Mã Lổi sửa chữa xe nâng reach stacker Kalmar DRF 450, giúp các bạn tra mã một cách nhanh nhất có thể 1 Engine page – Error codes engine, general When contacting engine suppliers, use VolvoCummins codes. • Display indicates error code according to SAE J1939 SPNFMI • J1587 indicates error code according to SAE J1587 (for Volvo: Vodia). PID, PPID, SID, PSIDFMI Table 1. Specification FMI FMI Description SAEtext 0 Too high value. Valid data, but higher than normal operating range. 1 Too low value. Valid data, but lower than normal operating range. 2 Incorrect data. Intermittent or incorrect data. 3 Electrical problem. Abnormally high voltage or shortcircuiting to higher voltage. 4 Electrical problem. Abnormally low voltage or shortcircuiting to lower voltage. 5 Electrical problem. Abnormally low current or open circuit. 6 Electrical problem. Abnormally high current or shortcircuiting to frame ground. 7 Mechanical problem. Incorrect response from mechanical system. 8 Mechanical problem or electrical problem. Abnormal frequency. 9 Communication error. Abnormal update rate. 10 Mechanical problem or electrical problem. Abnormally wide variations. 11 Unknown malfunction. Nonidentifiable error. 12 Component error. Defective unit or component. 13 Incorrect calibration. Values outside calibration values. 14 Unknown malfunction. Special instructions. 15 Unknown malfunction. Reserved for future use. VDRF03.02GB Workshop manual DRF 400–450 10 D Error codes – 1 Engine page – Error codes engine (engine alternative Volvo) Description Limitation Action Connections and components Diagnostic menu Code J1587 94FMI PID94 FMI Fuel pressure sensor, short circuited to voltage, ground, or open circuit. No limitation. Check cabling between control unit and component. Check the sensor. Volvo TWD1240VE: D7942:3 Volvo TAD1250VE: D794B:16 94FMI PID94 FMI Low fuel pressure (feed). No limitation. Change fuel filter. Change fuel prefilter. Check if pressure can be built up with the hand pump. 971 PID971 Water in fuel. No limitation. Drain water separator. Clean metal filter in the fuel feed’s hose connection on the engine. Check fuel filter and fuel prefilter. 973 PID973 Waterinfuel sensor short circuited to ground or open circuit. No limitation. Check cabling between control unit and component. Check the sensor. Volvo TWD1240VE: D7942:4 Volvo TAD1250VE: D794B:8 98FMI PID98 FMI Low oil level. No limitation. Check oil level. ENGINE, menu 6 98FMI PID98 FMI Oil level sensor, short circuited to voltage, ground, or open circuit. No limitation. Check cabling between control unit and component. Check the sensor. Volvo TAD1250VE: D794B:3, B:4, A:31 ENGINE, menu 6 1001 PID1001 Low engine oil pressure. Engine will shut down. Check oil level. Change oil filter. Check the system pressure valves and the safety valve in the lubrication system. Check the sensor. ENGINE, menu 6
D Error codes – Engine Engine mm mm mm mm mm mm Error codes engine, general page – When contacting engine suppliers, use Volvo/Cummins codes • Display indicates error code according to SAE J1939 SPN/FMI • J1587 indicates error code according to SAE J1587 (for Volvo: Vodia) PID, PPID, SID, PSID/FMI Table Specification FMI FMI Description SAE-text Too high value Valid data, but higher than normal operating range Too low value Valid data, but lower than normal operating range Incorrect data Intermittent or incorrect data Electrical problem Abnormally high voltage or short-circuiting to higher voltage Electrical problem Abnormally low voltage or short-circuiting to lower voltage Electrical problem Abnormally low current or open circuit Electrical problem Abnormally high current or short-circuiting to frame ground Mechanical problem Incorrect response from mechanical system Mechanical problem or electrical problem Abnormal frequency Communication error Abnormal update rate 10 Mechanical problem or electrical problem Abnormally wide variations 11 Unknown malfunction Non-identifiable error 12 Component error Defective unit or component 13 Incorrect calibration Values outside calibration values 14 Unknown malfunction Special instructions 15 Unknown malfunction Reserved for future use Workshop manual DRF 400–450 VDRF03.02GB 10 D Error codes – Engine Error codes engine (engine alternative Volvo) page – Code 94/FMI 94/FMI Description Limitation Action Connections and components Diagnostic menu Fuel pressure sensor, short circuited to voltage, ground, or open circuit No limitation Check cabling between control unit and component Volvo TWD1240VE: D794/2:3 - Check the sensor Volvo TAD1250VE: D794/B:16 Low fuel pressure (feed) No limitation Change fuel filter - - - - Check cabling between control unit and component Volvo TWD1240VE: D794/2:4 - Check the sensor Volvo TAD1250VE: D794/B:8 J1587 PID94/ FMI PID94/ FMI Change fuel pre-filter Check if pressure can be built up with the hand pump 97/1 PID97/1 Water in fuel No limitation Drain water separator Clean metal filter in the fuel feed’s hose connection on the engine Check fuel filter and fuel pre-filter 97/3 PID97/3 Water-in-fuel sensor short circuited to ground or open circuit No limitation 98/FMI PID98/ FMI Low oil level No limitation Check oil level - ENGINE, menu 98/FMI PID98/ FMI Oil level sensor, short circuited to