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The Daewoo Lacetti is a compact car made by the South Korean automaker GM Daewoo since 2002. The first-generation Lacetti was available as a four-door sedan, a five-door hatchback or a five-door station wagon.
NUBIRA/LACETTI RUST PREVENTION 10–1SECTION 10RUST PREVENTIONCONTENTS1. ZINC TREATED STEEL PLATE REPAIR 10 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. RUST PREVENTIVE PROCEDURE 10 – 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.GENERAL INFORMATION 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.AREA COVERED BY ANTI–RUST AGENTS 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.UNDERCOATING DIAGRAM 10–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2 RUST PREVENTION NUBIRA/LACETTI1. ZINC TREATED STEEL PLATEREPAIRAvoid puttying as much as possible when repairing anew car. Use alternative methods as much as possible CAUTIONS Most paints contain substances that are harmful if in-haled or swallowed. Read the paint label before openingthe container. Spray paint only in a well ventilated area.S Cover spilled paint with sand, or wipe it up at once.S Wear an approved respirator, gloves, eye protection andappropriate clothing when painting. Avoid contact withskin.S If paint gets in your mouth or on your skin, rinse or washthoroughly with water. If paint gets in your eyes, flushwith water and get prompt medical attention.S Paint is flammable. Store it in a safe place, and keep itaway from sparks, flames or cigarettes.Operation Tools/Materials Procedure Remarks1. Prep the repairarea.Double–action sander, #80 sand-paper.Sand the area with a double–action sanderand #80 sandpaper. Clean with wax andgrease remover 2. Apply puttyNote : Putty can beapplied after primingas described in step 4.Epoxy–based putty.S Mix the putty and hardener ac-cording to the manufacturer’s di-recctions.S Polyester resin putty. Body filler.Apply in several thin coats if necessary. Tryto avoid leaving pinholes in the putty.S Follow the manufacturer’s recommenda-tions for preparaton 3. Sand and cleanthe puttied area.Double–action sander, orbitalsander, hand sanding file, #80,#120, #240 sandpaper, wax andgrease remover, shop towels.Rough–sand the area with a double– actionsander and #80 sandpaper, then sand with#120 sandpaper. Featheredge with #240sandpaper. Clean with wax and grease re-mover 4. Coat with primer.Note : Apply to baresheet metal and put-tied area.Epoxy–based primer and harden-er, epoxy thinner.S Mix and thin the primer accord-ing to the manufacturer’s direc-tions.Apply 2–4 coats, allowing sufficient flash timebetween coats.Force dry at 60–70RC(140–158RF) for atleast 30 minutes.Spray toa thick-ness of30–35microns.5. Sand and cleanthe whole area.Double–action sander, #400sandpaper, wax and greases re-mover, shop towels.Sand the whole area to be repainted with adouble–action sander and #400 sandpaper.Blow off with compressed air. Clean with waxand grease remover 6. Coat the wholearea to be repaintedwith primer/ surfacer.Polyester/urethane resin primer/surfacer.S Mix and thin the primer accord-ing to the manufacturer’s direc-tions.Apply 2–4 coats, allowing sufficient flash timebetween coats.Force dry at 60–70RC(140–158RF) for atleast 30 minutes.Spray toa thick-ness of30–35microns.7. Sand and cleanthe whole area to berepainted.Hand sanding file, double–actionsander, #240, #320, #400, #600sandpaper, wax grease and re-mover, shop towels.Sand the repair area by hand with #240sandpaper until it’s level. Sand the wholearea to repainted with #320– 600 sandpaper.Clean with wax and grease remover 8. Top–coat thewhole area to re-painted.Acrylic urethane resin top coatpaint, hardener, and thinner.S Mix and thin the paint accordingto the manufacturer’s directions.Apply 2–4 coats, allowing sufficient flash timebetween coats.Force dry at 60–70RC(140–158RF) for atleast 30 minutes.Spray toa thick-ness of40–50microns. NUBIRA/LACETTI RUST PREVENTION 10–32. RUST PREVENTIVE PROCEDURE2–1. GENERAL INFORMATION.Corrosion starts immediately after the steel base con-tacts the atmosphere. The condition is aggravated bysea wind, road salt, rain, snow and industrial fallout.There are many ways to protect automobiles againstcorrosion. Primers, primer surfacers and paints are ap-plied by electrodeposition or spray to protect the carbody.Anti–rust Agents and Spray GunsUse the following anti–rust agents or equivalents whenmaking a body repair CAUTION : ANTI–RUST agents contain substancesthat are harmful if you breathe or swallow them, or getthem on your skin. Wear converalls, gloves, eyeprotection, and an approved respirator while usingsuch agents .Anti–rust agents:RUSTOPDEOX #100WAXOYLU.S.A. MARKETAUTO ARMOR 1031(made by E.C.P)To be applied to welded jointsinside body panels.NOX–RUST 409–20SSOLTION 1000SAUTO ARMOR OUTSIDE COATING(made by E.C.P)To be appled to under floorand wheelhouse.Spray guns:Use the correct gun for the agent being used.S Use of a pressure type spray gun is recommended whenwork involves a considerable number of cars.For RUSTOP DEOX#100 For WAXOYL For NOXRUST 409–20S/SOLTION 1000SProtectors: Wear gloves, mask and suitable eye protection.S Use light oil and a rag to clean up spilled anti–rust agents. 10–4 RUST PREVENTION NUBIRA/LACETTIPrecautions:.1. Before applying an anti–rust agent, thoroughly cleanthe areas to be coated with a steam cleaner, etc., andlet dry Note : Waxoyl may be applied to wet surface 2. Spray an anti–rust agent sufficiently until the excessamount oozes out when filling, the doors, etc. Wipe theexcess agent with a clean rag dampened with light oil 3. Do not spray an anti–rust agent to the brake hoses,brake wheel cylinders, brake drums, exhaust mufflerand its related parts, emission control devices in the en-gine compartment, ball joint covers, etc. Wipe up spilledagent at once 4. Heat an anti–rust agent to room temperature[36.5RC(97.7RF)] by submerging the container in hot waterwhen outside temperature is below 10RC(50RF) 5. Ventilate when spraying an anti–rust agent since itcontains a small amount of organic solvent. Keepsparks, flames and cigarettes away CAUTION : The remaining agent will harden in thepassages of the spray gun, making them unservice-able. NUBIRA/LACETTI RUST PREVENTION 10–52–2. AREA COVERED BY ANTI–RUST AGENTSFig. 1 10–6 RUST PREVENTION NUBIRA/LACETTI2–3. UNDERCOATING DIAGRAM.Fig. 2 . with wax and grease re-mover..4. Coat with primer.Note : Apply to baresheet metal and put-tied area.Epoxy–based primer and harden-er, epoxy thinner.S Mix. in step 4.Epoxy–based putty.S Mix the putty and hardener ac-cording to the manufacturer’s di-recctions.S Polyester resin putty. Body filler.Apply in several