Tài liệu Roller Slide Units ppt

05/2005 Roller Slide Units 2·19715·2004·1 ̄ Order-No. 2.2903.00.0305.01000 2 . 19716 . 2004 . 1 ̄ subject to alterations 3 2 . 19717 . 2004 . 1 ̄ subject to alterations Table of contents Page FIBRO - Tradition and Technology 4/5 Description 7 Assembly variants 8 Procedure for assembling/dismantling a punch 8 Nominal force in relation to punch arrangement 8 Slide angle 9 Exploded diagram 10 Driver 12/13 Roller Slide Unit 2017.32. 14 Roller Slide Unit 2017.42. 15 Representatives 18/19 4 0·17774·2002·1 ° subject to alterations Weibertreu Castle at Weinsberg FIBRO plant Weinsberg Indexing tables The FIBRO of today started up in Weinsberg on a very small scale back in 1958. Situated below the historic Weibertreu Castle, the company made precision rotary parts, the forerunners of today’s FIBRO Standard Parts range for the toolmaking industry. Progress was rapid and soon FIBRO needed new production facilities. A new factory was built at Hassmersheim on the River Neckar. Once again it was a historic location, this time opposite Hornberg Castle. Indexing tables From 1962 onwards FIBRO at Weinsberg pioneered the design and manufacture of indexing tables and soon gained an enviable reputation. FIBROTAKT: indexing tables with face gear and ultra- high-precision indexing, combined with dependable rigidity. Drive options: pneumatic, hydraulic, electric. Rotation by rack and pinion or worm drive. Manual or NC control. FIBROPLAN: indexing tables with worm drive and NC indexing and drive, for circular milling and divisions of any size. FIBROTOR: revolving tables or indexing tables with positive-drive cam, offering very short cycle times even when transporting heavy loads. Suitable for automation with short cycle times. Thousands of FIBRO units are in use world-wide as integral key components in high- output machinery. Standard Parts Today the Standard Parts division operates from the Hassmersheim works which manufactures a comprehensive range of standard parts and maintains stocks ready for immediate despatch world-wide. The machine tool, mechanical engineering and systems engineering product range includes machine pillars, guide rails, oilless guide elements and precision parts such as cutting dies and die bushes, special steel pressure springs, gas springs, forming materials, metal bonding agents and moulding resins, accessories for pressing and toolmaking, tool slides with cam or roller drives and independent hydraulic drives. FIBRO has become renowned world-wide for its comprehensive range of products kept in stock and its readiness to deliver. FIBRO – The latest technology – with a tradition of service 5 0·17775·2004·2 ° subject to alterations Hornberg castle on the opposite side of the river FIBRO Hassmersheim plant Standard Parts Automation+Robotics Automation+Robotics FIBRO has been active in the field of automation and robotics since 1974 from the Hassmersheim works. Modular construction based on translation units, rotary units, grippers and guide gantries with trolleys make for easy construction of individual machines and complete systems, ranging from simple pick & place units right through to multi-axis robots. These series-manufactu- red modules are available in several sizes for loads up to 1,000 kg, traversing speeds up to 6.5 m/sec and travel of up to 30 m. Module series with electric-motor, hydraulic and pneumatic drive can be combined to suit the specific requirements. The system has a track record of success in many sectors of industry. FIBRO is much in demand as a supplier to the mechanical engineering and metalworking sectors. This success is based largely on three factors: FIBRO’s in-depth knowledge of the market, its commitment to quality assurance in line with ISO 9001 and its flexible and responsive organisational structure so typical of medium-sized German companies. FIBRO: a company with a great history. FIBRO has developed at a rapid pace in these fast-moving times and will continue to demonstrate its proactive philoso- phy in the future. FIBRO – precision technology for the toughest tasks More about FIBRO: • 900 staff • 80 representatives and service stations world-wide • branch offices in France, USA, Singapore and Switzerland. 