voltage, ground, or open circuit No limitation Check cabling between control unit and component ENGINE, menu Check the sensor Volvo TAD1250VE: D794/B:3, B:4, A:31 Low engine oil pressure Engine will shut down Check oil level - ENGINE, menu 100/1 PID100/1 Change oil filter Check the system pressure valves and the safety valve in the lubrication system Check the sensor VDRF03.02GB Workshop manual DRF 400–450 D Error codes – Engine Code 100/3 100/4 102/0 11 Description Limitation Action Connections and components Diagnostic menu Sensor oil pressure, cable short circuited to supply voltage No limitation Check cabling between control unit and component Volvo TWD1240VE: D794/1:14 ENGINE, menu Check the sensor Volvo TAD1250VE: D794/B:11 Oil pressure sensor, open circuit or short circuit to ground No limitation Check cabling between control unit and component Volvo TWD1240VE: D794/1:14 Check the sensor Volvo TAD1250VE: D794/B:11 Boost pressure high No limitation Check the turbocharger - ENGINE, menu - ENGINE, menu ENGINE, menu J1587 PID100/3 PID100/4 PID102/0 Check the sensor ENGINE, menu Check fuel quality and injectors 102/1 PID102/1 Boost pressure low Reduced engine power Check the air filter Check the turbocharger Check the sensor Check the fuel feed pressure 102/3 102/4 105/0 PID102/3 PID102/4 PID105/0 Sensor boost pressure, cable short-circuited to voltage The engine jerks more than normal during acceleration or under load Check cabling between control unit and component Volvo TWD1240VE: D794/1:3 Check the sensor Volvo TAD1250VE: D794/A:22 Boost pressure sensor, cable short circuited to ground or open circuit The engine jerks more than normal during acceleration or under load Check cabling between control unit and component Volvo TWD1240VE: D794/1:3 Check the sensor Volvo TAD1250VE: D794/A:22 High charge-air temperature Engine will shut down Check coolant level - Check that the charge-air cooler is clean ENGINE, menu ENGINE, menu Check thermostat Check the sensor Workshop manual DRF 400–450 VDRF03.02GB 12 D Error codes – Engine Code 105/3 105/4 106/FMI 106/FMI Description Limitation Action Connections and components Diagnostic menu Charge air temperature sensor, cable short circuited to supply voltage or open circuit No limitation Check cabling between control unit and component Volvo TWD1240VE: D794/1:2 ENGINE, menu Check the sensor Volvo TAD1250VE: D794/A:47 Charge air temperature sensor, cable short circuited to ground or open circuit No limitation Check cabling between control unit and component Volvo TWD1240VE: D794/1:2 Check the sensor Volvo TAD1250VE: D794/A:47 Boost pressure sensor, short circuit to voltage, ground or open circuit The engine jerks more than normal during acceleration or under load Check cabling between control unit and component Volvo TWD1240VE: D794/1:3 Check the sensor Volvo TAD1250VE: D794/A:22 Boost pressure too high No limitation Check cabling between control unit and component - ENGINE, menu - ENGINE, menu Check cabling between control unit and component Volvo TWD1240VE: D794/1:25 ENGINE, menu Check the sensor Volvo TAD1250VE: D794/B:27 J1587 PID105/3 PID105/4 PID106/ FMI PID106/ FMI ENGINE, menu ENGINE, menu Check the sensor 110/0 PID110/0 High coolant temperature Volvo TWD1240VE: Engine will shut down Volvo TAD1250VE: No limitation Check coolant level Check that radiator is clean Check thermostat Check the cap on the expansion tank Check if there’s air in coolant system Check the sensor 110/3 VDRF03.02GB PID110/3 Coolant temperature sensor, cable short circuited to supply voltage or open circuit Preheating is activated even if engine is warm Workshop manual DRF 400–450 D Error codes – Engine Code 110/4 111/1 13 Description Limitation Action Connections and components Diagnostic menu Coolant temperature sensor, cable short circuited to ground Preheating is activated even if engine is warm Check cabling between control unit and component Volvo TWD1240VE: D794/1:25 ENGINE, menu Check the sensor Volvo TAD1250VE: D794/B:27 Low coolant level Volvo TAD1250VE: Engine will shut down Check the coolant level, top up if needed - - Check cabling between control unit and component Volvo TWD1240VE: D794/2:7 - Check the sensor Volvo TAD1250VE: D794/B:23 Clean the crankcase ventilation - - Volvo TAD1250VE: D794/B:28 - - - J1587 PID110/4 PID111/1 Check the sensor Volvo TAD1250VE: No limitation 111/FMI PID111/ FMI Coolant level sensor, short circuited to voltage Volvo TWD1240VE: Engine will shut down Volvo TAD1250VE: No limitation 153/FMI 153/FMI 158/FMI PID153/ FMI PID153/ FMI PID158/ FMI Crankcase ventilation pressure too high No limitation Crankcase ventilation pressure sensor, short circuit to voltage, ground or open circuit No limitation Low battery voltage Engine may be difficult to start Check for wear on the cylinder liner, piston and piston rings Check cabling between control unit and component Check the sensor Check and charge the batteries Check the alternator Check the battery cables Workshop manual DRF 400–450 VDRF03.02GB 14 D Error codes – Engine Code J1587 172/FMI PID172/ FMI 175/0 PID175/0 Description Limitation Action Connections and components Diagnostic menu Intake air temperature sensor, short circuit to voltage, ground, or open circuit No