6 039 M04 B~t true chinh quay nglf!"- X + !o:~ ~¢, ~ ~ ru3 :!: ~ Q f ~ N + LL.J W.J ~ ~ ~ - tc E ':c Ol e: Ol >CIl e: ~o e: >CIl !:; " 0::< ::.! ,2 e: ::.! J ui z ~ (") PHiM 'CIl ~ EJtu (/) W 0:: en ,g e: c ,-:;, c c c ;roo Ol 0 e: 'CIl o '::J > c .::.! CIl e: ,-:;, ~ c ,~ c c .s:: c:: ,- - 'CIl C\I E E ,.s:: :c , > D':i tc~ w (/) tQ) en I >(/) a CIl e: ;6 > c 0., _ c Lri I.() tc 0 - c E 'Q)- , _ c ,g 0 'CIl CIl ::J ::J- I.() I.() p c ~ ~ o o a a 0 c ::2 ::2 W emCDI EMCO WINNC GE SERIES FANUC 21TB NHCfNG THONG DI~P vA CANH sAo 6030: NO PART CLAMPED Chua co phol, rna et6 hoac cam dieu khi~n b] xe dich, ph~n CUhghong Bieu chlnh hoac lien h~ vai EMCO Service 7007: FEED HOLD Trong che d9 robotic, c6 tfn hi~u cao (HIGH) d input E3.7 Feed Stop se hoat d9n9 cho den c6 tin hi~u thap tal E3.7 6031: QUILL FAILURE 7071: GO FOR REFERENCE POINT Chay Reference 6037: CHUCK TIMEOUT 7040: DOOR OPEN Bieu khi~n true chfnh kh6ng th~ b~t va NCStart kh6ng th~ kfch hoat dllQc 6039: CHUCK PRESSURE FAILURE 6041: TOOL CHANGE TIMEOUT Bai dao b] ket (va chamv), cau chi 24V noac phan cUhg hong Chllang trinh CNC dang chay se b] dUhg Ki~m tra va cham hoac lien h~ vOi EM CO Service M9t so b9 phan chi lam vi~c ciia md B6ng ciia va chay chllang trlnh 7043: PIECE COUNT REACHED Ba dat dllQc so I~n chay chllang trlnh d!nh trllOc NC-Start b! khoa Reset b9 dem va tiep tuc 6042: TOOL CHANGE TIMEOUT Xem canh bao 6041 7050: NO PART CLAMPED Sau bat hoac sau thay phoi, et6 kh6ng d v! trf md cOng kh6ng d v! trf d6ng NC-Start b] kh6a Quay et6 bang tay den b] trf thfch hop 6043: TOOL CHANGE TIMEOUT Xem earth bao 6041 6044: TOOL TURRET SYNC ERROR Ph~n cUhg hong Lien h~ vOi EMCO Service 7051: DIVIDING DEVICE NOT INTERLOCKED Sau b~t hoac sau phan d9, dau phan d9 kh6ng d v! trf ham NC-Start b] kh6a 6046: TOOL TURRET SYNC MISSING Phan CUhghong Lien h~ vOi EMCO Service 6048: DIVIDING TIME EXCEEDED Bau phan d9 b] ket, ap suat khf nen khOng du, phan CUhghong Ki~m tra va cham, ap suat khf nen hoac lien h~ vOi EMCO Service 6049: INTERLOCKING TIME EXCEEDED Xem canh bao 6048 6050: FAILURE DIVIDING DEVICE Phan CUhghong Lien h~ vOi EMCO Service 7000: INVALID TOOL NUMBER Chllang trinh CNC se b! dUhg DUhg chay chllang trinh bang RESET va siia cruronq trlnh H4 emeDI NHCfNGTHONGDI~P vA CANH sAo EMCO WINNC GE SERIES FANUC 21TB PC Mill 100/105/125/155 Cac canh bao sau CJayc6 gia tr! CJoivai cac may phay PC MILL 100/105/125/155 6011: Y-AXIS NOT READY Xem canh bao 6010 6000: EMERGENCY OFF Phfm EMERGENCY OFF bi an Loai bo tinh huong nguy hi~m, khai CJ(mgI~i may va phan memo 6012: Z-AXIS NOT READY Xem canh bao 6010 6001: PLC-CYCLE TIME EXCEEDING Lien h~ vai EMCO Service 6013: MAIN DRIVER NOT READY Cap ngu6n cho dieu khi~n true chfnh hong, b9 dieu khi~n true chfnh qua n6ng, cau chi hong Chlldng trinh CNC dang chay se b] dltng, cac thiet b] phu trc,1 se b! tat Ki~m tra cau chi hoac lien h~ vai EMCO Service 6002: PLC - NO PROGRAM CHARGED Lien h~ vai EMCO Service 6003: PLC - NO DATA INPUT Lien h~ vai EMCO Service 6004: PLC - RAM MEMORY FAILURE Lien h~ vai EMCO Service 6014: NO MAIN SPINDLE SPEED C6 th~ xay toc d9 true chfnh nho hen 20 v/ph qua taL Thay d6i che d9 cat (lllc,1ngchay dao d9C, ngang hoac toc d(>true chfnh) Chlldng trinh eNC dang chay se b] dltng, cac 6005: OVERHEAT BRAKEMODUL £>ieu khi~n true chfnh b! phanh thllang xuyen khoanq thay CJ6itoc CJ9Ian thai gian ngan E4.2 hoat d9n9 6006: OVERLOAD BRAKE RESISTOR Xem 6005 thiet b] phu trc,1se