2 . 19718 . 2004 . 1 ̄ 6 subject to alterations 2 . 19719 . 2004 . 1 ̄ 7 Description: The new generation of FIBRO Roller Slide Units has been designed to meet the increasing demand for standard slide units in tool making and the automotive industry. The slides are available for maximum stamping forces of 30 kN, 50 kN and 150 kN. Gas springs with a restoring force of 200 daN to 500 daN according to the specific roller slide unit are used to restore the slide unit. Benefits: • Roller slide units are low maintenance and have a service life of 1 million strokes. • Thanks to the guide, loads can be applied off-centre (see nominal force in relation to punch arrangement, page 8). • Seating for the forces acting in the working direction and the return. • Slide can be dismantled while installed. • Gas springs can be dismantled while installed. • Small dimensions, large working surface. Coating: The slide guide is WC/C coated (Tungsten carbide carbon). Specifications: • Low friction • Good sliding characteristics. 2017.32. 2017.42. Roller Slide Units subject to alterations 2017.32. Roller Slide Units 2017.42. 100% 60% 40% 10 10 F Abstreifer sollte immer verwendet werden. 3 2 1 1 2 2 1 2 1 3 1234 56 7 8 50° Assembly variants: Sequence for assembly/disassembly of cutting dies: Nominal force in relation to punch arrangement: 2 . 19720 . 2004 . 1 ̄ 8 A stripping unit should always be used. subject to alterations 2017.32. 2017.42. Roller Slide Units 2 . 19721 . 2004 . 1 ̄ 9 subject to alterations Slide angle: Ensure that the angle between the driver and the slide is not less than 50°. The press stroke depends on the assembly angle of the roller slide unit (see table or diagram). Assembly angle Slide stroke ␣ 050 080 100 -20 112,0 179,2 224,0 -10 076,6 122,6 153,2 -00 059,6 095,3 119,2 -10 050,0 080,0 100,0 -20 044,2 070,8 088,5 -30 040,8 065,2 081,5 -40 038,9 062,2 077,8 -50 038,3 061,3 076,6 Einbauwinkel 0 250 200 150 100 50 0 25 50 75 100 Schieberhub [mm] Pressenhub [mm] -30° -20° -10° 20° 10° 0° α -40° -50° Press stroke Schieberhub 50° α Pressenhub + Slide stroke Press stroke Press travel [mm] Slide stroke [mm] Assembly angle 2 . 19722 . 2004 . 1 ̄ 10 2017.32. Roller Slide Units 2017.42. subject to alterations Explosionsdarstellung: 5 6 8 10 7 4 2 14 3 4 12a 15 13 11 12b 9 7 1 16 Exploded diagram: Positions: ቢ Gas spring ባ Drive roller ቤ Spindle ብ Precision dowel pin ቦ Machine screw ቧ Serrated lock washer ቨ Setscrew ቩ Slide ቪ Impact unit ቫ Impact strip ቭ Slide unit ቮ Cover strip (right/left) ቯ Slide bed ተ Setscrew ቱ Machine screw ቲ Circlip Material: ቩ-ቪ E335 (1.0060) ቫ-ቯ X100CrMoV5-1 (1.2363) [...]... Setscrew DIN 913 Slide Impact unit Impact strip Slide unit Cover strip left Cover strip right Slide bed Setscrew DIN 913 Machine screw ISO 4762 Circlip (ỉ2) Spare part Description pos Gas spring Drive roller Spindle Precision dowel pin Machine screw ISO 4762 Serrated lock washer DIN 6798 Setscrew DIN 913 Slide Impact unit Impact strip Slide unit Cover strip left Cover strip right Slide bed Setscrew... 16 Roller Slide Units subject to alterations 11 Driver for Roller Slide Units 2017.02./03./04 b1 wk a1 e2 e 1 0,01 fỹr Stiftbohrungen for dowel holes ứ13 (4x) = Y = 30 H7 wa 30 sp h1 28 6 ứ10 H7 (2x) b2 sa a3 a2 L 20 L 10 03 = counterclockwise R 0 02 = horizontal R 10 04 = clockwise R2 0 R R 30 40 2 19724 2004 1 50 R ise w d ts ck en ch clo reh Re D 12 subject to alterations Driver for Roller. .. 