limitation Check cabling between control unit and component Volvo TWD1240VE: D794/1:2 ENGINE, menu Check the sensor Volvo TAD1250VE: D794/A:47 High engine oil temperature Reduced engine power Check oil level - ENGINE, menu Check cabling between control unit and component Volvo TWD1240VE: D794/1:1 ENGINE, menu Check the sensor Volvo TAD1250VE: D794/A:31, B:3, B:4 Check cabling between control unit and component Volvo TWD1240VE: D794/1:1 Check the sensor Volvo TAD1250VE: D794/A:31, B:3, B:4 Check the lubrication system’s thermostat Check the sensor 175/3 175/4 PID175/3 PID175/4 Oil temperature sensor, cable short circuited to supply voltage or open circuit No limitation Oil temperature sensor, cable short circuited to ground No limitation ENGINE, menu 190/FMI PID190/ FMI Engine rpm too high No limitation Ease off throttle or select higher gear - - 608/FMI PPID98/ FMI Signal error for start and stop No limitation Check the CAN bus drivetrain - CAN/ POWER, menu 620/3 SID232/3 Voltage feed to sensor, cable short circuited to voltage Several error codes for sensor error Check cabling between control unit and component Volvo TWD1240VE: D794/1:5 - 1079/2 Reduced engine power Incorrect instrument values VDRF03.02GB Workshop manual DRF 400–450 Volvo TAD1250VE: D794/B:17 D Error codes – Engine Code 620/4 Description Limitation Action Connections and components Diagnostic menu Voltage feed to sensor, cable short circuited to ground Several error codes for sensor error Check cabling between control unit and component Volvo TWD1240VE: D794/1:4 - J1587 SID232/4 1079/3 Reduced engine power Volvo TAD1250VE D794/B:17 Incorrect instrument values 626/3 626/4 626/5 629/FMI 15 PID45/3 PID45/4 PID45/5 SID254/ FMI Preheating relay, cable short circuited to voltage Preheating cannot be activated Preheating relay, cable short circuited to ground Preheating is continually activated Preheating relay, open circuit on cable or defective component Preheating cannot be activated Engine control unit (D794), internal fault The engine will not start Check cabling between control unit and component Volvo TWD1240VE: D794/2:36 ENGINE, menu Check the relay Volvo TAD1250VE: D794/B:25 Check cabling between control unit and component Volvo TWD1240VE: D794/2:36 Check the relay Volvo TAD1250VE: D794/B:25 Check cabling between control unit and component Volvo TWD1240VE: D794/2:36 Check the relay Volvo TAD1250VE: D794/B:25 Change the control unit - - ENGINE, menu ENGINE, menu Engine runs roughly 630/FMI SID253/ FMI Engine control unit (D794), memory error The engine will not start Re-program the control unit - - 636/3 SID21/3 Sensor rpm camshaft, no signal Engine takes longer time to start than normal Engine runs normally when it has started Check cabling between control unit and component Volvo TWD1240VE: D794/1:7, 1:18 - Check the sensor Volvo TAD1250VE: D794/B:45, B:46 Workshop manual DRF 400–450 VDRF03.02GB 16 D Error codes – Engine Code 636/8 637/2 Description Limitation Action Connections and components Diagnostic menu Sensor engine rpm, camshaft, abnormal frequency Engine takes longer time to start than normal Engine runs normally when it has started Check cabling between control unit and component Volvo TWD1240VE: D794/1:7, 1:18 - Check the sensor Volvo TAD1250VE: D794/B:45, B:46 Engine speed sensor, flywheel, irregular signal Engine is extremely difficult to start and runs rough, if it starts Check cabling between control unit and component Volvo TWD1240VE: D794/1:30, 1:31 J1587 SID21/8 SID22/2 Check the sensor ENGINE, menu Volvo TAD1250VE: D794/B:37, B:38 637/3 SID22/3 Sensor engine rpm, flywheel, abnormal frequency Engine is extremely difficult to start and runs rough, if it starts Check cabling between control unit and component Check the sensor Volvo TWD1240VE: D794/1:30, 1:31 ENGINE, menu Volvo TAD1250VE: D794/B:37, B:38 637/8 639/FMI VDRF03.02GB SID22/8 SID231/ FMI Sensor engine rpm, flywheel, abnormal frequency Communication error with Engine control unit (D794), configuration error Engine is extremely difficult to start and runs rough, if it starts Engine off: engine cannot be started Engine on: engine goes to idle and can only be stopped by using the emergency stop Check cabling between control unit and component Check that the sensor is connected correctly Use diagnostic menu to find incorrect segment Check cabling between control unit and component Check the control unit Workshop manual DRF 400–450 Volvo TWD1240VE: D794/1:30, 1:31 ENGINE, menu Volvo TAD1250VE: D794/B:37, B:38 Volvo TWD1240VE: D794/2:1, 2:2 Volvo TAD1250VE: D794/B:51, B:55 CAN/ POWER, menu D Error codes – Engine Code J1587 639/FMI SID231/ FMI 17 Description Limitation Action Connections and components Diagnostic menu Communication error with Engine control unit (D794), configuration error Instruments and controls not work Use diagnostic menu to find incorrect segment - CAN/ POWER, menu Check cabling between control unit and component Check the control unit 639/FMI SID240/ FMI Engine control unit, memory error It may not be possible to start the engine Re-program the control unit - - 651/2 SID1/2 Electric failure, injector cylinder Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Volvo TWD1240VE: D794/1:11, 1:12 - Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component 651/3 651/4 651/5 SID1/3 SID1/4 SID1/5 Electric failure, injector cylinder Electric failure, injector cylinder Electric failure, injector cylinder Check the injector Volvo TAD1250VE: D794/A:20, A:24 Check the injector Volvo TWD1240VE: D794/1:11, 1:12 - Volvo TAD1250VE: D794/A:20, A:24 Check the injector Volvo TWD1240VE: D794/1:11, 1:12 - Volvo TAD1250VE: D794/A:20, A:24 Check the injector Workshop manual DRF 400–450 Volvo TWD1240VE: D794/1:11, 1:12 - Volvo TAD1250VE: D794/A:20, A:24 VDRF03.02GB 18 D Error codes – Engine Code 651/7 Description Limitation Action Connections and components Diagnostic menu Incorrect compression or defective injector cylinder Runs rough at low rpm and low load Check fuel pressure Volvo TWD1240VE: D794/1:11, 1:12 - J1587 SID1/7 Check valve clearance Check cabling between control unit and component Check the injector Perform compression test and check cylinder 651/11 652/2 652/3 652/4 VDRF03.02GB SID1/11 SID2/2 SID2/3 SID2/4 Electric failure, injector cylinder Electric failure, injector cylinder Electric failure, injector cylinder Electric failure, injector cylinder Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Engine runs on cylinders, sounds rough and has reduced power Check cabling between control unit and component Check the injector Volvo TAD1250VE: D794/A:20, A:24 Volvo TWD1240VE: D794/1:11, 1:12 - Volvo TAD1250VE: D794/A:20, A:24 Check the injector Volvo TWD1240VE: D794/1:22, 1:12 - Volvo TAD1250VE: D794/A:20, A:24 Check the injector Volvo TWD1240VE: D794/1:22, 1:12 - Volvo TAD1250VE: D794/A:12, A:16 Check the injector Workshop manual DRF 400–450 Volvo TWD1240VE: D794/1:22, 1:12 Volvo TAD1250VE: D794/A:12, A:16 - D Error codes – Control system Code 265 266 267 268 269 270 119 Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, side shift, right (Y6021) Side shift of attachment not working Check cabling between the control unit and the component with diagnostic menu D791-1/K1:30 – Y6021/1 ATTACH, menu 7.4.3 Control valve attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, side shift, left (Y6020) Side shift of attachment not working D791-1/K1:31 – Y6020/1 ATTACH, menu 7.4.3 Control valve attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, lock twistlock, (Y6040) Twistlock not working D791-1/K1:32 – Y6040/1 ATTACH, menu 7.9.1.3 Control valve attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, open twistlock, (Y6039) Twistlock not working D791-1/K1:33 – Y6039/1 ATTACH, menu 7.9.1.3 Control valve attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, tilt lock (Y6012-1) Tilt locked, tilt damping and controllable tilt not working Check cabling between the control unit and the component with diagnostic menu D791-1/K1:7 – Y6012-1/1 ATTACH, menu 15 7.7.4 Lock valve, tilt The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, tilt lock (Y6012-2) Tilt locked, tilt damping and controllable tilt not working Check cabling between the control unit and the component with diagnostic menu D791-1/K1:9 – Y6012-2/1 ATTACH, menu 15 7.7.4 Lock valve, tilt Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check the solenoid valve Check the solenoid valve Workshop manual DRF 400–450 VDRF03.02GB 120 Code 271 272 273 274 287 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in circuit for voltage feed to attachment position sensor Twistlocks, rotation stop, and spreading not working Check cabling between the control unit and the component with diagnostic menu D791-1/K1:10 – B769/A, B777-2/A, B7225/A, B7202R/A, B7204R/A, B7205R/A, B7203R/A, B7202L/A, B7204L/A, B7205L/A, B7203L/A, B7224/A ATTACH, menu 5, 6, 7, 21 7.5.10 Position sensor, spreading D791-1/K1:25 – H562/1 ATTACH, menu 10 7.9.1 Twistlocks D791-1/K1:29 – H564/1 ATTACH, menu 10 7.9.1 Twistlocks D791-1/K1:39 – H563/1 ATTACH, menu 10 7.9.1 Twistlocks D791-1/K1:16 – Y6008/2 ATTACH, menu 11 7.6.3 Control valve attachment Check the sensor The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light, open twistlocks (H562) Indicator light, open twistlocks, not working Check bulb The transistor has been triggered due to short circuit or open circuit in circuit for alignment indicator light (H564) Indicator light alignment twistlock not working Check bulb The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light, locked twistlocks (H563) Indicator light, locked twistlocks, not working Check bulb Faulty signal from Solenoid valve, rotation clockwise (Y6008) Return current does not match control current Rotation of attachment not working Check cabling between the control unit and the component with diagnostic menu VDRF03.02GB Check the lamp holder 7.6.10 Sensor, rotation stop 7.9.1.8 Sensor alignment 7.9.1.9 Sensor, twistlocks 8.2.1.6 Sensor, boom length (position sensor) Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 D Error codes – Control system Code 288 289 290 298 299 300 121 Description Limitation Action Connections and components Diagnostic menu Group Faulty signal from Solenoid valve, rotation anticlockwise (Y6009) Return current does not match control current Rotation of attachment not working Check cabling between the control unit and the component with diagnostic menu D791-1/K1:17 – Y6009/2 ATTACH, menu 12 7.6.3 Control valve