Pilosio formwork MINIMAG catalogue

built build to FORMWORKS MINIMAG Formworks_MINIMAG 250 impa_casseformeENG013.indd 250 05/04/13 21.00 Company | Projects | Products MINIMAG FORWORKS FOR VERTICAL CASTINGS Vertical Formworks Modular and light weight formworks in steel, quick to assemble; they can be moved even manually and they are very flexible in their application They are particularly suitable for sites where adequate lifting means are not available and for small-medium companies operating in the residential, industrial and roadway sectors It is ideal for works where productivity and handiness are required The MiniMag formworks belong to Class according to prEN 15113-1 standards Maximum resistance to the pressure of fresh concrete is 60 kN/m2 APPLICATIONS • foundation plinths and curbs • pillars • bearing walls and walls in general • lift wells • stairwells • retaining walls MINIMAG PANELS WEIGHT TABLE width cm height 300 cm height 150 cm height 240 cm* height 120 cm* 75 72,0 kg 38,7 kg 58,7 kg 32,0 kg 60 62,8 kg 33,7 kg 51,1 kg 27,8 kg 50 56,8 kg 30,3 kg 46,2 kg 25,1 kg 40 50,8 kg 27,0 kg 41,2 kg 22,2 kg 30 44,8 kg 23,7 kg 36,4 kg 19,5 kg 75 (pillars) 85,1 kg 47,7 kg 72,0 kg 42,0 kg *on request 251 impa_casseformeENG013.indd 251 05/04/13 21.00 Formworks_MINIMAG 252 impa_casseformeENG013.indd 252 05/04/13 21.00 Company | Projects | Products STRENGTHS to assemble Minimag panels it is necessary to use: • Only contrast tie-rods for casting up to 3.0 m in height with pressures of 60 kN/m2 This allows reducing significantly reinforcement and dismantling times, it allows operating easily and safely because personnel can perform all operations on the ground without the need to “climb on the formwork” or to use ladders (the upper bar is placed at 2.10 m in height) • connection clamps are necessary to ensure the perfect alignment of the formworks and a quick assembly Vertical Formworks the standard weight of the panel is 32 kg/m2 and it allows manual handling without the need to use lifting equipment the panels of all sizes can be used both vertically and horizontally the adjustable clamp is suitable to connect plywood panels up to 150 mm of thickness and it allows the connection to the MAGNUM system panels MODULARITY QUICK INSTALLATION HANDINESS The MINIMAG system can be combined with MAGNUM panels (large surface formworks) by using an adjustable clamp for greater flexibility and productivity At industrial sites where large handmade products are used (suitable for use with the MAGNUM system) also when spaces or niches are present (ideal for the MINIMAG system), the ability to integrate the two lines of products allows keeping the productivity very high the MINIMAG panels can be reinforced inclined: • maximum angle of 18 degrees with S19 wing nut • maximum angle of 13.5 degrees with S19 adjustable vise MINIMAG 253 impa_casseformeENG013.indd 253 05/04/13 21.00 Formworks_MINIMAG CONNECTION CLAMP It is possible to reinforce and dismantle the connection clamp using a simple hammer MINIMAG Reduced reinforcement and dismantling time using only contrast tie-rods Minimag panels assembly diagram L= from 200 to 750 3000 3000 2250 L= from 200 to 750 L= from 200 to 750 3000 + 3000 (from 200 to 750) 4500 6000 L= from 200 to 750 254 impa_casseformeENG013.indd 254 05/04/13 21.00 Company | Projects | Products Adjustable clamp connecting plywood rods up to 150 mm and MINIMAG panels to the MAGNUM system MINIMAG MAGNUM Reinforcement of inclined bearing walls with S19 adjustable vise 24 Vertical Formworks MAX 13.5° MAX 13.5° 24 120 120 MAX 18° Reinforcement of inclined bearing walls with S19 wing nut MAX 18° 24 24 S19 adjustable vise 120 120 255 impa_casseformeENG013.indd 255 05/04/13 21.01 Formworks_MINIMAG ACCESSORIES Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of cm Y 200 280 250 330 300 380 480 750 REG 530 580 550 630 600 680 750 REG 450 500 3000 X 430 400 X 750 REG 350 Y Y X 750 REG The mounting holes of the bar are arranged directly on a steel blade, which allows the