Transmission hydraulic system "h" series medium wheel loader implement hydraulic system "h" series medium wheel loader tilt control valve dump pressure compensator and load check valve proportional priority, pressure compensator steering system block
Trang 1TRANSMISSION HYDRAULIC SYSTEM
NEUTRAL
Trang 2TRANSMISSION HYDRAULIC SYSTEM
FIRST SPEED FORWARD
Torque Torque Converter
Trang 3TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED FORWARD
Torque Torque Converter
Trang 4TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED REVERSE
Trang 5“H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD
Tilt Ride Auxiliary
Inlet Cylinder Control Function
Manifold Lift Accumulator Cover Case Drain Tilt Antidrift Valve Line Relief Valves Tilt Back Pilot Solenoid Valve Tilt Spool Pressure Compensator Valve => Screen Resolver Valve Signal Relief Signal Valve Duplication Valve Dump Pilot Solenoid Valve Choke Check Valve <—_ Min Angle Tank Lift Antidrift Valve Raise Pilot Solenoid Valve Pressure Compensator Lift Spool Valve Resolver Lower / Float Pilot Solenoid Valve Valve Head End Solenoid valve Rod
End Head End
Trang 6"H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
HOLD
Trang 7"H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE DUMP To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network
From Head End , To Rod End of Cylinder of Cylinder Pressure aos Compensator Tilt Antidrift Valve Valve Bridge Passage Line Relief
and Line Relief
Makeup Valve and Makeup Valve l nternal IP Passage Feeder
Control Spool Passage
Tilt Back Pilot Dump Pilot
Solenoid Valve Solenoid Valve
O
Trang 8PRESSURE COMPENSATOR AND LOAD CHECK VALVE
HOLD
—— To Signal Duplication Valve
From Signal Duplication Valve ZITA =—r Resolver Network ) rom Resolver Networ
From Head End of Cylinder To Rod End Load Check of Cylinder Spool " Pressure Tilt Antidrift Compensator Valve Valve Bridge Passage Line Relief and fo Line Relief and
Makeup Valve Makeup Valve
Internal Passage iD Feeder
Trang 9PRESSURE COMPENSATOR AND LOAD CHECK VALVE LOAD CHECK OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network
From Head End of Cylinder To Rod © Rod End E
of Cylinder Load Check Spool Tilt Antidrift Valve Pressure Compensator Valve Bridge Passage Line Relief
and Line Relief
Makeup Valve and Makeup Valve Internal Passage
9 Feeder
Control Spool Passage
Tilt Back Pilot Dump Pilot
Solenoid Valve Solenoid Valve
Trang 10PRESSURE COMPENSATOR AND LOAD CHECK VALVE PRESSURE COMPENSATOR OPERATION
To Signal Duplication Valve From Signal Duplication Valve
From Resolver Network
From Head End Load Check
sGyimde Hàm Compensator Spool
Tilt Anti-drift Valve
Valve Orifices
Line Relief
Bridge Passage
and Line Relief
Makeup Valve and Makeup Valve Int nternal IP Passage Feeder
Control Spool Passage
Tilt Back Pilot Dump Pilot
Solenoid Valve Solenoid Valve
Supply
Trang 11PROPORTIONAL PRIORITY, PRESSURE COMPENSATOR OPERATION From Signal Duplication Valve
To Pump and —> — Signal Pressure Differential
Signal Limiter \ Relief Valve
D ‡ xx xX XXX X= ì jp ‡
> L k y
Signal a Vah ver X<x~xxx== ==xx Resolver Loo KKXKKKKX
Duplication Valve Pi alve ) Valve )
| Valve A Valve B Valve C — i i > b b > O O
Spool Spool Spool
Bridged p Bridged p Feeder Bridged P
Passage ump Feeder Passage ump Passage Passage ump Feeder
Supply Passage Supply Supply Passage
Trang 12“H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
DUMP
Tilt ` Ride Auxiliary
Inlet Cylinder Control Function Manifold Lift Cylinders Accumulator Cover Manifold Manual Tilt Antidrift solenoid Valve Valve Lower Valve Lift Antidrift Valve Pilot Accumulator Raise Pilot
