Lecture The management and control of quality - Chapter 7: Process management

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Lecture The management and control of quality - Chapter 7: Process management

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Chapter 7 - Process management. This chapter presents an overview of the importance of strategic planning and the process for developing a strategic plan. Typical problems encountered when strategy and projects are not linked are noted. A generic methodology that ensures integration by creating very strong linkages of project selection and priority to the strategic plan is then discussed.

Chapter 7 Process Management   Wisdom from Texas  Instruments “Unless you change the process, why  would you expect the results to  change” Key Idea Process management involves planning  and administering the activities  necessary to achieve a high level of  performance in key business processes,  and identifying opportunities for  improving quality and operational  performance, and ultimately, customer  satisfaction Competitive Priorities   Cost Quality – High­performance  design – Consistent quality  Flexibility – – –  Customization Variety Volume flexibility Time – – – Fast delivery On­time delivery Development speed What Is a Process?  Any group of activities that takes one  or more inputs, transforms them, and  provides one or more outputs for its  customers.   It has to add value Traditional Organizational Chart (How traditional organizations are managed) CEO Sales Marketing Information  flows upward Engineering Manufacturing Distribution Customer  service Policy and  decisions are  deployed  downward Process view  (How process­focused organizations work) Product Delivered Order placed Chain of events is horizontal Core Process Map Customer Sales Marketing Finance Distribution Field engineering & Customer service Customer Order Delivery acceptance 1.1 Order           placement 1.2 Order 1.9 Invoice           entry 1.3 Credit          check 1.4 Pick and          Pack 1.5 Schedule 1.7 Ship 1.6 Site prep 1.8 Install Key Idea The Scope of Process Management Leading companies identify important  business processes throughout the value  chain that affect customer satisfaction.  These processes typically fall into two  categories: value­creation processes and  support processes Types of Processes  Value­creation processes – those  most important to “running the  business” – Design processes – activities that  develop functional product specifications – Production/delivery processes – those  that create or deliver products  Support processes – those most  important to an organization’s value  creation processes, employees, and  daily operations After Action Review What was supposed to happen? What actually happened? Why was there a difference? What can we learn? Importance of Process  Improvement     Customer loyalty is driven by delivered  value Delivered value is created by business  processes Sustained success in competitive markets  requires a business to continuously improve  delivered value To continuously improve value creation  ability, a business must continuously  improve its value creation processes Key Idea Process Improvement Improvement should be a proactive  task of management and be viewed as  an opportunity, not simply as a reaction  to problems and competitive threats Process Analysis  Process analysis is the documentation  and detailed understanding of how work is  performed and how it can be redesigned Define Scope Identify Opportunity Document Process Implement Changes Evaluate Performance Redesign Process Kaizen   Kaizen – a Japanese word that means  gradual and orderly continuous  improvement Focus on small, gradual, and frequent  improvements over the long term with  minimum financial investment, and  participation by everyone in the  organization Flexibility  Flexibility – the ability to adapt quickly  and effectively to changing  requirements.  – rapid changeover from one product to  another,  – rapid response to changing demands,  – the ability to produce a wide range of  customized services Types of Flexibility    Volume Variety Customization Cycle Time   Cycle time – the time it takes to  accomplish one cycle of a process Reductions in cycle time serve two  purposes – First, they speed up work processes so  that customer response is improved.  – Second, reductions in cycle time can only  be accomplished by streamlining and  simplifying processes to eliminate non­ value­added steps such as rework.  Breakthrough Improvement   Discontinuous change resulting from  innovative and creative thinking,  motivated by stretch goals, and  facilitated by benchmarking and  reengineering Key Idea Breakthrough Improvement Stretch goals force an organization to  think in a radically different way, and to  encourage major improvements as well  as incremental ones Benchmarking   Benchmarking – “the search of industry best  practices that lead to superior performance.” Best practices – approaches that produce  exceptional results, are usually innovative in  terms of the use of technology or human  resources, and are recognized by  customers or industry experts Types of Benchmarking    Competitive benchmarking ­ studying  products, processes, or business  performance of competitors in the same  industry to compare pricing, technical quality,  features, and other quality or performance  characteristics of products and services.  Process benchmarking – focus on key work  processes Strategic benchmarking – focus on how  companies compete and strategies that lead  to competitive advantage  Reengineering  Reengineering – the fundamental  rethinking and radical redesign of  business processes to achieve dramatic  improvements in critical, contemporary  measures of performance, such as cost,  quality, service, and speed Key Idea Reengineering Reengineering involves asking basic  questions about business processes:  Why do we do it? and Why is it done  this way? Process Management in the  Baldrige Award Criteria The Process Management Category examines  the key aspects of an organization’s process  management, including key product, service,  and business processes for creating customer  and organizational value and key support  processes, encompassing all key processes  and work units 6.1 Value Creation Processes  6.2 Support Processes 43 ... The? ?acquisition? ?of? ?people to do? ?the? ?work? ?of? ?the? ?organization Evaluation? ?and? ? Compensation The? ?assessment? ?and? ?payment? ?of? ?the? ?people for? ?the? ?work? ?and? ?value they  provide to? ?the? ?company Human Resource  Support? ?and? ? Development... Control? ?vs. Improvement Out -of -control Controlled process Improvement New zone of control Time 15 Leading Practices (1? ?of? ?2)     Define, document,? ?and? ?manage important  value creation? ?and? ?support processes... proofing) devices (see? ?Chapter? ?13) can I use? Develop measurements? ?and? ?controls,? ?and? ? improvement goals: How do I evaluate? ?the? ?process?   How can I improve further? Process? ?Control  Control? ?–? ?the? ?activity? ?of? ?ensuring 

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Mục lục

  • Wisdom from Texas Instruments

  • What Is a Process?

  • Traditional Organizational Chart (How traditional organizations are managed)

  • Process view (How process-focused organizations work)

  • Key Idea The Scope of Process Management

  • Internal Value-Chain Linkages Showing Work and Information Flows

  • International Benchmarking Clearinghouse’s Standard Process Classification

  • Key Idea Product Design Process

  • Design Quality and Social Responsibility

  • Designing Processes for Quality

  • Key Idea Process Control

  • Components of Control Systems

  • Importance of Process Improvement

  • Key Idea Process Improvement

  • Key Idea Breakthrough Improvement

  • Process Management in the Baldrige Award Criteria

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