Kế hoạch kiểm tra thí nghiệm là gì? Tổ chức nào phải lập Kế hoạch kiểm tra thí nghiệm? Nội dung của Kế hoạch kiểm tra thí nghiệm gồm những gì?Kế hoạch kiểm tra thí nghiệm (Inspection Testing Plan hay còn gọi là ITP) là một công cụ mà tổ chức đưa ra để kiểm tra và thí nghiệm để đánh giá chất lượng của một công việc thi công xây dựng.ITP được các Nghị định về quản lý chất lượng yêu cầu Nhà thầu thi công phải lập để kiểm tra chất lượng và thí nghiệm trong thi công xây dựng. Nội dung của ITP là nêu ra danh mục kiểm tra chất lượng và các thí nghiệm cần thiết phải làm cho mỗi công việc WHAT? và nêu ra cách mà ta kiểm tra chất lượng HOW?
FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Civil No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company I W R I W (W) I W (W) a) Material I W (W) b) Layer Thickness I W (W) I W R I W (W) Surveying for Construction Drawing ITRF-CI-06 1) Installation of Bench Mark Level and Coordination Earth Work Applicable Spec./Drawing 1) Survey & Line Marking 2) Excavation ITRF-CI-01 a) Location & Dimension b) Slope Protection of Excavation c) Soil Condition at the Bottom of the Excavation 3) Backfilling ITRF-CI-02 c) Compaction Test Laboratory Std d) Disposal I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Civil No Description of Inspection and Test Piling Work Reference (Codes/Std/Spec./Procedure) : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company ITRF-CI-05 1) Pile Material Certificate I R R 2) Pile Driving Client’s Form I W (W) Certificate I W R - Cement, Aggregate, Water Admixture Batch Plant I R R - Mix Design Batch Plant I R R - Slump Test Laboratory Std I R R - Compressive Strength Test (7 Days) Laboratory Std I R R - Compressive Strength Test (28 Days) Laboratory Std I R R Mat’l Certi I R R 3) PDA Test I T P No Concrete Work 1) Applicable Spec./Drawing Material a) Remi-Con b) Reinforcing Bar I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Civil No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) 2) Form Work I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company ITRF-CI-04 I W (W) ITRF-CI-04 I W (W) a) Position, Dimension, Elevation b) Adequate Bracing & Shoring c) Apply Oil Coating d) Chamfer, Cover, Cleaning 3) Re-Bar Work a) Position, Size, Number b) Length of Lapping c) Clearance, Cover Spacer d) Tire Wire I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Civil No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) 4) Embedded Item b) Pipe Sleeve - Material, Diameter, Elevation c) Anchor Bolt & Plate - Nuts & Washer - Type - Size (Dia, Length, Projection) - Position, Protection d) Insert Plate - Thickness, Welding, Position Opening Box for Elec & Mech I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold : Rev No :0 Page : of Inspection Party Report Form No ITRF-CI-04 a) Water Stop I T P No Remark Contractor Main Cont Company I W (W) FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Civil No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company 1) Survey & Marking I W (W) 2) Material I Road (Asphalt Paving) Applicable Spec./Drawing a) Sub-Base b) Asphalt - Material Batch Plant I R R - Mix Design Batch Plant I R R Laboratory Std I W (W) I W (W) I W (W) 3) Sub-Grade a) Compaction, Elevation 4) Sub-Base a) Lay Thickness b) Field Density test I : Inspection R : Report Review (W) : Random Witness W : Witness Laboratory Std H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Civil No Description of Inspection and Test 5) Reference (Codes/Std/Spec./Procedure) : Rev No :0 Page : of Inspection Party Report (Yes/No) Remark Contractor Main Cont Company Laboratory Std I W R Laboratory Std I W (W) I W (W) Asphalt Paving a) Finishing & Curing I T P No Gravel Paving 1) Survey & Marking 2) Sub-Grade a) Compaction, Elevation Applicable Spec./Drawing 3) Gravel Paving 1) Paving Thickness I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Building No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No :2 Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company 1) Material Check I R R 2) Dimensional and Visual Check I (W) (W) I R R Excavation, Foundation and Concrete Applicable Spec & Drawing Structure ; Refer to No Earth Work, No Concrete Work, No Earth and Foundation Work of FITP-001 Steel Structure Work Applicable Spec & Drawing ; Refer to FITP-003 