Solenoid Valve Solenoid Valve Head End
Tilt Back Pilot
Solenoid Valve Pressure
Compensator Ride Control
Lift Spool HE Spool Valve Relief Valve Auxiliary Spool Tilt Spool Pressure Compensator Valve -? Screen Resolver Balance Resolver Pilot Resolver Seay Valve Check Valve Valve Reducing Pressure Valve Valve Signal Relief Signal Duplication Valve - Lower / Float Control Ride
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve
Case | | +-, YP, A S Drain Choke Check
Filter Valve
Trang 13Inlet Manifold “H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM RAISE Tilt Cylinder Lift Cylinders Ride Control Accumulator Auxiliary Cover Manifold Tilt Antidrift Valve Manual Lower Line Relief Valves Tilt Back Pilot Solenoid Valve Tilt Spool Pressure Compensator Valve =3 Screen Resolver Valve Signal Relief Valve Signal Duplication Valve Dump Pilot Solenoid Valve Case | || — pe Ye ccc Drain <- Choke Check Filter Valve _— Min Angle Tank Lift Antidrift Valve Raise Pilot Solenoid Valve Pressure Compensator Lift Spool Valve Resolver Valve Check Valve Lower / Float Pilot Solenoid Valve Head End Solenoid Valve
Rod Head End
Trang 14“H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
FLOAT
- Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover Cylinders Manifold
Manual Tilt Antidrift Solenoid valve Hydraulic Lockout
Lower Valve : Valve
Valve Relief Line Lift Antidrift Ta l Valves Valve Pilot
Accumulator
Rod
Raise Pilot End Solenoid Valve Solenoid
Valve
Head End Solenoid Valve
Tilt Back Pilot Pressure Solenoid Valve Compensator
ï Valve Ride Control Lift Spool p Relief Valve
Tilt Spool Auxiliary Spool Pilot Pressure Reducing Pressure Valve Compensator Valve -? Screen
Resolver Balance Resolver Resolver Valve Check Valve Valve
Valve Valve
Signal
Duplication Ride
Valve Lower / Float Control
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Trang 15Inlet Manifold Manual Lower Valve =3 Screen Signal Duplication Valve Case Drain <- Filter Tank
"H” SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
Trang 16“H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)
Tilt Ride
Ị c I Auxili
Inlet Cylinder ontro Ory
Manifold Lift Accumulator Function Cylinders
7 ‘dri Head End
Manual Tilt Antidrift Solenoid Valve Pilot Shutoff
Lower Valve r ine aa Valve
Valve Relief Lift Antidrift Pilot
Valves Valve Accumulator
Raise Pilot
Solenoid Valve Solenoid Valve Head End
Tilt Back Pilot
Solenoid Valve Pressure
: Ride Control Lift Spool wpe valve Relief Valve
Tilt Spool Auxiliary Spool Pilot Pressure Pressure Reducing Compensator Valve
Valve
Resolver Balance Resolver Resolver Valve Check Valve Valve Valve Valve Signal Relief Signal Ride Duplication Control Valve Lower / Float Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve
Case | || ype C7 Í, TT Drain <- Choke Check
Filter Valve
Trang 17STEERING SYSTEM BLOCK DIAGRAM HOLD Hand Metering Unit Neutralizer Valve Check Valve [ Ne anzer Steering
Trang 18STEERING SYSTEM HOLD Left Right Selector Crossover Relief Valve as Neutralizer Neutralizer | i =T Sl Valve Vaive lÍ[ —T\ — m—————————=> \ 1 I ` I : 3 < Me | | Steering | / =| | I Pump | #L [| Secondary Steering Diverter Valve
"Secondary Steering Flow Control —À-—— — Back-up
Pump and Orifice Relief Valve
Motor
Trang 19
STEERING SYSTEM string
GRADUAL LEFT TURN Cylinders Selector Crossover Relief Valve Spool Left Right —— — — Neutralizer Neutralizer Valve Valve Steering Pump Secondary Steering Diverter Valve || _Ì |L - )[|( |Orifices! ) || ( Hand Metering Unit — Directional