attachment Faulty signal from Solenoid valve, spreading out (Y6018) Return current does not match control current Spreading not working D791-1/K1:18 – Y6018/2 ATTACH, menu 13 7.5.3 Control valve attachment Faulty signal from Solenoid valve, spreading in (Y6019) Return current does not match control current Spreading not working D791-1/K1:19 – Y6019/2 ATTACH, menu 14 7.5.3 Control valve attachment Twistlock sensor indicates that left twistlock is between open and locked position Lifting and extension not working - ATTACH, menu 7.9.1.9 Sensor twistlocks Twistlock sensor indicates that right twistlock is between open and locked position Lifting and extension not working - ATTACH, menu 7.9.1.9 Sensor twistlocks Alignment sensor indicates unreasonable distance Twistlock not working - ATTACH, menu 7.9.1.8 Sensor alignment Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check that Sensors twistlock are clean and correctly adjusted Check cabling between the control unit and the component with diagnostic menu Check that Sensors twistlock are clean and correctly adjusted Check cabling between the control unit and the component with diagnostic menu Check that the alignment sensors are clean and correctly adjusted Check that alignment pin runs smoothly Check cabling between the control unit and the component with diagnostic menu Workshop manual DRF 400–450 VDRF03.02GB 122 Code 301 302 303 304 311 312 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group Redundant voltage feed left to Control unit, attachment option (D791-2) does not reach destination - Check cabling between the control unit and the component with diagnostic menu D791-2/K2:7 CAN/ POWER, menu 17 11.5.1.2 Redundant voltage feed of Control units Redundant voltage feed left to Control unit, attachment option (D791-2) does not reach destination - D791-2/K2:8 CAN/ POWER, menu 17 11.5.1.2 Redundant voltage feed of Control units Incorrect power supply to Control unit, attachment option (D791-2) Voltage under 18 V or over 32 V Levelling, tilt and special function not working Check fuse F58-3/1 and F52-1, change if needed D791-2/K2:1, K2:9, K2:10 – F52-1 – F583/1 CAN/ POWER, menu 17 11.5.1.4 Emergency stop switch voltage Incorrect emergency stop switch voltage to Control unit, attachment option (D7912) Functions supplied with emergency stop switch voltage lack feed Levelling, tilt and special function not working Check fuse F58-3/1 and F52-1, change if needed D791-2/K2:11 – F52-1 – F58-3/1 CAN/ POWER, menu 17 11.5.1.4 Emergency stop switch voltage The transistor has been triggered due to short circuit in the circuit for Solenoid valve, levelling right (Y6035) Levelling not working Check cabling between the control unit and the component with diagnostic menu D791-2/K1:2 – Y6035/1 ATTACH, menu 19 7.8.3 Control valve attachment The transistor has been triggered due to short circuit in the circuit for Solenoid valve, levelling left (Y6036) Levelling not working D791-2/K1:3 – Y6036/1 ATTACH, menu 20 7.8.3 Control valve attachment VDRF03.02GB Check the control unit Check cabling between the control unit and the component with diagnostic menu Check the control unit Check cabling between the control unit and the component with diagnostic menu Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 D Error codes – Control system Code 313 314 315 316 123 Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit in the circuit for Solenoid valve, tilt out (Y6010) Controllable tilt not working Check cabling between the control unit and the component with diagnostic menu D791-2/K1:4 – Y6010/1 ATTACH, menu 16 7.7.5 Control valve attachment The transistor has been triggered due to short circuit in the circuit for Solenoid valve, tilt in (Y6011) Controllable tilt not working D791-2/K1:5 – Y6011/1 ATTACH, menu 17 7.7.5 Control valve attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, levelling lock(Y6034-1) Levelling is locked, controllable levelling and float position not working Check cabling between the control unit and the component with diagnostic menu D791-2/K1:30 – Y6034-1/1 ATTACH, menu 18 7.8.6 Valve block, levelling cylinders The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, levelling lock (Y6034-2) Levelling is locked, controllable levelling and float position not working Check cabling between the control unit and the component with diagnostic menu D791-2/K1:31 – Y6034-2/1 ATTACH, menu 18 7.8.6 Valve block, levelling cylinders Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check the solenoid valve Check the solenoid valve 317 Incorrect output signal special function WARNING D791-2/K1:32 318 Incorrect output signal special function WARNING D791-2/K1:33 319 Incorrect output signal special function WARNING D791-2/K1:7 320 Incorrect output signal special function WARNING D791-2/K1:9 321 Incorrect output signal special function WARNING D791-2/K1:10 322 Incorrect output signal special function WARNING D791-2/K1:25 Workshop manual DRF 400–450 VDRF03.02GB 124 Code 337 338 339 340 351 352 353 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group Faulty signal from Solenoid valve, levelling right (Y6035) Return current does not match control current Levelling not working Check cabling between the control unit and the