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DOWLOAD FREE: Contact: Mr Hướng Phone number: 0901 587 021 ® INTECONT PLUS Weighfeeder Operation Manual BV-H2215 GB Contacts, Copyright Sales: Tel.: E-Mail: +49 (0)6151 32 - 10 28 sales.process@schenck.net Service: 24h emergency hotline: +49 (0) 172 - 650 17 00 Discont Weighing Technology +49 (0) 171 - 255 11 95 Continuous Weighing Technology E-Mail: service.process@schenck.net Business Segments: Heavy Duty Weighing & Feeding Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 26 23 +49 (0) 61 51 32 - 32 70 bvh.process@schenck.net Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 25 72 +49 (0) 61 51 32 - 20 72 bvl.process@schenck.net Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 10 75 +49 (0) 61 51 32 - 30 96 bvs.process@schenck.net Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 24 48 +49 (0) 61 51 32 - 13 69 bvt.process@schenck.net Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 17 58 +49 (0) 61 51 32 - 36 32 bvk.process@schenck.net Light Duty Weighing & Feeding Vibrating Machines Transport & Logistics Components & Spare Parts © Copyright 2004 SCHENCK PROCESS GmbH Measuring and Process Systems Landwehrstrasse 55, D-64293 Darmstadt http://www.schenck-process.com All rights reserved Any reproduction of manual, regardless of method, without prior permission by SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited Subject to change without prior notice INTECONT PLUS VDB Contents Overview Operation Power ON· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Signal Lamps · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Normal Display · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Operation In Normal Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Event Messages· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Function Distributor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Display Test and Version Number · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Volumetric, Volumetric Synchronous, Gravimetric Modes · · · · · · · · · · · · · · · · · · · · 10 Keyboard Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10 Activate/Deactivate EasyServe · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10 Feeder · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11 Printing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11 Zero Setting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13 Read Parameters · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 14 Batching Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 14 Control Overview 17 Operating Principle 19 Technical Data 23 Characteristics 27 Setting Programs 31 Calibration Functions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 32 Belt Circuit LB · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 32 Tare TW · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 33 Weight Check CW · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 35 Simulation Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 36 Set Time · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 37 Service Values 39 Parameterization 43 Select Parameters 44 Enter Parameters 44 Hardware Configuration 45 Load Default Parameters 45 Parameter Overview 46 10 0434 Event Messages 85 System Messages S 85 Material Flow B (Batching) 86 Electrical System E 87 Calibration C 87 Maximum H 88 Minimum L 88 Signal Lamps 89 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED Contents BV-H2215 GB I - VDB 11 INTECONT PLUS Commissioning 93 How To Operate Your INTECONT · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 93 Mechanical Prerequisites · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 94 Electrical Prerequisites · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 95 Enter Parameters · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 95 Control · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 97 Functional Check · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 98 Calibration · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 98 Check Using Check Weight · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 99 Check Belt Speed · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 99 Check Using Material · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 100 Belt Run Monitoring · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 100 Belt Influence Compensation BIC · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 101 Control For Point of Discharge (CDP) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 101 Linearization · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 102 Test Plug · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 102 12 Details 103 Setpoint and Start Sources 103 Batching 105 Data Flow Diagrams: Measurement 107 Data Flow Diagrams: Control 111 Applications: 116 Connection Diagram 118 Base Card 118 Option Card 120 Weighing Plattforms 122 Effective Platform Length 122 Check Weight QPRF 123 Conveyor Belt Inclination 124 Printer Connection 125 13 Replacement Instructions 127 Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG 127 This manual applies to software version: Edition VDB 20600-05 : 0434 0434 Contents BV-H2215 GB I-2 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB Overview What Is The INTECONT: Display: INTECONT PLUS is designed as measuring and evaluation system for x - dot matrix with mm character height Belt Weighers Solids Flow Meters Mass Flow Meters Mass Flow Feeders Weighfeeders Loss-in-weight Feeders The system is supplied in variants: Without option card (standard) With option card VFE 610V for additional input/outputs and printer With option card for fieldbus VSS021V : Modbus/S5 VPB 020V: Profibus VCB020V: DeviceNet VET020V: MODBUS/TCP This manual applies to controlling systems equipped with conveyor belt Weighfeeder Control of feed rate via belt speed Belt weigher with controlled prefeeder Control of feed rate via belt load Belt weigher with constant load Control of belt load via belt speed Upper display left right Lower display left right : running message : set feed rate in kg/h or t/h : event messages : selectable feed rate, belt speed, etc Display can be changed over to American units LEDs: green and red LEDs Green LEDs Red LEDs : Ready : Error or limit value messages Keyboard: Flexible membranes with tactile touch gB TU i Start/stop Preselect lower display Select functions Reset counter For Further Reading: Fieldbus manual BVH2220 S5-RK512 (3964R) FH 458 Modbus (Comp) FH 525 O E1 P = 0 kg/h I = 0 kg/h 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED Overview BV-H2215 GB VDB G O N INTECONT PLUS Measuring Technique: f P B9 KL FUNC Call function distributor and event texts n Precision AC voltage amplifier with continuous correction of zero point and range DEL Acknowledge event message, delete input n ESC Abort function Highly resolving analog-to-digital converter The integrated method is designed to efficiently suppress mains voltage interferences n 16-bit microcontroller n Unlimited storage of counter configuration and calibration data ENT Start function, acknowledge input DAT readings, The schematic below shows all inputs and outputs Prepare input, e.g of setpoint Enter parameters Enter sign and decimal point Some Definitions: I Feed rate in kg/h or t/h Material amount discharged from conveyor belt per unit time P = Feed rate setpoint in kg/h or t/h Z = Amount fed in kg or t Amount fed = feed rate x feed time V = Conveyor belt speed in m/s Q = Belt load in kg/m Weight of material on one belt meter Gravimetric : Controlled mode Volumetric : Uncontrolled mode Y = = O P = 1500 kg/h I = 1498 kg/h Controller output in mA Measuring Principle: L/C Belt load Q and speed V are continuously measured and multiplied with one another The result is feed rate I used to determine the amount fed out = Load cell used to acquired belt load Q D = Speed transducer S = Belt circuit sensor for automatic belt influence compensation BIC (not always present) M = Drive motor 24 V = Power supply MIN = Relay output for lower limit values MAX = Relay output for upper limit value I Q V Overview BV-H2215 GB in kg/h in kg/m in m/s Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights 0434 INTECONT PLUS ALARM = Relay output for ALARM DEV = Relay output for DEVIATION fault VDB START/STOP = Start / stop scale ACK = Acknowledge event message SET = Analog setpoint SERIAL = Printer and host computer ON = Scale is active Outputs for control of belt and prefeeder drives, connection of totalizing counter and analog display unit are available RELEASE = Release 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED Overview BV-H2215 GB VDB INTECONT PLUS Operation Power ON Signal Lamps During power failure all counter readings counter pulses still to be output preselected normal displays, Service values, e.g ON-time are stored for an unlimited time The internal clock continues running for approx days After power-up, an automatic display and lamp test is performed, followed by the display version number, then by normal displays Message E1 E1 P = 0 kg/h I = kg/h E1 a b P = 0 kg/h I = kg/h (green) POWER OK lit if all power supplies are OK (green) X CPU OK lit if microprocessor is ready to operate (red) ALARM flashes if an Alarm is available In addition, the event code is shown