Seconday | wWI{RLAITEATIAIM hw Fg —-\-— — j}-\-— -— - — Spool
Steering Flow Control Back-up
Trang 20STEERING SYSTEM steering
FULL LEFT TURN (STEERING NEUTRALIZED) Cylinders
Left Right Selector Crossover Relief Valve
——~~——~~——~~ Neutralizer Neutralizer Spool Valve Valve "“"“—= ———~~~——~~ Steering Pump Secondary Steering Diverter Valve j| _ l :— Í ——- |) (| Orifices |) C —T1 I I l Hand Metering Unit — Directional
Secondary § ¡ Al||Èl4l|!rll4lM)›A Fi 4 —-À — —-1 —`-— — — Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
| —— —_} -4 — —_ Mechanical
Trang 21STEERING SYSTEM steering
GRADUAL LEFT TURN / SECONDARY STEERING Y/inders
Left Right Selector Crossover Relief Valve
—— — — Neutralizer Neutralizer Spool Valve Valve F TT t†t TT ==ẼŸẼỄÃÏ ` —T Steering Pump Secondary Steering Diverter Valve —¬ I l I 1ì ”1¬1 ¬¬1 i) ( |Orifices: ) C| Hand Metering Unit Directional Secondary =— — — Spool
Steering Flow Control Back-up
Trang 24STEERING PILOT VALVE ay A RIGHT TURN To Steering A Control Valve a Oil Ports eh) Input Shaft 124
Connected to : AAS đ, Z4 |-~ Directional ¬Ắ
Trang 25STEERING HYDRAULIC SYSTEM (CCS) HOLD Steering Cylinders From Implement Circuit From Implement Circuit
Stering 8 Wy HR fe Ty SSIS NANG —
Trang 26STEERING HYDRAULIC SYSTEM LEFT TURN Steering Cylinders From Implement Circuit From Implement Circuit Shuttle Steering seeing CD | 7 Í | ReevS Valve Control
Trang 27BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM ACCUMULATORS CUT IN REDUCED FAN SPEED Left Brake
Pedal Right Brake Front Brake Rear Brake
Pedal Accumulator Accumulator Accumulator Charging Valve and Fan Solenoid Valve Rear Service Brakes peor | 1 1 | 1 1 | 1 1 | 1 1 | 1 1 | 1 1 4 I Front Service Inverse Shuttle Valve Relief | Brakes Valve I I Brake Fan Solenoid Cut In Valve | ; Pressure Valve | Parking Parking Switch | Brake Brake ! Pressure Valve | Switch | J )|(— — — —->— ——- — Pump i Resolver
a š | _——- Valve Check Valve 1 ControlValve_ | _ _
Trang 28BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM MINIMUM FAN SPEED AT CUT OUT
Left Brake Pedal Right Brake I8 Front Brake Rear Brake
Trang 29BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM MAXIMUM FAN SPEED AT CUT OUT Left Brake
Pedal Right Brake Front Brake Rear Brake
Pedal Accumulator Accumulator Accumulator Charging Valve and Fan Solenoid Valve Rear Service
Brakes Service | Brake [Z”ZZZZzZZZzzzzze.ezs2Z22e<⁄2⁄šZ2ZZ““Z2_— — —_—T-— — — — — —-—- ¬
Trang 30Front Brake Rear Brake Accumulator Accumulator 9 9 BRAKE SYSTEM
To ; Left Brake Right Brake PARKING BRAKE RELEASED
Power Train Pedal Pedal
ECM eda — Brake Lights
CO pT
Brake
Rear Axle | /% Accumulator Pressure
Trang 31Front Brake Rear Brake
Accumulator Accumulator
9 9 BRAKE SYSTEM
To Right Brake PARKING BRAKE RELEASED
Power Train Left Brake Pedal SERVICE BRAKES APPLIED ECM Pedal j Brake Lights O | | ST xi Brake
Brakes Hydraulic Charging Switch
Trang 32SERVICE BRAKE VALVE
NOT ACTIVATED
Boot
Plunger
Return Spring Plunger Springs
Ball Retainer Shims
Ball
Upper Spool Check Valve
Front Brake Port
Tank Port
System Pressure Port ——~>
Lower Spool Upper Spool Orifice
Upper Spool Passage —— Tank Port
Rear Brake Port
System Pressure Port ——>
Trang 33SERVICE BRAKE VALVE BRAKES ACTIVATED
Boot Plunger
Return Spring Plunger Springs
Ball Retainer Shims
Ball Check Valve Upper Spool Front Brake Port Tank Port System Pressure Port Lower Spool
Upper Spool Orifice Upper Spool Passage Tank Port
Rear Brake Port
System Pressure Port