component with diagnostic menu D791-2/K1:16 – Y6035/2 ATTACH, menu 17 7.8.3 Control valve attachment Faulty signal from Solenoid valve, levelling left (Y6036) Return current does not match control current Levelling not working D791-2/K1:17 – Y6036/2 ATTACH, menu 18 7.8.3 Control valve attachment Faulty signal from Solenoid valve, tilt out (Y6010) Return current does not match control current Controllable tilt not working D791-2/K1:18 – Y6010/2 ATTACH, menu 14 7.7.5 Control valve attachment Faulty signal from Solenoid valve, tilt in (Y6011) Return current does not match control current Controllable tilt not working D791-2/K1:19 – Y6011/2 ATTACH, menu 15 7.7.5 Control valve attachment Redundant voltage feed left to Control unit, attachment left jack pair (D791-3) does not reach destination - D791-3/K2:7 CAN/ POWER, menu 18 11.5.1.2 Redundant voltage feed of Control units Redundant voltage feed right to Control unit, attachment left jack pair (D791-3) does not reach destination - D791-3/K2:8 CAN/ POWER, menu 18 11.5.1.2 Redundant voltage feed of Control units Incorrect power supply to Control unit, attachment left jack pair (D791-3) Voltage under 18 V or over 32 V Left lifting jacks not working D791-3/K2:1 – F52-2 – F58-3/1 CAN/ POWER, menu 18 11.5.1.4 Emergency stop switch voltage VDRF03.02GB Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the control unit Check cabling between the control unit and the component with diagnostic menu Check the control unit Check fuse F58-3/1 and F52-2, change if needed Check cabling between the control unit and the component with diagnostic menu Workshop manual DRF 400–450 D Error codes – Control system Code 354 357 358 360 361 362 125 Description Limitation Action Connections and components Diagnostic menu Group Incorrect emergency stop switch voltage to Control unit, attachment left jack pair (D791-3) Functions supplied with emergency stop switch voltage lack feed Left lifting jacks not working Check fuse F58-3/1 and F52-2, change if needed D791-3/K2:11 – F52-2 – F58-3/1 CAN/ POWER, menu 18 11.5.1.4 Emergency stop switch voltage The transistor has been triggered due to short circuit or open circuit in the circuit for Working lights left lifting jacks (E404-6L) Working lights left lifting jacks not working Check bulb D791-3/K1:1 – E404-6L/1 - 9.6.11 Working lights attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, levelling lock(Y6034-1) and Solenoid valve, levelling lock(Y60342) Levelling is locked, controllable levelling and float position not working Check cabling between the control unit and the component with diagnostic menu D791-3/K1:15 – Y6034-1/1, Y6034-2/1 ATTACH, menu 18 7.8.6 Valve block, levelling cylinders The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, operating position (Y6053L) Left lifting jacks not working Check cabling between the control unit and the component with diagnostic menu D791-3/K1:42 – Y6053L/1 COMBI, menu 16 7.9.2.5 Valve, operating position The transistor has been triggered due to short circuit in the circuit for Solenoid valve, levelling right (Y6035) Levelling not working D791-3/K1:2 – Y6035/1 ATTACH, menu 19 7.8.3 Control valve attachment The transistor has been triggered due to short circuit in the circuit for Solenoid valve, levelling left (Y6036) Levelling not working D791-3/K1:3 – Y6036/1 ATTACH, menu 20 7.8.3 Control valve attachment Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 VDRF03.02GB 126 Code 363 364 365 366 367 368 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, front knee in (Y6057L) Left lifting jacks not working Check cabling between the control unit and the component with diagnostic menu D791-3/K1:4 – Y6057L/1 COMBI, menu 11 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, front knee out (Y6056L) Left lifting jacks not working D791-3/K1:5 – Y6056L/1 COMBI, menu 10 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, rear knee in (Y6059L) Left lifting jacks not working D791-3/K1:30 – Y6059L/1 COMBI, menu 13 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, rear knee out (Y6058L) Left lifting jacks not working D791-3/K1:31 – Y6058L/1 COMBI, menu 12 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, lowering front jack (Y6013L) Left lifting jacks not working D791-3/K1:32 – Y6013L/1 COMBI, menu 10 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, front jack up (Y6060L) Left lifting jacks not working D791-3/K1:33 – Y6060L/1 COMBI, menu 11 7.9.2.3 Control valve, lifting jacks VDRF03.02GB Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 D Error codes – Control system Code 369 370 371 372 373 374 127 Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, lowering rear jack (Y6014L) Left lifting jacks not working Check cabling between the control unit and the component with diagnostic menu D791-3/K1:7 – Y6014L/1 COMBI, menu 12 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, rear jack up (Y6061L) Left lifting jacks not working D791-3/K1:9 – Y6061L/1 COMBI, menu 13 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H566R) Indicator light alignment lifting jack right front not working Check bulb D791-3/K1:10 – H566R/1 COMBI, menu 7.9.2 Lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H567R) Indicator light alignment lifting jack right