Steel Structure Release for Building Material Fire Proofing of Steel Structure Applicable Spec & Drawing ; Refer to No.9 Fire Proofing Work of FITP-001 Masonry Water Proofing Applicable Spec & Drawing Applicable Spec & Drawing 1) Material Check I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Building No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company 2) Visual Check of Base Surface Conditions I (W) (W) 3) Visual Check of Coated Surface Condition I (W) (W) 4) Water Leak Test I W W 1) Material Check I R R 2) Visual Check of Finished Appearance I (W) (W) 1) Material Check I R R 2) Visual Check of Coated Surface I (W) (W) 1) Material Check I R R- 2) Visual Check of Base Surface Conditions I (W) (W) 3) Visual Check of Finished Appearance I (W) (W) Suspended Ceiling Applicable Spec & Drawing Plastering Applicable Spec & Drawing Tile Applicable Spec & Drawing Painting Applicable Spec & Drawing ; Refer to FITP-011 Painting I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Building No 10 Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company 1) Material Check I R R 2) Visual Check of Installation Conditions I (W) (W) 3) Service Pressure Test / Drainage Flow Test I W W 1) Material Check I R R 2) Visual Check of Installation Conditions I (W) (W) 1) Performance Test for HVAC System I W W 2) Functional Test for Plumbing System I W W 3) Functional Test for Fire Fighting System I W W Electrical Applicable Spec & Drawing ; Refer to FITP-008 Electrical 11 12 13 Plumbing Ventilation System Functional Test I : Inspection Applicable Spec & Drawing Applicable Spec & Drawing Applicable Spec & Drawing R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN logo Project Name : Owner : Job No : Contract No : Description : Steel Structure No Description of Inspection and Test Material Foundation and Anchor Bolts Reference (Codes/Std/Spec./Procedure) Applicable Material Spec I T P No : Rev No :0 Page : of Inspection Party Report Form Mat’l Certi Remark Sub-con Main Cont Company I R R I W - I W (W) 1) Location Drawing 2) Levelness for FDN Pad Drawing 3) Anchor Bolt Dimension Drawing I (W) - 1) Ensure Qualified Welder and WPS AWS D1.1 I R R 2) Visual Inspection of Completed Weld Applicable Code & Spec I (W) (W) 3) NDE if applicable ASME Sec.V & NDE Proc I R R I (W) - I W (W) I (W) - ITRF-SS-01 (Size/Projection/ B.C.D) Welding NDE Report Erection of Structural Steel 1) Orientation, Location and Position Drawing 2) Elevation and Plumbness Drawing Grouting Drawing & Applicable Spec Bolt Final Tightening Applicable Spec ITRF-SS-02 I (W) (W) Final Inspection for Structure Drawing & Applicable Spec ITRF-SS-05 I W (W) Legend => I : Inspection R : Report Review (W) : Random Witness W : Witness ITRF-SS-03/04 H : Hold CIVIL CIVIL FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Jetty Work No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company I (W) (W) I (W) (W) I (W) (W) Orient to correct location I (W) (W) Check Verticality(Vertical pile) I (W) (W) Check Slope(Batter pile) I (W) (W) Blow court I (W) (W) Last 12 blows I (W) (W) Rebound trace I (W) (W) Pile deviation I (W) (W) Pile top level I (W) (W) Substructure (Piling Work) Applicable Spec & Drawing 1) Steel pipe pile Pile identity number/ Diammeter Thickness/ Length/ Coating 2) Set out pile location Check control point/ Pile location 3) Pile Driving 4) Finish driving I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Jetty Work No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company Quantity/ Damage Inspection I (W) (W) Certificate of quality I (W) (W) Material on site report I (W) (W) I (W) (W) I (W) (W) I (W) (W) I (W) (W) I (W) (W) Fender Applicable Spec & Drawing 1) Material on site 2) Installation Work Temporary plate inspection during bolt installation - Position/Leveling Inspection Bolt inspection before concrete pouring - Position/Leveling Inspection Bolt inspection after concrete pouring - Position/Leveling Inspection Rubber cone inspection after installation - Position/Leveling Inspection Frontal frame inspection after installation - Position/Leveling Inspection I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Jetty Work No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company I (W) (W) - Position/Leveling Inspection I (W) (W) Final Inspection I (W) (W) Tension chain inspection after installation - Position/Leveling Inspection Weight chain inspection after installation I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Electrical No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) Material Receiving Applicable Spec/Vendor Print 1) Vendor Data Check /Material Certificate/Packing 2) Certificate Check List I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company Mat’l Certi I I/R (W)/R ITRF-EL-01 I W (W) 3) Visual Check Transformers Applicable Spec & Code/ 1) Mechanical Damage Vendor Print 2) Circuit Connection Tightness 3) Equipment Grounding Connection 4) Tap Setting 5) Verify Oil Level Correct 6) Oil Leaks 7) Bushing (Signs of Physical Damage, Clean) I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Electrical No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) Motors Applicable Spec & Code/ 1) Mechanical Damage Vendor Print I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company ITRF-EL-02 I W (W) ITRF-EL-03 I W (W) 2) Tightness of Terminal Box 3) Cable Termination 4) Rotation Check (Motor Only) 5) Grounding 6) Space Heater Function (If Required) Switch Gear / MCC Applicable Spec & Code/ 1) Mechanical Damage Vendor Print/Drawing 2) Alignment for Leveling and Bolting 3) Verify Labeling 4) Opening Hole Plugged 5) Manual Operation of Select Switch 6) Grounding 7) Cleaning I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Electrical No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) Grounding System Applicable Spec & Code/ 1) Installation of Test Well Drawing I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company ITRF-EL-04 I W (W) ITRF-EL-05 I W (W) ITRF-EL-06 I/R W (W) 2) Size & Location 3) Bonding/Grounding Connection 4) Grounding Resistance 5) Visual Check Cables Applicable Spec & Code/ 1) Cable Lay Condition Drawing 2) Termination 3) Continuity 4) Identification Lighting / Receptacle System Applicable Spec & Code/ 1) Mechanical Connection at Junction Boxes Vendor Print/Drawing 2) Voltage / Wattage, Type, Model 3) Number of Fittings in Circuit I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Electrical No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Contractor Main Cont Company ITRF-EL-07 I W (W) ITRF-EL-08 I W (W) 4) Opening Hole Plugged 5) Average Illumination Level L.V Panel / Local Control Station Applicable Spec & Code/ 1) Mechanical Damage Vendor Print/Drawing 3) Nameplates / Identification Details 3) Grounding 4) Breaker / Fuse Rating 5) Cleaning Battery, Charger and UPS Applicable Spec & Code/ 1) Mechanical Damage and Alignment Vendor Print/Drawing 2) Nameplate Details 3) Wiring & Termination 4) Grounding 5) Cleaning and Tightness of Circuit Connection I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Electrical No 10 Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) Tele./Public Address System Applicable Spec & Code/ 1) Nameplate Vendor Print/Drawing I T P No : Rev No :A Page : of Inspection Party Report Form No Remark Contractor Main Cont Company ITRF-EL-09 I W (W) ITRF-EL-10 I W (W) 2) Location 3) Cable Connection & Termination 4) Mechanical Damage 11 Cable Tray Applicable Spec & Code/ 1) Conformance to Drawing Vendor Print/Drawing 2) Expansion Joint Properly Installed 3) No Sharp Edge to Cut Cable 4) Bonding Jumper & Ground 5) Tray Cover (Required) I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Electrical No 12 Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) Cable Trench / Duct Bank Applicable Spec & Code/ 1) Route and Location Drawing 2) Dimension 3) Size and Quantity of Conduit 4) No Obstruction 5) Slope 6) Straightness of Conduit 7) Backfill I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold I T P No : Rev No :A Page : of Inspection Party Report Form No ITRF-EL-11 Remark Contractor Main Cont Company I W (W) FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Instrument No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) Material Receiving Applicable Spec/Vendor Print 1) Vendor Data Check /Material Certificate/ 2) Certificate Check Packing List I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Sub-con Main Cont Company Mat’l Certi I/R I/R (W)/R ITRF-EL-10 I (W) (W) ITRF-EL-05 I (W) (W) 3) Visual Check Cable Duct & Tray Applicable Spec & Code/ 1) Conformance to Spec and Drawing