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Lathe Training TutorialsTo order more books:Call 1-800-529-5517 orVisit www.inhousesolutions.com orContact your Mastercam Dealer Mastercam X4 Training Tutorials - Lathe ApplicationsRevision Date: June 12, 2009Copyright © 1998 – 2009 In-House Solutions Inc. - All rights reserved.Software: Mastercam Lathe X4Author: Mariana LendelISBN: 978-1-926566-24-5NoticeIn-House Solutions Inc. reserves the right to make improvements to this manual at any time andwithout notice.Disclaimer Of All Warranties And LiabilityIn-House Solutions Inc. makes no warranties, either express or implied, with respect to thismanual or with respect to the software described in this manual, its quality, performance,merchantability, or fitness for any particular purpose. In-House Solutions Inc. manual is sold orlicensed "as is." The entire risk as to its quality and performance is with the buyer. Should themanual prove defective following its purchase, the buyer (and not In-House Solutions Inc., itsdistributor, or its retailer) assumes the entire cost of all necessary servicing, repair, of correctionand any incidental or consequential damages. In no event will In-House Solutions Inc. be liablefor direct, indirect, or consequential damages resulting from any defect in the manual, even ifIn-House Solutions Inc. has been advised of the possibility of such damages. Some jurisdictionsdo not allow the exclusion or limitation of implied warranties or liability for incidental orconsequential damages, so the above limitation or exclusion may not apply to you.CopyrightsThis manual is protected under the copyright laws of Canada and the United States. All rights arereserved. This document may not, in whole or part, be copied, photocopied, reproduced,translated or reduced to any electronic medium or machine readable form without priorconsent, in writing, from In-House Solutions Inc.TrademarksMastercam is a registered trademark of CNC Software, Inc.Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of MicrosoftCorporation; N-See is a registered trademark of Microcompatibles, Inc.; Windows, Windows 95,and Windows NT are registered trademarks of Microsoft Corporation.Acknowledgements:Special Thanks to:Andrew Bleau for his help revising this book.Sincerely,Mariana Lendel TUTORIAL SERIES FORHOW TO USE THIS BOOKThis book provides a comprehensive step by step approach to learning Mastercam Lathe. Itcontains pages of projects, helpful hints, as well as tool and material library instructions.The book covers seven part projects in all and an additional 14 exercises.The tutorials start with 2D geometry creating for lathe projects and dive into Mastercam Lathetoolpaths such as, face, rough, finish, drilling, inside boring, cutoff and threads. The book alsocovers canned cycles for rough and finish.These tutorials include a C Axis tutorial which deals with 3D geometry creation and C Axistoolpaths such as face, cross contouring, C Axis drilling and C Axis contouring.This is an intuitive, hands on training manual with sample screen shots as well as toolparameters, face parameters, rough parameters, finish parameters and much more. This is avery important resource for Mastercam Lathe training.LEGEND:Step to follow to complete the tutorialAdditional explanation for the current stepCallouts that give direction on how to complete the taskCallouts that describe the parameters used in the current stepBold text (usually) represents Mastercam terminology TABLE OF CONTENTSGetting Started A-1TutorialsTutorial #1, 2D Geometry, Face, Rough and Finish 1-1Tutorial #2, 2D Geometry, Face, Rough, Finish, Grooving and Drilling 2-1Tutorial #3, 2D Geometry, Quick Rough and Finish; Inside Rough and Finish; Cutoff .3-1Tutorial #4, 2D Geometry, Rough and Finish Canned; Cycles; Grooving-Plunge Rough 4-1Tutorial #5, 2D Geometry, Face, Rough, Finish and Threading, Flip the Stock 5-1Tutorial #6, 2D Geometry, Facing, Center Drilling, Stock Advanced, Rough, Finish, Grooving, Cut off .6-1Tutorial #7, 3D Geometry, 2D Toolpaths; Face Contour; Cross Contour; C-Axis Contour; Face Drill; CrossDrill; Cut off 7-1General NotesCreating Lathe Tool LibraryB-1C-1Creating New Tool C- 1Edit a Lathe Tool Library D-1Edit Tool D- 1Lathe Tutorial Quiz Answers E-1Quiz Answers E- 1Index TUTORIAL SERIES FORTUTORIAL #5LATHE - 2D GEOMETRY; FACE, ROUGH, FINISH & THREADING THERIGHT SIDE GEOMETRY; FLIP THE STOCK;FACE, ROUGH, FINISH & DRILLING THE LEFT SIDE GEOMETRY Lathe X4Objectives:To design a 2-dimensional drawing by:Creating lines using polar positioning.Creating lines using parallel command.Modifying the geometry using trim command.Modifying the geometry using fillet command.Creating a chamfer.To establish Job Setup settings:Stock size.Chuck size and location.Tool offsets.Tool clearance.Material of the part.Feed calculation.To create a 2-dimensional Lathe toolpath consisting of:Face cutting the right side of the part.Rough machining the right side of the part.Finish machining the right side of the part.Threading the part.Stock flipFace cutting the left side of the part.Rough machining the left side of the part.Finish machining the left side of the part.Drill the holeTo check the toolpath using Mastercam’s Verify verification module by:Running the Verify function to machine the part on the screen.Generate the NC- code:Running the post processor.Page 5-2TUTORIAL 5 Lathe X4SETUP SHEET:Page 5-3TUTORIAL 5 Lathe X4PART SETUP BEFORE AND AFTER STOCK FLIPPage 5-4TUTORIAL 5 [...]