TẢI LIỆU HƯỚNG DẪN BẢO TRÌ SỬ DỤNG CÂN XE TẢI METTLER TOLEDO VN [G Floor, SCS Building, Plot T2-4, D1 Street, Saigon Hi-tech Park, Tan Phu Ward, District 9, Ho Chi Minh City, Vietnam www.mt.com Sơ đồ đấu nối hệ thống 2 Cấu hình thiết bị Bảo trì Troubleshooting Phụ lục Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải Platform dimension: 18000 x 3000 (mm) Rated Capacity: 80 tons Tolerance standard: 10 Kg Accuracy: OIML III Paint Platform : Acrylic Polyurethane Paint of Primer and Top-coat(twocomponent) Deck Surface : 100% shot blasted with SSPC-A-SP6 and Baked, Acrylic Polyurethane RAL7038 finish – Light grey - RoHS Directive 2002/95/EC compliant Total dry thickness : 80 - 120μm Design life 20 years: 350 fully loaded truck per day b Cảm biến tải (Loadcell) Load cell type: load cell POWERCELL® PDX®, 30t, Enclosure: IP68, IP69k No Junction box Lighting Protection: 72,000 A: Strike Shield Lightning Protection System Loadcell Cable : Braided Stainless Steel, Cable SS Shielded set Home Run Cable : Braided Stainless Steel, Cable SS Shielded 20 meters Cable type: Braided Stainless Steel, Oil Resistant, 9mm, Conductors, Internal/External Shielded with Drain Wire c Đầu cân (Terminal) Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 Agency Approvals: Weights and Measures: NTEP, OIML, Australia Enclosures: Stainless Steel construction - Panel Mount Type 4x/12 protection - Harsh IP69K certified Features: · Large OLED display, supports graphics · Supports single scale input Weighing technologies: Analog, IDNet, POWERCELL PDX and SICSPro · Programmable softkeys provide direct access to user defined functions · Universal power supply: 100-240 VAC, 49-61Hz, 400mA consumption, 24VDC option for Panel Mount only(No 24VDC for PDX version) · Optional Ethernet TCP/IP interface and multiple PLC Interfaces Digital I/Os up to 13 Inputs and 20 Outputs · Application Modules expand terminal features as needed Task Expert tool to create and customize specific solutions · Harsh enclosure includes wall mounting bracket d Màn hình hiển thị ngồi trời (Remote Display) 120mm digits red LED Dimension: 865x189x59mm Environmental protection: IP56 Power supply: AC 100~240 VAC Bright LED display for easy read, can be read up to 30m distance IP56 protection applied for Outdoor and Harsh application e Phần mềm – Software Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 One authorized license from Mettler-Toledo Legally approved software with NTEP and OIML Certification Shared database across multiple PCs for Reporting and Transactions Analytics to quickly visualize data Auto-email to key personnel to quickly address issues System Support Agreement (SSA) for timely updates, fixes and factory support System Architecture: Windows® 10, MS SQL Server 2008 Express, Developed in NET, SAP Crystal Reports Bảo trì a Maintenance to be performed every months: Bumpers : Check the bumpers to make sure there is a gap at each bumper Side bumper gaps should be 1/16 inch maximum End bumper gaps should be 1/8 inch maximum Adjust the bumpers if needed b Maintenance to be performed every months (or more frequently for scales that get very heavy use) Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 Approach/Foundation : Check the approaches and foundation for cracks or damage Check the pit to make sure it is clean and dry Make sure that the drain is not blocked and that the sump pump is working Bumpers : Check the bumpers to make sure there is a gap at each bumper Side bumper gaps should be 1/16 inch maximum End bumper gaps should be 1/8 inch maximum Adjust the bumpers if needed Load Cell Cables : Check the load cell cables to make sure that they are not damaged and that the cables are securely connected to the load cells The rubber boot on the cable connector should be tight against the load cell Make sure a termination connector is correctly installed on the last load cell in the network Scale Terminal : Check the brightness of the display Make sure that the terminal displays a stable weight and returns to zero Make sure that no radio or other electronic equipment is located close enough to interfere with the terminal Refer to the scale terminal’s manual for troubleshooting information Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 Calibration: Check the scale’s calibration Check the raw counts and adjust shimming if required c Maintenance to be performed every 12 months (or more frequently for scales that get very heavy use) Load Cells : Jack up the weighbridge and remove each load cell Clean and inspect the end surfaces of the load cells and the receivers Replace any damaged components Apply load cell lubricant to the end surfaces of the load cells, and fill the lower receivers with multi-purpose grease Reinstall the load cells and receivers, making sure that all shims and debris shields are positioned correctly Troubleshooting To help diagnose problems, the scale terminal provides information about each POWERCELL PDX load cell in the scale network The information includes data about weight, puncture, temperature, voltages, and errors For explanations of any error messages that are displayed by the scale terminal, consult the terminal’s manual Use the terminal’s manual in conjunction with an updated wiring drawing for your system to correctly diagnose electronic problems a Check for Mechanical Problems Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 • Check around and under the scale for obstructions Remove any material or debris that may cause interference between “live” and “dead” portions of the installation • Make sure that the scale moves back and forth freely and that the side and end bumpers are not binding Verify that the bumper gaps are set correctly • Check the load cell mounting hardware to make sure nothing is damaged or loose • Check the foundation to make sure it is level and not damaged b Inspect the Load Cells and Cables • Make sure the load cells are not damaged • Make sure the cables are not damaged, loose, or disconnected • Make sure the termination connector is properly installed on the last load cell in the network c Check the Terminal’s Diagnostics Data • Check the scale terminal for error messages Refer to the terminal’s manual for possible causes and remedies for any errors • The terminal’s diagnostics data should help you identify a faulty load cell or cable For a network without an external power supply, the voltage should be about 12 VDC for the first load cell in the network and slightly lower for each succeeding load cell For a network with an external power supply, the voltage should start at about 24 VDC • If the terminal indicates questionable voltage readings, note which load cells are affected If one load cell in the network is faulty, the voltage readings for the other load cells should be normal If a cable is faulty, the voltage readings for all load cells downstream of the cable should be interrupted Verify that the cable is the problem by disconnecting it from the two load cells and connecting a new cable to the load cells • If a load cell or cable is faulty, replace it Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải If we make truck scale issues and need support from Mettler-Toledo How can we contact ? Service after Sale Support: Service hotline: +84 28 73 090 789 receive customer call at the working time Service feedback and remote trouble shooting within hours: http://mt.com/vehicle-videos Phụ lục Owner C.P Paper Coporation Vendor Mettler-Toledo Viet Nam G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward, District 9, HCMC Tel: +84 28 73 090 789 Mobile +84 919 380 389 ... Coporation Vendor Mettler- Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe tải If we make truck scale issues and need support from Mettler- Toledo How can... Internal/External Shielded with Drain Wire c Đầu cân (Terminal) Owner C.P Paper Coporation Vendor Mettler- Toledo Viet Nam G Floor, SCS building, Plot T2-4, D1 Street, Saigon Hi-tech Park Tan Phu Ward,... applied for Outdoor and Harsh application e Phần mềm – Software Owner C.P Paper Coporation Vendor Mettler- Toledo Viet Nam Date 16/05/2018 Project C.P Paper Page of Tài liệu hướng dẫn bảo trì cân xe