b! tat 6024: MACHINE DOOR OPEN Clla ma may chay Chlldng trlnh c6 th~ b] dltng 6007: SAFETY CIRCUIT FAULT Khong cat dllc,1Ccontactor true dao va true chfnh tlI contator chfnh Contactor bi ket hoac hong tiep di~m E4.7 khOng hoat d9n'9 b~t 6040: TOOL TURRET INDEX FAILURE Sau thu tuc WZW dai dao b! x$ d9C true Z V! trf true chfnh sai hoac hong phan co khf E4.3=0 a tranq thai thap 6009: SAFETY CIRCUIT FAULT H~ thong d9n9 co bllac hong Chlldng trinh CNC dang chay se b] dltng, cac true chay dao se dltng, toa d9 reference point se b] mat Lien h~ vai EMCO Service 6041: TOOL CHANGE TIMEOUT £>ai dao b] ket (va cnamz), b9 dieu khi~n true chfnh khong lam vi~c, cau chi hoac phan cung b] hong Chlldng trinh CNC dang chay se b] dang Ki~m tra va cham, cau chi hoac lien h~ vai EMCO Service 6010: DRIVE X-AXIS NOT READY Bang mach CJ9n9 co bllac hong hoac qua n6ng, cau chi hoac day noi hong Chlldng trinh CNC CJangchay se b! dltng, cac thiet b] phu tro se b] tat, toa d9 reference point se b] mat Ki~m tra cau chi hoac lien h$ vai EMCO Service 6043-6046: TOOL DISK POSITION FAULT V! trf dieu khi~n true chfnh sai, qiarn sat v] trf sai (do sensor cam ung hong hoac sai I~ch, khe co khf dai dao), cau chi hong, loi phan cung True Z c6 th~ bi tnrot ngoai r~ng dung may Chlldng trinh CNC dang chay se b] dang Lien h~ vai EMCO Service H5 emeDI NHCfNGTHONGDI~P vA CANH sAo EMCO WINNC GE SERIES FANUC 21TB 6047: TOOL DISK UNLOCKED Tang tnrot khoi v! trf khoa, cong t~c hanh trlnh hong hoac sai I~ch, phan cUng hong Chlfdng trlnh CNC dang chay S9 b] dlJng Lien h~ vbi EMCO Service Neu v! trf cua tang b] tnrot thl lam nhu sau: Dung tay quay tang ve dung v! trf Chuy~n ve che d9 MANUAL (JOG) cnay true Z len tren den canh bao bien mat 6073: DIVIDING DEVICE NOT READY Khoa hong, day noi hoac cau chi hong Chlfdng trinh dang chay S9 b] dlJng Cac thiet b] phu tro S9 b] tat Ki~m tra, bao dlfang dau phan Khoa dau phan 6050: M25 AT RUNNING MAIN SPINDLE phan d9 6074: DIVIDING TIME EXCEEDED Dau phan d9 b! ket Cd khf, khoa hong, cap hoac cau chl hong Chlfdng trlnh dang chay S9 b] dlJng cac thiet b] phu tro S9 b] tat Ki~m tra, bao dlfang dau phan Khoa dau Loi chlfdng trlnh CNC Chlfdng trlnh dang chay S9 b! dlJng Cac thiet b! phu trc S9 b] tat Saa chira chlfdng trlnh 6075: M27 AT RUNNING MAIN SPINDLE LOitrong chlfdng trlnh CNC Chlfdng trinh dang chay S9 b] dlJng Cac thiet b] phu tro S9 b] tat Saa chira chlfdng trlnh 6064: DOOR AUTOMATIC NOT READY Khf nen khong du ap suat Phan co khf bi 7000: INVALID TOOL NUMBER PROGRAMMED ket, cong tac hanh trinh, mach bao v~, day noi, cau chl hong Chlfdng trlnh dang chay S9 b! dlJng Cac V! trl dao I~p trlnh Ibn hon 10 Chlfdng trlnh CNC S9 dlJng RESET va SLlachlfdng trinh thiet b! phu tro S9 b] tat Bao dlfang cLla tl! d9n9 6069: CLAMPING FOR TANI NOT OPEN Khi khoa ap suat khong roi vonq 400ms Khoa ap suat hong hoac c6 van de ve co khf E22.3 7016: SWITCH ON AUXILIARY DRIVES Cac thiet b] phu tro b] t~t Nhan phfm AUX ON rt nhat 0,5 giay (d~ tranh sl! co) d~ b~t cac thiet b] phu tro 6071: DIVIDING DEVICE NOT READY 7017: REFERENCE MACHINE Chay Reference rna, Khong c6 tfn hi~u Servo Ready ter bien tan B9 giam sat nhi~t d9 cua TANI hoac bien tan chua s~n sang lam vi~c Khi di~m Refenrence chua hoat d9n9, chi c6 th~ chay cac true khoa chuy~n v! trf "setting operation" a 6072: VICE NOT READY 7018: TURN KEY SWITCH Khi khoa chuy~n v! trf "setting operation", chUc n~ng NC-Start b! kh6a Chuy~n sang v! trf "Automatic" d~ ch