in lower display line MIN (red) MIN LIMIT VALUE lit if feed rate limit value is exceeded down MAX (red) MAX LIMIT VALUE lit if feed rate limit value is exceeded up reports power failure Message can be configured as ALARM or WARNING X ALARM: Red lamp and symbol E1 flash Acknowledge message before starting scale WARNING: Signal lamp X remains dark, READY: The two green signal lamps light and no Alarm is available symbol E1 does not flash No acknowledgement Start scale manually or automatically O Acknowledge event message 0434 Operation BV-H2215 GB Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB External setpoint Percental setpoint Batch displays Normal Display Pe = 1000 Pr = 50.00 Zb, ZI, ZD kg/h 3) % 4) 5) Upper Display Left Rotating point as running message Scale is started, amount fed out and feed rate are acquired In STOP state (point stands still) only belt load and belt speed are measured Special features in addition to running message: blank = Gravimetric mode V= Volumetric mode In start-up and clearance modes, “V” flashes o= Keyboard mode If Keyboard and Volumetric modes are active at the same time, “V” is framed by keyboard symbol Right Effective setpoint P 1) If “=” flashes, Simulation mode is active 1) With belt weighers controlled for constant belt load, counter is displayed in place of setpoint All setpoint inputs are omitted 2) Related to nominal value 3) If serial or analog setpoint is preselected 4) If percental evaluation of serial or analog setpoint is preselected 5) See “Batching Mode” Display formats and units of Z1, Z2, Z3, P, Pe and I can be selected separately Operation In Normal Mode g Start scale Condition : Lower Display Left Event reported by alphanumeric code, e.g E1 for power failure Selectable display Right E1 TU 0434 Feature B Stop scale Feature : P = 10 0 kg/h I = 0 kg/h J Select display Counter Z1 Counter Z2 Counter Z3 Feed rate Feed rate Belt load Belt load Belt speed Deviation Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Z1 Z2 Z3 I Ir Q Qr V Xd = = = = = = = = = 5000 6000 1000 1000 50.00 10.000 50.0 0.0500 0.10 kg kg kg kg/h % 2) kg/m % 2) m/s % 2) : External release signal available; if not, message S2 is output No Alarm available START source set to OP or Keyboard mode selected Rotating point in left field of upper display Point stands still after a selectable counter tracking time Belt load and belt speed continue being measured Change setpoint Desired digit O Delete digit f Enter desired digits P =- - - - - - - - - - - - - - - kg/h or Pr =- - - - - - - - - - % Acknowledge input Technische Redaktion BVED Operation BV-H2215 GB VDB N INTECONT PLUS Abort input Old setpoint remains stored Percental (relative) setpoint Pr: Pr can be used to percentally evaluate an external setpoint Pe (e.g serial) Effective Setpoint = Pe · i Pr Reset totalizing counters f Select lower display (see “Normal Displays”) Acknowledge event message Call further functions, e.g Display Event, Calibration Exit function distributor 100% In Gravimetric mode, P is limited to nominal feed rate; in Volumetric mode, to the triple value of nominal feed rate TU O G N Enter number of desired counter (1 or 2) FMZ Nr : _ Counter cannot be reset In case of overflow, counting resumes from Note: The START, STOP and ENTER SETPOINT commands can also be sent from other operating sources, e.g serially However, the relevant functions in Normal Mode are disabled Use “START Keyboard Mode” function to shift all functions to keyboard again Acknowledge input O Delete faulty digits N Abort input O P = 100.0 kg/h I = kg/h 0434 Operation BV-H2215 GB Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS Alarms : Volumetric Alarms cut off scale without clearance period Only the controller integral component is stored : Volumetric : (Synchronous) Gravimetric VDB : Only setpoint bypass is active The controller integral component is set to 0, and controller cuts off Any external control drive is controlled in proportion to setpoint For max setpoint, the triple nominal feed rate of scale can be entered See above, however, the controller integral component remains stored See O19 = Qconst Display and store modes: Volumetric/ Volumetric Synchronous : Start-up : Clearance : Keyboard Mode : Gravimetric : Power OFF : “v” in upper display field “v” flashes “v” flashes Keyboard symbol (square) in upper display field frames “v” No symbol, running message = rotating point Volumetric, Gravimetric and Keyboard modes are stored 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED BV-H2215 GB Details 115 VDB INTECONT PLUS Applications: Belt Weigher With Controlled Material Prefeeder Weighfeeder Feed rate is controlled