Vendor Print/Drawing 2) Expansion Joint Properly Installed 3) Support & Bolt Security 4) No Sharp Edge to Cut Cable 5) No Obstruction to Pulling of Cable 6) Bonding Jumper & Ground 7) Duct Cover (Required) Instrument Cable Applicable Spec & Code/ 1) Cable Lay Condition Vendor Print/Drawing 2) Termination 3) Continuity I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner Job No : Contract No Description : Instrument No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of : Inspection Party Report Form No Remark Sub-con Main Cont Company ITRF-IT-01 I W W ITRF-IT-02 I W (W) 4) Identification Installation of Device & Instrument Applicable Spec & Code/ 1) Mechanical Damage and Contamination Vendor Print/Drawing 2) Instrument and Tubing Installed Correctly According to Hook-Up Drawings 3) Instrument Identification 4) Cable Install and Termination 5) Flow Direction and Accessibility 6) Bending, Straightness, Slope and Connection Tightness of Tubing 7) Condition of Stanchion and Suport 8) Open Hole Plugged Instrument Panel / Junction Box Applicable Spec & Code/ 1) Mechanical Damage Vendor Print/Drawing 2) Tightness of Foundation Bolt 3) Level & Alignment 4) Cable Gland Tightness I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Instrument No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Sub-con Main Cont Company I W W 5) Name Plate / I.D Details 6) Grounding 7) Tightness of Circuit Connections 8) Cable and Wire Identification 9) Cleaning 10) Terminals Suitable Mov,on-off valve & Control Valve Pre- Applicable Spec & Code/ Installation Calibration Vendor Print/Drawing 1) Body Size & Rating 2) Trim Size & Type 3) Air Failure Position(except Mov) 4) Pneumatic / Electrical Connection 6) Travel Direction Indication 8) Positioner 9) I/P Converter 10) Hand Wheel Location 11) Other Accessories 12) Solenoid Valve I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold ITRF-IT-03 FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Instrument No Description of Inspection and Test Reference (Codes/Std/Spec./Procedure) I T P No : Rev No :0 Page : of Inspection Party Report Form No Remark Sub-con Main Cont Company ITRF-IT-04 I W (W) ITRF-IT-05 I W W ITRF-IT-06 I W W 13) Leak Test 14) Calibration Pressure Test for Instrument Air and Hydraulic Applicable Spec & Code/ Tubing Vendor Print/Drawing Pressure Safety Valve Popping Test Applicable Spec & Code/ Vendor Print/Drawing Instrument Loop Test Applicable Spec & Code/ Vendor Print/Drawing I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Insulation No Description of Inspection and Test Material Check I T P No : Rev No :0 Page : of Inspection Party Reference (Codes/Std/Spec./Procedure) Report Form No Remark Sub-con Main Cont Company Mat’l Certi I/R I/R (W)/R Applicable Spec ITRF-IS-01/02 I W W Applicable Spec ITRF-IS-01/02 I (W) (W) Applicable Spec ITRF-IS-01/02 I (W) (W) Applicable Spec./ Material Spec Pre-Insulation Check 1) Mechanically Completion 2) Surface Cleaning & Paint Touch-Up 3) Welding, Hydro-Test & Assembly Completion Before Jacketing 1) Insulation Thickness 2) Extent of Insulation After Jacketing 1) Expansion Joint gap 2) Strapping 3) Overlap of Sheet 4) Mastic / Plastic Application 5) Visual Appearance Legend => I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold FIELD INSPECTION & TEST PLAN Project Name : Owner : Job No : Contract No : Description : Painting No Description of Inspection and Test Material Check Surface Preparation 1) Grade of Cleanness Required (Codes/Std/Spec./Procedure) Applicable Code & Spec Environment During Application Rev No :0 Page : of Report Form No Remark Sub-con Main Cont Company Mat’l Certi I/R I/R R ITRF-PN-01 I W (W) I (W) (W) ITRF-PN-01 I (W) - ITRF-PN-01 I (W) (W) ITRF-PN-01 I W (W) ITRF-PN-01 I (W) (W) ITRF-PN-01 I W (W) 2) Oil or Grease Dirt, Dust, Water on Surface : Inspection Party Reference Paint Material Spec I T P No Applicable Spec - Atmosphere Temperature, Humidity & Dew Point Priming (With Intermediate) Applicable Spec 1) Visual Inspection - Sagging, Curtaining & Color Change, etc 2) Dry Film Thickness (D.F.T) Finish Coat Applicable Spec 1) Visual Inspection a) Sagging, Curtaining, Wrinkling b) Color Difference 2) Dry Film Thickness (D.F.T) Legend => I : Inspection R : Report Review (W) : Random Witness W : Witness H : Hold