12a 12b 13 14 15 16 Gas spring Drive roller Spindle Precision dowel pin Machine screw ISO 4762 Serrated lock washer DIN 6798 Setscrew DIN 913 Slide Impact unit Impact strip Slide unit Cover strip left Cover strip right Slide bed Setscrew DIN 913 Machine screw ISO 4762 Circlip (ỉ2) Spare part Description pos 1 2 3 4 5 6 7 8 9 10 11 12a 12b 13 14 15 16 Gas spring Drive roller Spindle Precision dowel pin... 03 = counterclockwise R 0 02 = horizontal R 10 04 = clockwise R2 0 R R 30 40 2 19724 2004 1 50 R ise w d ts ck en ch clo reh Re D 12 subject to alterations Driver for Roller Slide Units 2017.02./03./04 Roller Slide Units Order no Driver Order no b1 b2 e1 2017.02.00.028.050 160 130 100 145 60 2017.32.00.094.050.2 2017.32.00.120.050.2 2017.42.00.094.050.2 2017.42.00.120.050.2 a1 a2 a3 h1 25 130... 236.1.0800.040 (4x) 2192.10.12.070 (2x) DIN 6798-A 13 (2x) DIN 913 M8 x 14 (4x) 3020665 4019205 4019204 (2x) 3020654 3020674-1000 3020675-1000 3020241-1000 DIN 913 M8 x 8 (2x) 2192.10.10.040 (6x) 4020406 Roller slide units order-no 2017.42.00.170.050.2 2487.12.00500.050 503513 4020234 236.1.0800.040 (4x) 2192.10.12.090 (2x) DIN 6798-A 13 (2x) DIN 913 M10 x 18 (4x) 3020231 4020233 4020232 (2x) 3020229 3020228-0500... ISO 4762 Serrated lock washer DIN 6798 Setscrew DIN 913 Slide Impact unit Impact strip Slide unit Cover strip left Cover strip right Slide bed Setscrew DIN 913 Machine screw ISO 4762 Circlip (ỉ2) Roller slide units order-no 2017.32.00.094.050.2 2480.21.00200.050 502654 4019188 236.1.0800.040 (4x) 2192.10.10.060 (2x) DIN 6798-A 10,5 (2x) DIN 913 M8 x 14 (4x) 3020670 4019189 4019195 (2x) 3020669 3020671-0500... 236.1.0800.040 (4x) 2192.10.12.070 (2x) DIN 6798-A 13 (2x) DIN 913 M8 x 14 (4x) 3020665 4019205 4019204 (2x) 3020654 3020666-1000 3020667-1000 3019199-1000 DIN 913 M8 x 8 (2x) 2192.10.10.040 (6x) 4020406 Roller slide units order-no 2017.42.00.094.050.2 2480.21.00200.050 502654 4019188 236.1.0800.040 (4x) 2192.10.10.060 (2x) DIN 6798-A 10,5 (2x) DIN 913 M8 x 14 (4x) 3020670 4019189 4019195 (2x) 3020669 3020672-0500... = 2017.02.00 = 2017.02.00.028 = 2017.02.00.070.100 = 2017.02.00.028.100 03 = counterclockwise 04 = clockwise 10 = 10 20 = 20 30 = 30 40 = 40 50 = 50 Please contact us for intermediate angles 13 Roller Slide Units 2017.32 2017.32 m x h 6 r i c l ứq 30 +0,02 0 24 0,01 b t o k 0,01 ứs(4x) g f 0,01 j ứ8 H7 (2x) M16 20 e d a 2017.32 Stroke a b Nominal force 3000 daN 2017.32.00.094.050.2 050 190 094 2017.32.00.094.080.2... 51 118 75 120 51 158 75 120 72 72 72 72 72 72 40 40 40 9 9 9 75 75 75 36 36 36 2487.12.00350.050 2487.12.00350.080 2487.12.00350.100 2 19726 2004 1 Order no 14 subject to alterations 2017.42 Roller Slide Units 2017.42 m x h 6 r i c l ứq 30 +0,02 0 v 0,01 b t o 2017.42.00.170 j 2017.42.00.094/120 k 0,01 ứs(4x) j k 0,015 g f 0,015 g f 0,015 ứs(4x) ứu H7 (2x) ứu H7 (2x) M16 M16 20 e 37 e d d a a... 2017.04.30.062.100 2017.04.40.062.100 200 170 2017.04.50.062.100 155 158 160 140 10 20 30 40 50 50 60 70 80 90 080,0 070,8 065,2 062,2 061,3 185 165 145 115 95 095 63 172 71 100,0 088,5 081,5 077,8 076,6 Sa = Slide stroke Sp = Driver stroke Note: Driver surface: surface hardened 2 19725 2004 1 Ordering example: Driver Horizontal 0 angle Width of key Max travel Order no subject to alterations = 2017 = 2017.02 . FIBRO Roller Slide Units has been designed to meet the increasing demand for standard slide units in tool making and the automotive industry. The slides. to 500 daN according to the specific roller slide unit are used to restore the slide unit. Benefits: • Roller slide units are low maintenance and have a