for setpoint by variation of belt load Belt speed is normally constant A weighfeeder is designed to extract material from a surge bin Actual feed rate is compared with setpoint; the difference, sent to controller R The latter keeps varying belt speed until actual value equals setpoint Fig.: Belt Weigher With Prefeeder Position-controlled prefeeders require an external 3-step controller to be present Input Fig.: Weighfeeder Input : Set Parameter O 01 to STANDARD Only Parameters O 01 O 17 are available; O 18 O 26 cannot be accessed : Control diagram: Gravimetric : Volumetric : Set Parameter O 01 to UNIVERS All controller parameters O 01 O 26 can be accessed See Fig Universal Controller Control of actual feed rate Q*V Control of prefeeder via setpoint bypass, no control Parameters: Control diagram: Gravimetric : Volumetric : See Fig FEED Control of actual feed rate Q*V Control of belt speed (see “Operating intervals with O19 = Qconst") The weighfeeder’s control structure can also be reached by setting Parameter O 01 to UNIVERS In addition, you can adapt variations in loop gain caused by varying belt load (O25 = 1/Q, dashed data flow arrow) Details BV-H2215 GB 116 Technische Redaktion BVED O 01 = O 02 O18= O19 = O20 = O21 = O22 = O23 = O24 = O25 = O26 = UNIVERS See Parameter List Yconst, Volumetric type apr 10 15mA Setpoint Bypass apr Tt/5 Setpoint Filter T1 apr Tt/5 Setpoint Filter T2 W-X Set/Act Comparison I Actual value I = Q * V 1/W Adaption W Adaption The adaption points enables the controller working point to be quickly adapted to setpoint changes Parameters KP and TN remain stored Filters O21 and O22 simulate the time behaviour of the loop (deadtime Tt) to permit bypass to act alone in Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights 0434 INTECONT PLUS VDB case of setpoint steps If, with setpoint steps, the actual value strongly tends to over or undershooting, adjust filters empirically Parameters: Belt Weigher With Constant Load O11 O20= O19 = O20 = O21 = O22 = O23 = O24 = A controlled prefeeder feeds material to a conveyor belt Controller adjusts belt speed so that belt load always corresponds to nominal value Qo O 01 = O 01 O09= O10 = O25 O26 = = UNIVERS See Parameter List 1mA Lower Limit Y (apr 0.1 nominal speed) See Parameter List Yconst, Volumetric type apr 10 15mA Qo Bypass Setpoint Filer Setpoint Filter X-W Set/Act Comparison Q Actual value = Q Setpoint = Qo V Adaption NO No Adaption Control of belt speed changes the dead time from prefeeder to weighing platform To ensure consistent control quality over a wide range, controller is adapted as a function of belt speed Fig.: Belt Weigher The use of a constant working point of the weighing system ensures high accuracy of measurement Feed rate at point of discharge corresponds to the prefeeder feed rate Input : Control diagram: Gravimetric : Volumetric : Setpoint : Control range : Set Parameter O 01 to UNIVERS All controller parameters O 01 O26 can be accessed See Fig Universal Controller Control for constant belt load Qo Control of belt drive using a signal proportional to Qo (see “Operating intervals with O19 = Yconst”) No input possible To avoid standstill of conveyor belt with small belt loads, lower control magnitude is limited to MIN 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED BV-H2215 GB Details 117 VDB INTECONT PLUS Connection Diagram Base Card 0434 Details BV-H2215 GB 118 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED BV-H2215 GB Details 119 VDB INTECONT PLUS Option Card 0434 Details BV-H2215 GB 120 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS Namur Inputs: VDB n Fasten cables > mA = Short circuit 1.65 mA = Level 0.1 1.65 mA = Level (sensor covered) < 0.1 mA = Cable breakage Option Card: The option card is affixed to the INTECONT cover Signal exchange with base card is via a pluggable flat cable connector If pulled off, system behaves as if no option card was present and only the operating functions and parameters of the base card can be used Cabling Hints: n n n n n n 0434 All cables are led to the device from the rear (front-of-panel mounting housing) or from below (flush mounting housing) and connected with special connectors Connectors cannot be confused The INTECONT is isolated from the mounting surface by its plastic housing The rear earthing connector is internally connected with the electronics zero potential The protective ground used requires to be hum- and transient-free The power supply zero potential (0V ext.) is not connected to the earthing connector In general, no earthing is required Make sure no leakage currents are conducted over cable shields Therefore shields are applied