rear not working Check bulb D791-3/K1:25 – H567R/1 COMBI, menu 7.9.2 Lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H556L) Indicator light alignment lifting jack left front not working Check bulb D791-3/K1:29 – H566L/1 COMBI, menu 7.9.2 Lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H556L) Indicator light alignment lifting jack left rear not working Check bulb D791-3/K1:39 – H567L/1 COMBI, menu 7.9.2 Lifting jacks Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Workshop manual DRF 400–450 VDRF03.02GB 128 Code 375 376 377 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, clamp (Y6054L) Left lifting jacks not working Check cabling between the control unit and the component with diagnostic menu D791-3/K1:11 – Y6054L/1 COMBI, menu 15 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, clamp release (Y6055L) Left lifting jacks not working D791-3/K1:12 – Y6055L/1 COMBI, menu 15 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for voltage feed to position sensor, left jack pair Left lifting jacks not working D791-3/K1:26 – B7212L/A, B7213L/A, B7214L/A, B7215L/A, B7216L/A, B7217L/A, B7218L/A, B7219L/A, B7220L/A COMBI, menu 2, 3, 4, 5, 7.9.2.9 Sensor, operating position Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the sensor 7.9.2.10 Sensor, knee 7.9.2.13 Sensor, lifting jacks 7.9.2.15 Sensor, alignment 7.9.2.16 Sensor, clamping position 387 388 Faulty signal from Solenoid valve, levelling right (Y6035) Return current does not match control current Levelling not working Faulty signal from Solenoid valve, levelling left (Y6036) Return current does not match control current Levelling not working VDRF03.02GB Check cabling between the control unit and the component with diagnostic menu D791-3/K1:16 – Y6035/2 ATTACH, menu 19 7.8.3 Control valve attachment D791-3/K1:17 – Y6036/2 ATTACH, menu 20 7.8.3 Control valve attachment Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 D Error codes – Control system Code 401 402 403 404 407 410 129 Description Limitation Action Connections and components Diagnostic menu Group Redundant voltage feed left to Control unit, attachment right jack pair (D791-4) does not reach destination - Check cabling between the control unit and the component with diagnostic menu D791-4/K2:7 CAN/ POWER, menu 19 11.5.1.2 Redundant voltage feed of Control units Redundant voltage feed right to Control unit, attachment right jack pair (D791-4) does not reach destination - D791-4/K2:8 CAN/ POWER, menu 19 11.5.1.2 Redundant voltage feed of Control units Incorrect power supply to Control unit, attachment right jack pair (D791-4) Voltage under 18 V or over 32 V Right lifting jacks and controllable tilt not working Check fuse F58-3/1 and F52-2, change if needed D791-4/K2:1 – F52-2 – F58-3/1 CAN/ POWER, menu 19 11.5.1.4 Emergency stop switch voltage Incorrect emergency stop switch voltage to Control unit, attachment right jack pair (D791-4) Control switch cannot be disengaged Right lifting jacks and controllable tilt not working Check fuse F58-3/1 and F52-2, change if needed D791-4/K2:11 – F52-2 – F58-3/1 CAN/ POWER, menu 19 11.5.1.4 Emergency stop switch voltage The transistor has been triggered due to short circuit or open circuit in the circuit for Working lights left lifting jacks (E404-6R) Working lights left lifting jacks not working Check bulb D791-4/K1:1 – E404-6R - 9.1.11 Working lights attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, operating position (Y6053R) Right lifting jacks not working Check cabling between the control unit and the component with diagnostic menu D791-4/K1:42 – Y6053R/1 COMBI, menu 16 7.9.2.5 Valve, operating position Check the control unit Check cabling between the control unit and the component with diagnostic menu Check the control unit Check cabling between the control unit and the component with diagnostic menu Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 VDRF03.02GB 130 Code 411 412 413 414 415 416 417 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit in the circuit for Solenoid valve, tilt out (Y6010) Controllable tilt not working Check cabling between the control unit and the component with diagnostic menu D791-4/K1:15 – Y6010/1 ATTACH, menu 16 7.7.5 Control valve attachment The transistor has been triggered due to short circuit in the circuit for Solenoid valve, tilt in (Y6010) Controllable tilt not working D791-4/K1:15 – Y6011/1 ATTACH, menu 17 7.7.5 Control valve attachment The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, front knee in (Y6057R) Right lifting jacks not working D791-4/K1:4 – Y6057R/1 COMBI, menu 11 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, front knee out (Y6056R) Right lifting jacks not working D791-4/K1:5 – Y6056R/1 COMBI, menu 10 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, rear knee in (Y6059R) Right lifting jacks not working D791-4/K1:30 – Y6059R/1 COMBI, menu 13 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit in the circuit for Solenoid valve, rear knee out (Y6058L) Right lifting jacks not working D791-4/K1:31 – Y6058R/1 COMBI, menu 12 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, lowering front jack (Y6013R) Right lifting jacks not working D791-4/K1:32 – Y6013R/1 COMBI, menu 10 7.9.2.3 Control valve, lifting