quick choice of size and it ensures the life span of the product The unused holes are sealed using a PVC plug with ø of 24 50 100 S19 adjustable vise 250 200 Pillar tie-rod Angular panels to create corner nodes 256 impa_casseformeENG013.indd 256 05/04/13 21.01 Company | Projects | Products Lift well with dismantling conical angle bars A single crane lift is sufficient to dismantle the complete formwork in a single session 30 30 Dismantle by applying a vertical and even lift to all conical angular bars L-3 6m Vertical Formworks Screw M18x100 UNI 5739 Washer 20x54 UNI 6593 And nut M18 UNI 5589 415 To complete the product range, a series of service accessories, such as undersized panels, plywood rods, plywood panels, angular hinges, service brackets, panel sealing, support brackets, contrast beams, etc., to resolve in full safety any problem at the job site m Plate 100x80x10 m 6m L-3 257 impa_casseformeENG013.indd 257 05/04/13 21.01 Formworks_MINIMAG PANEL CHARACTERISTICS reinforced surface m2 connecting accessories panel 60x300 panel 75x240 panel 60x240 2,25 1,8 1,8 1,44 Minimag connectors Minimag connectors Minimag connectors Minimag connectors threaded tie rods incidence of tie rods per m panel 75x300 2 2 1,125 0,9 0,9 0,72 multi-layer characteristics use per multilayer side (general data) 15 mm 11 layers 100 100 100 100 60 kN/m 60 kN/m 60 kN/m2 72 kg 62,8 kg 58,7 kg 51,1 kg 32 kg/m2 34,8 kg/m2 32,6 kg/m2 35,4 kg/m2 manual handling YES YES YES YES special panel for pillars YES formwork capacity element weight incidence 60 kN/m 2 YES CONSUMABLE MATERIALS PVC caps 4 4 PVC spacers 2 2 PVC conic spacers 4 4 CHARACTERISTICS OF MATERIALS To ensure high quality standards and durability, the frame is manufactured in high strength steel after a process of degreasing and cleaning It is then painted by immersion and dried in the oven at 130 degrees The result is a frame highly resistant to abrasion and oxidation The multi-layer panel has a thickness of 15 mm with phenolic surface film (220 g/m2) It consists of 11 layers of birch and it has no moisture absorption when the panel is protected The edges are protected with paint and they can be used about 50 times per side The weight is 9.6 kg/m2 The MINIMAG formwork system has been designed and manufactured at Pilosio’s plants in compliance with prEN15113-1/206 standards, “Vertical formwork - Part performance requirements, general design and assessment.” 258 impa_casseformeENG013.indd 258 05/04/13 21.01 Company | Projects | Products EXAMPLES OF COMBINED APPLICATIONS Vertical Formworks A particular application for casting of straight and curved bearing walls with variable radius In the event of castings of combined bearing walls, it is possible to use standard MINIMAG panels with the addition of some traditional components, making sure to choose the MINIMAG panels with the most suitable undersizes For an exposed concrete finish, it is sufficient to line the formworks using mm plywood sheets 259 impa_casseformeENG013.indd 259 05/04/13 21.01 Formworks_minimag Art dim mm kg Panels H= 300, H= 240 5213075 5213060 5213050 5213040 5213030 5213020 5212475 5212460 5212450 5212440 5212432 5212420 260 impa_casseformeENG013.indd 260 Art TECHNICAL CHARACTERISTICS dim mm kg Panels H= 150, H= 120 750x3000 72.0 600x3000 62.8 500x3000 56.8 400x3000 50.8 300x3000 44.8 200x3000 38.6 750x2400 58.7 600x2400 51.1 500x2400 46.2 400x2400 41.2 300x2400 36.4 200x2400 31.3 5211575 5211560 5211550 5211540 5211530 5211520 5211275 5211260 5211250 5211240 5211232 5211220 Art dim mm kg Adjustable panels (columns and corners) 750x1500 38.7 600x1500 33.7 500x1500 30.3 400x1500 27.0 300x1500 23.7 200x1500 20.2 750x1200 32.0 600x1200 27.8 500x1200 25.1 400x1200 22.2 300x1200 19.5 200x1200 19.2 5223075 5222475 750x3000 85.1 750x2400 72.0 Accessories and spare parts on page 358 05/04/13 21.01 TECHNICAL CHARACTERISTICS Art dim mm Company | Projects | Products kg Adjustable panels (columns and corners) dim mm kg Inner corner (25+20) 750x1500 47.7 750x1200 42.0 5233045 