to one side of INTECONT The load cell housing is not connected with shields Shields of data cables to host computer are connected to ground on either side The consumers connected to the relay and pulse outputs require to be radioshielded, e.g by suppressor diodes or RC elements Analog outputs Long cables, particularly to frequency transducers, can interact on analog outputs We suggest to use an isolating amplifier Make sure the space between power and measuring cables, if run in parallel, is 0.30 m If this is not possible lay measuring cable in steel conduit The same holds if the measuring cable is laid over free stretches or close to powerful transmitters (e.g broadcasting stations) Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights In the rear wall of the INTECONT, under each connector, several slots are provided The upper slot pair is reserved for the cable clamp which presses the shielded cable against the rear wall The shield needs not be separately connected The lower cut-out serves for accommodation of a pull relief, e.g by cable binders Attention! Connectors to base card require to be plugged-in with screwed connections up; connectors to option card, with screwed connections down n INTECONT rear wall: connectors Technische Redaktion BVED BV-H2215 GB Details 121 VDB INTECONT PLUS n Weighing Plattforms Multi-idler platform, Effective Platform Length e.g BMP, BMC types The effective platform length is an important value for calibration Determined by platform design, it can normally be taken from Spec Sheet However, we recommend to remeasure length and to enter the exact value into parameter The hatched areas shows the distribution of load on platform Multiple weighed idlers are combined to form a mechanical unit n Single-idler platform, Platform e.g DEL, DEM, DAN, BEZ, BED types Vh206213gb.cdr Platform load is applied to load cell via a weighed idler This can be done by using a lever system or, with no levers, by leaf spring parallel guidance Multi-idler platform n Buckled platform e.g DEA, BMK types Vh206212gb.cdr The platform consists of two sections In mid platform, force is applied to load cell Instead of weighed idlers, a two-sectional weighing table can be used Single-idler platform Mount Vh206215_gb.cdr Buckled platform 0434 Details BV-H2215 GB 122 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS n One-sided mounting of total belt VDB Check Weight QPRF Simulating a certain belt load, the check weight is used for control of weighing system It can act on weighing platform direct or via lever system The weight to be entered into INTECONT is not the actual weight, but the weight acting on platform Effective check weight QPRF is the platform load in kg simulated by the check weight n Single-idler platform, DEL, DEM, DAN types a) Leaf spring parallel guidance: Theoretically, the check weight can be applied to any point of the mechanical platform equipment Applied weight QP is active always QPRF = OP On-sided mounting b) Joint mounting (e.g universal spring joint): Lg = length up to mid hillside QPRF = QP LPG LWZ tan(a) ≈ 0,018 * a Angle a = Angle a = neg :K =0 : K = neg 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED BV-H2215 GB Details 123 VDB INTECONT PLUS Multi-idler platform n a) Total platform mounted on load cells: Conveyor Belt Inclination In certain cases, the inclination of conveyor belt has to be entered into parameter Decisive is the load cell mounting position QPRF = OP a) Right-angled to conveyor belt b) Joint mounting: Enter angle a into parameter Load cell is loaded with N = Q * cos a see Single-idler platform n Buckled platform Normally, check weight acts on center QPRF = OP n One-sided mounting of total belt With inclined belts, consider extension, or shortening, of calibration lever, if any, in accordance with single-idler platform QPRF = QP LPG LWZ b) Vertical to conveyor belt Enter as angle a Load cells are loaded with full force Q Chain calibration weight: If a chain curtain is placed over the platform area, the total weight of chains in weighing area is the effective check weight QPRF = * L * s n L s = = = Number of chains Effective platform length Weight of chain per m in m in kg/m 0434 Details BV-H2215 GB 124 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB Printer Connection Interface : Character map: Cables : Serial, see “Technical Data” ISO-Latin-1 (ISO-8859-1) The connection diagram applies to EPSON and CITIZEN printers Switch 1-1 1-2 1-3 1-4 1-5 2-1 : : : : : : OFF 8-bit message OFF No parity bit egal Even/odd OFF Postive edge OFF, ON, OFF, OFF 9600 baud ON, ON, OFF, OFF, OFF, OFF (default) Use Parameter J 01 to set baud rate to 