... Setting the Toolbar States on page A-4 in the User Notes Make sure that the Grid is enabled It will show you at each moment where the part origin is See Setting the Grid on page A-5 Operations Manager to the left of the screen can be hidden to gain more space in the graphic area for design Press Alt + O to remove it Due to the fact that this drawing is symmetrical in the Z-axis, you will only draw 1/2 of... is symmetrical in the Z-axis, you will only draw 1/2 of the total part Change the Cplane to +D +Z See Setting the Construction and Tool Plane to DZ on page A-6 in the user notes Select Planes from the Status Bar Select Lathe Diameter +D +Z Page 5-5 Lathe X4 TUTORIAL 5 STEP 1: LINES KNOWING ENDPOINTS Step Preview: Create Line Endpoint Select the Origin Enter the line Length 1.2 (Tab) Enter the Angle... command Page 5-1 2 Lathe X4 TUTORIAL 5 STEP 7: CREATE A LINE KNOWING THE TWO ENDPOINT COORDINATES Step Preview: Create Line Endpoint [Specify the first endpoint]: Select Endpoint A [Specify the second endpoint]: Select Endpoint B Select Endpoint A Select the OK button to exit the command Select Endpoint B STEP 8: CREATE THE FILLETS AT THE CORNERS Step Preview: Create Fillet Entities Page 5-1 3 Lathe X4... 1 Entity 2 Page 5-1 8 Lathe X4 TUTORIAL 5 [Select line or arc]: Select Entity 3 [Select line or arc]: Select Entity 4 Entity 3 Entity 4 Entity 5 [Select line or arc]: Select Entity 4 [Select line or arc]: Select Entity 5 Select the OK button to exit the command STEP 15: CREATE A POLAR LINE Step Preview: Create Line Endpoints Enter the line Length Enter the Angle in degrees 1.0 (Tab) -5 9 (Enter) [Specify... command Page 5-1 9 Lathe X4 TUTORIAL 5 STEP 16: TRIMMING USING DIVIDE Step Preview: Edit Trim/Break Trim/Break/Extend Select Divide [Select the curve to divide]: Select Entity A Select Entity A here Select the OK button to exit the command STEP 17: DELETE THE CONSTRUCTION LINES Step Preview: Select the entities as shown to the right Select Delete entity icon Entity A Entity B Page 5-2 0 Lathe X4 TUTORIAL... need to draw the hole STEP 18: SAVE THE FILE File Save as File name: “Your Name_5” Select Save icon Page 5-2 1 Lathe X4 TUTORIAL 5 TOOLPATH CREATION STEP 19: SET UP THE STOCK TO BE MACHINED Toolpath Preview: To display the Toolpaths Manager press Alt + O Machine type Select Lathe Select Default Page 5-2 2 Lathe X4 TUTORIAL 5 Select the plus in front of Properties to expend the Toolpaths Group Properties... area Select the Properties button to define the chuck Page 5-2 4 Lathe X4 TUTORIAL 5 Make the necessary changes to define the chuck size, clamping method and the stock position Select the OK button to exit the Machine Component Manager Chuck Jaws dialog box Select the Tool Settings tab to set the Toolpath configuration and Feed calculations Page 5-2 5 ... trim/extend]: Select Entity 1 [Select the second entity to trim/extend]: Select Entity 2 [Select the entity to trim/extend to]: Select Entity A Select Entity A here Select Entity 2 here Select Entity 1 here Page 5-1 1 Lathe X4 TUTORIAL 5 STEP 6: TRIMMING USING TRIM 1 ENTITY Step Preview: Select Trim 1 Entity [Select the entity to trim/extend]: Select Entity 3 [Select the entity to trim/extend to]: Select Entity... geometry creation of this tutorial, if you make a mistake, to undo the last step please use Undo icon You can undo as many steps as needed If you delete or undo a step by mistake, please use Redo icon Page 5-6 Lathe X4 TUTORIAL 5 STEP 2: CREATE PARALLEL LINES Step Preview: 2.1 Create the vertical lines Sub Step Preview: Create Line Parallel [Select a line]: Select Entity 1 [Indicate the offset direction]:... Select the OK button to exit the command STEP 9: DELETE THE CONSTRUCTION LINES Step Preview: Select the lines as shown to the right Select Delete entity icon Delete this entity Delete this entity Page 5-1 4 Lathe X4 TUTORIAL 5 STEP 10: CREATE PARALLEL LINES Step Preview: Create Line Parallel [Select a line]: Select Entity A [Indicate the offset direction]: Pick a point to the left of the selected line . 1998 – 2009 In-House Solutions Inc. - All rights reserved.Software: Mastercam Lathe X4Author: Mariana LendelISBN: 97 8-1 -9 2656 6-2 4-5 NoticeIn-House Solutions. order more books:Call 1-8 0 0-5 2 9-5 517 orVisit www.inhousesolutions.com orContact your Mastercam Dealer Mastercam X4 Training Tutorials - Lathe ApplicationsRevision