jacks VDRF03.02GB Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 D Error codes – Control system Code 418 419 420 421 422 423 131 Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, front jack up (Y6060R) Right lifting jacks not working Check cabling between the control unit and the component with diagnostic menu D791-4/K1:33 – Y6060R/1 COMBI, menu 11 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, lowering rear jack (Y6014R) Right lifting jacks not working D791-4/K1:7 – Y6014R/1 COMBI, menu 12 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, rear jack up (Y6061R) Right lifting jacks not working D791-4/K1:9 – Y6061R/1 COMBI, menu 13 7.9.2.3 Control valve, lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H580) Indicator light front jacks raised not working Check bulb D791-4/K1:10 – H580/1 COMBI, menu 7.9.2 Lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H581) Indicator light front jacks lowered not working Check bulb D791-4/K1:25 – H581/1 COMBI, menu 7.9.2 Lifting jacks The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H578) Indicator light clamping position lifting jacks front not working Check bulb D791-4/K1:29 – H578/1 COMBI, menu 7.9.2 Lifting jacks Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Workshop manual DRF 400–450 VDRF03.02GB 132 D Error codes – Control system Description Limitation Action Connections and components Diagnostic menu Group The transistor has been triggered due to short circuit or open circuit in the circuit for Indicator light (H579) Indicator light clamping position lifting jacks rear not working Check bulb D791-4/K1:39 – H579/1 COMBI, menu 7.9.2 Lifting jacks 425 The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, clamp (Y6054R) Right lifting jacks not working D791-4/K1:2 – Y6054R COMBI, menu 15 7.9.2.3 Control valve, lifting jacks 426 The transistor has been triggered due to short circuit or open circuit in the circuit for Solenoid valve, clamp release (Y6055R) Right lifting jacks not working D791-4/K1:3 – Y6055R COMBI, menu 15 7.9.2.3 Control valve, lifting jacks 427 The transistor has been triggered due to short circuit or open circuit in the circuit for voltage feed to position sensor, right jack pair Right lifting jacks not working D791-4/K1:26 – B7212R/A, B7213R/A, B7214R/A, B7215R/A, B7216R/A, B7217R/A, B7218R/A, B7219R/A, B7220R/A COMBI, menu 2, 3, 4, 5, 7.9.2.9 Sensor, operating position Code 424 Check the lamp holder Check cabling between the control unit and the component with diagnostic menu Check cabling between the control unit and the component with diagnostic menu Check the sensor 7.9.2.10 Sensor, knee 7.9.2.13 Sensor, lifting jacks 7.9.2.15 Sensor, alignment 7.9.2.16 Sensor, clamping position 437 Faulty signal from Solenoid valve, tilt out (Y6010) Return current does not match control current VDRF03.02GB Controllable tilt not working Check cabling between the control unit and the component with diagnostic menu Check the solenoid valve Workshop manual DRF 400–450 D791-4/K1:16 – Y6010/2 ATTACH, menu 16 7.7.5 Control valve attachment D Error codes – Control system 133 Description Limitation Action Connections and components Diagnostic menu Group Faulty signal from Solenoid valve, tilt in (Y6010) Return current does not match control current Controllable tilt not working Check cabling between the control unit and the component with diagnostic menu D791-4/K1:17 – Y6011/2 ATTACH, menu 17 7.7.5 Control valve attachment 451 Redundant voltage feed left to KID control unit (D795) does not reach destination - Check cabling between the control unit and the component with diagnostic menu 795/K1:7 CAN/ POWER, menu 14 11.5.1.2 Redundant voltage feed of Control units 452 Redundant voltage feed right to KID control unit (D795) does not reach destination - Check cabling between the control unit and the component with diagnostic menu 795/K1:8 CAN/ POWER, menu 14 11.5.1.2 Redundant voltage feed of Control units 460 No messages received on CAN-buffer Incorrect values in operating menus Use diagnostic menu to check CAN-bus D795/K1:10, K1:11, K1:12, K1:13 CAN/ POWER, menu 1, 2, 21 11.6.2 Redundant CAN-bus 461 No messages received on CAN-buffer Error codes from other Control units cannot be shown Use diagnostic menu to check CAN-bus D795/K1:5, K1:6 CAN/ POWER, menu 1, 2, 21 11.6.2 Redundant CAN-bus 500 Time for service - Check that servicing has been performed If servicing has been performed following the Cargotec service schedule, reset the service indicator; see section Control system, group 8.2.6 Service indicator - - 8.2.6 Service indicator Code 438 Check the solenoid valve Workshop manual DRF 400–450 VDRF03.02GB ... Error codes – Transmission 39 Transmission mm mm mm mm mm mm Error codes, transmission page – The machine is available with two transmission alternatives, transmission alternative Dana and transmission... unit and component Connections and components Diagnostic menu D793/S1 B6069 TRANSM, menu 10 D793/S1 B6069 TRANSM, menu 10 D793/S1 B6069 TRANSM, menu 10 D793/S1 B6069 TRANSM, menu 10 SPN/FM1 7F016/4... Limitation Action Connections and components Diagnostic menu SPN/FM1 00/50 7F09D/C Memory error in control unit transmission Transmission locked in neutral (Shut-down) - - - 00/51 7F09D/C Memory