9600 On the right side of printer, there are two additional DIP switches Diagram view corresponds to top of printer Fig Printer Cable EPSON printer: LX 850 Fig EPSON Printer Switch 1-1 1-2 1-3 1-4 1-5 1-6 2-1 2-2 2-3 2-4 : : : : : : : : : : OFF 10 CPI character spacing OFF Zero without backslash ON Graphics character set OFF AUTO hyphenation activated ON Normal sprint speed ON, ON, ON USA ON 12" page length OFF No single sheet OFF Jump over performation OFF No AUTO line feed Information on switch position can be printed using the printer self-test function (Press line feed key while starting printer) CITIZEN Printer: 120D Fig EPSON Interface The interface board is equipped with DIP switches used for selection of serial message base data To initialize: Printer is initialised via serial interface, 5s after power-up of INTECONT PLUS Fig Serial Interface 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED BV-H2215 GB Details 125 VDB INTECONT PLUS This page left intentionally blank 0434 Details BV-H2215 GB 126 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB 13 Replacement Instructions Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG INTECONT PLUS, type “VEG”, is equipped with added functions for INTECONT PLUS, type “FIP” Logical inputs/outputs can now be assigned to hardware at will Please also check all connectors with relevant parameter assignment When using our convenient replacement set (ordering no V036910.B01), hardware is adapted by plugging The EasyServe setting program supplied enables easy assignment and transfer of all software parameters FIP base card connection diagram 0434 FIP option card connection diagram Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED Replacement Instructions BV-H2215 GB 127 VDB INTECONT PLUS The FIP base and option cards connection diagrams indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for distribution on physical signals The tables below compares the connector assignments of FIP and VEG for all physical signals Digital Outputs FIP X1 X1 X1 X6 X6 X6 X6 X6 1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10 Physical Signal VEG DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8 X1 X1 X1 X8 X8 X8 X8 X8 1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10 Load Cell FIP X5 X5 X5 X5 X5 X5 FIP X3 X9 X9 ——X3 X5 X3 1,2 1,2 3,4 5,6 1,2 3,4 Physical Signal VEG DE1 DE2 DE3 DE4 DE5 Sensor = (DE6) V1 (Tacho 1) = DE7 Vol Synchron X3 X3 X6 X9 X9 X3 X7 —- OUT1 REF1 IN2 IN1 REF2 OUT2 X7 X7 X7 X7 X7 X7 Power Supply X2 X2 X2 X2 1,2 3,4 6,7 1,2 3,4 5,6 1,2 VEG Attention: Signals IN1 and IN2 are swapped between FIP and VEG (VEG is compatible to DISOCONT) FIP Digital Inputs Physical Signal Physical Signal VEG 0V ext 24V ext ext 0V supply ext 24V supply X2 X2 X2 X2 Physical Signal VEG Screen TX RX X10 X10 X10 Physical Signal VEG 24V Open collector Open emitter 0V X6 X6 X6 X6 Printer FIP X8 X8 X8 3 Analog Inputs/Outputs Pulse Output FIP Physical Signal VEG A01 A02 X6 X9 4,5 5,6 AI X6 1,2,3 FIP X9 —- 9,10 X11 1,2,3 X9 X9 X9 X9 8 10 10 With VEG, fieldbus is connected via separate fieldbus cards (FIP: Connector X7) See Fieldbus Manual BVH2220 0434 Replacement Instructions BV-H2215 GB 128 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB Connector Size FIP X1 X2 X3 X5 X6 X7 X8 X9 X11 Phoenix contact spacing 5mm : pins Phoenix contact spacing 5mm : pins Phoenix contact spacing 5mm : pins Phoenix contact spacing 5mm : pins Phoenix contact spacing 5mm : or 10 pins SUB-D : pins SUB-D : pins Phoenix contact spacing 5mm : 12 pins Phoenix contact spacing 5mm : pins FIP X1 X2 X3 X4 X5 X6 X7 X8 X9 X11 Phoenix contact spacing 5mm Phoenix contact spacing 5mm Phoenix contact spacing mm SUB-D Phoenix contact spacing mm Phoenix contact spacing mm Phoenix contact spacing mm Phoenix contact spacing 5mm Phoenix contact spacing mm Phoenix contact spacing mm : pins : pins : pins : pins : pins : 11 pins : pins : 10 pins : pins : pins 0434 Transmission to third parties and reproduction of this documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED Replacement Instructions BV-H2215 GB 129 ... documentation are not permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights INTECONT PLUS VDB Overview What Is The INTECONT: Display: INTECONT PLUS is designed as measuring... permitted SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights Technische Redaktion BVED Operation BV-H2215 GB 11 VDB INTECONT PLUS Print Events STATUS REPORT INTECONT? ? PLUS 30.04.03... terminates automatically INTECONT PLUS VDB 20600-00 353 Example: VDB 20600-00 Technische Redaktion BVED : : Weighfeeder Version number Operation BV-H2215 GB VDB INTECONT PLUS Volumetric, Volumetric