5231545 5232447 5231247 Art dim mm kg Inner corner (12+12)x300 complete 3000 78.3 1500 39.7 2400 59.0 1200 29.8 5233020 N° screw M18x50 UNI 5737 Zn N° washer 20x54 UNI 6593 Zn 5231520 N° screw M18x50 UNI 5737 Zn N° washer 20x54 UNI 6593 Zn 5232422 N° screw M18x50 UNI 5737 Zn N° washer 20x54 UNI 6593 Zn 5231222 N° screw M18x50 UNI 5737 Zn N° washer 20x54 UNI 6593 Zn 3000 41.3 1500 20.7 2400 34.2 1200 17.1 Vertical Formworks 5221575 5221275 Art 261 impa_casseformeENG013.indd 261 05/04/13 21.01 Formworks_minimag Art dim mm kg Outer corner (10+5) 5233015 5231515 5232417 5231217 262 impa_casseformeENG013.indd 262 Art TECHNICAL CHARACTERISTICS dim mm kg Outer corner (0+0) 3000 52.0 1500 24.8 2400 39.0 1200 20.0 5233000 5231500 5232402 5231202 Art dim mm kg Inner corner with hinge (20+20) 3000 31.3 1500 15.7 2400 24.9 1200 12.4 5233044 5231544 5232442 5231242 3000 91.0 1500 46.0 2400 64.1 1200 32.4 Accessories and spare parts on page 358 05/04/13 21.01 TECHNICAL CHARACTERISTICS Art dim mm Company | Projects | Products kg Inner corner with hinge (20+25) dim mm kg Stripping corner (30+30) complete 3000 106.0 1500 53.8 2400 77.8 1200 39.6 553300 N° screw M18x100 UNI 5739 Zn N° nut M18 UNI 5588 Zn N° washer 20x54 UNI 6593 Zn N° plate 100x80x10 5233240 N° screw M18x60 UNI 5739 Zn N° nut M18 UNI 5588 Zn N° washer 20x54 UNI 6593 Zn N° plate 100x80x10 Art dim mm kg Infill bar 3000 155.0 2400 134.0 5243005 5243010 5241505 5241510 5242411 5242406 5241211 5241206 50x3000 23.5 100x3000 41.3 50x1500 12.1 100x1500 21.3 100x2400 25.2 50x2400 18.8 100x1200 13.6 50x1200 8.0 Vertical Formworks 5233054 5231554 5232452 5231252 Art 263 impa_casseformeENG013.indd 263 05/04/13 21.01 Formworks_minimag Art dim mm kg Infill panel 5243040 5241540 5242442 5241242 Art TECHNICAL CHARACTERISTICS dim mm kg 554042 400 3.5 Clamp 5260000 Adjustable alignement clamp 5060010 556070 N° wing nut S19 kg 556080 800 8.5 Adjustable clamp 250 2.4 Horizontal alignement clamp complete 640 4.6 dim mm Reinforcement crossbar Reinforcing “U” beam 400x3000 42.7 400x1500 21.6 400x2400 41.4 400x1200 21.0 Art 5260050 395 3.0 S19 tie-rod Dywidag - 7.1 583025 583050 583075 583100 583150 583200 ø 17x250 ø 17x500 ø 17x750 ø 17x1000 ø 17x1500 ø 17x2000 0.37 0.73 1.05 1.42 2.20 2.90 BREAKING LOAD 190 kN 264 impa_casseformeENG013.indd 264 Accessories and spare parts on page 358 05/04/13 21.01 impa_casseformeENG013.indd 265 05/04/13 21.01 Formworks_minimag Art dim mm kg S19 adjustable wing nut 583905 100x140 1.2 266 impa_casseformeENG013.indd 266 kg 583907 100x80x10 0.6 5270020 57x85 0.34 584024 dim mm kg 583910 15R20GZ - 0.11 - 0.02 Column tie-rod - 2.7 PVC plastic plug Ø 24 - 1.3 Art S19 nut and washer 20x54 UNI 6593 ZN External support for tie-rod Tie-rod for outer corners 5250010 dim mm S19 nut with wings Plate for tie-rod 582930 Art TECHNICAL CHARACTERISTICS 5250005 - 1.0 Spacer Ø 22 mm of 200 ø 24 0.001 584201 ø int 22 0.3 Accessories and spare parts on page 358 05/04/13 21.01 TECHNICAL CHARACTERISTICS Art dim mm Company | Projects | Products kg Plastic cone Ø 22 dim mm kg S19 water stop connector ø 22 0.002 583940 111 0.7 Vertical Formworks 584101 Art 267 impa_casseformeENG013.indd 267 05/04/13 21.01 5000ENG rev 02 04_13 built build to Pilosio SpA Via E Fermi, 45 - 33010 Feletto Umberto - Tavagnacco (UD) - Italy Tel +39 0432 435311 - Fax +39 0432 570474 - www.pilosio.com - info@pilosio.com cover_stesaENG 013.indd 05/04/13 16.42 ...Formworks _MINIMAG 250 impa_casseformeENG013.indd 250 05/04/13 21.00 Company | Projects | Products MINIMAG FORWORKS FOR VERTICAL CASTINGS Vertical Formworks Modular and light weight formworks... 21.01 Formworks _MINIMAG PANEL CHARACTERISTICS reinforced surface m2 connecting accessories panel 60x300 panel 75x240 panel 60x240 2,25 1,8 1,8 1,44 Minimag connectors Minimag connectors Minimag. .. adjustable vise MINIMAG 253 impa_casseformeENG013.indd 253 05/04/13 21.00 Formworks _MINIMAG CONNECTION CLAMP It is possible to reinforce and dismantle the connection clamp using a simple hammer MINIMAG