SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA SO DO MACH DIEN TOYOTA
206-00-1 Brake System - General Information 206-00-1 SECTION 206-00 Brake System - General Information VEHICLE APPLICATION:2006.50 Transit CONTENTS PAGE SCHEMATICS Brake System 206-00-2 206-00-2 Brake System (+) DC02 Battery F1 350A + CDC02A 100A_FEED_EJB_NSR CF3-2_1 MIDI MEGA SR F2 60A 350A_FUSE CF1-2_1 60_FEEDPJB_SR CF2-2_1 + (-) CBF01B MIDI F3 100A C1-1 MAIN C/R C4-1 STARTER_BAT RD 40.0 WA BK-VT 40.0 WA CDC02B CBF01A RD 40.0 WA + NSR SDC02A 14300 CDC04A CDC04C C3-1 (-) YE-RD 6.0 WA RD 40.0 WA 2_1 A_SBF01A 14401 CDC04B SBF02A 14401 CBF01D BF01 Battery Junction Box (BJB) SDC04A 14300 A_GD108A 14A280 MIDI CBF01C 2_1 (+) BK-VT 40.0 WA DC04 Auxiliary Battery BN-YE 0.50 WA CDC32B 14K024 BN-YE 0.50 WA KL30SR C3-F18_2 PJB KL_15 SUPPLY CBB18A 9K499 A_GD122H 9K499 C0199 CDC32H 9K499 BN-YE 0.50 WA 36 A_GD122A 9K499 BK 2.5 WA S1D122A GD122A P2 P1 GP22 GP22 2006.50 Transit (G898582) + F18_2 IGN RELAY GND KL.85 C3-R6_2 BK 1.0 WA R6_2 F18 40A JCASE CBP02B VRUN KL 15 C2-1 BB03 Engine Junction Box (EJB) BP02 Central Juncti CDC32E 14401 S2DC32A SPLICE GY-OG 4.0 WA CDC32F 14401 BN-YE 0.50 WA BN-YE 0.50 WA R6_1 50 IGN SWITCH KL 15 C2-R6_1 C0124A CDC32C 14K024 IGNITION RELAY R6 KL.15_3 CBB18B 14401 GP8GP8 GY-OG 4.0 WA F16 60A JCASE + C0199 GD108A BN-YE 0.50 WA PWR FEED 350A MEGA C1-2 B_GD108A 14301 S2DC32B CDC32A 14K024 206-00-3 Brake System GY-RD 0.50 WA SBP77B 14K024 C0124A SBP77D 40 GY-RD 0.50 WA BF01 GY-RD 0.50 WA 14401 1.4.0 TO PREFUSE BOX IGN CDC32 SBP77A 14K024 C1-4 30 C1-7 C1-1 10 CBP02E DC32 Ignition Switch 50 IGN SW15 C5-10 CBP02E 32 CBP02A VBATT SR C1-2 C5-32 IGNITION SWITCH SUPPLY 5A uP + GY-VT 0.50 WA CCB09B 14K076 GY-BU 0.50 WA CBP02B C2-13 STOP LAMP SWITCH SUPPLY 13 CMC19A 14401 C0176A CCB09 GY-BU 0.50 WA CB09 Parking Brake Switch A_GD138Z 14K076 BK-WH 1.5 WA CMC19 C1-2 NORMALLY OPEN MC19 Low Brake Fluid Warning Indicator Switch VT-WH 1.5 WA B_GD129B 14401 S2D138A BK-YE 1.5 WA S1D129B 5_1_0 TO_EXTERIOR_LIGHTING GD129B P2 14K076 BK-WH 1.5 WA BK-YE 0.50 WA CCB08A 14401 S2CB08 C0176A A_GD138X BFLSWC1-1 BK-WH 4.0 WA CCB08 C1-3 VT-WH 1.5 WA BOO C1-2 S2D138B 1 BOO CB08 Stoplamp Switch CMC19 C1-1 B_GD129A 14401 CCB08 SBP65A RETURN14401 CCB09 BK-WH 0.50 WA RD 1.5 WA AUSTAILIA ONLY CCB08D 14401 l Junction Box (CJB) CCB09A 14401 A_GD138D 14401 uP 15A CBP02C C3-12 PARK BRAKE SW 12 C3-2 BRAKE FLUID LEVEL GD138A P1 GP29 P2 A_GD138B 14401 uP + VRUN KL 15 C2-1 15 75 CDC32 57 C1-6 C1-2 01 P1 GP38 GP38 2006.50 Transit (G898582) 206-03-1 Front Disc Brake 206-03-1 SECTION 206-03 Front Disc Brake VEHICLE APPLICATION:2006.50 Transit CONTENTS PAGE CONNECTORS Front Brake Pad Wear Sensor LH Front Brake Pad Wear Sensor RH 206-03-2 206-03-3 206-03-2 Front Brake Pad Wear Sensor LH PIN => CMC07E BU-GN 0.75 WA CMC06C BN-BU WA 0.75 CMC08A 91AG-14A464-BBC GN-BN WA 0.75 CMC06 TO FRONT LEFT BRAKE PAD WEAR INDICATOR HARNESS 14401 2006.50 Transit (G898476) 206-03-3 Front Brake Pad Wear Sensor RH PIN => A_GD131N BK-GY 0.75 WA PIN => CMC08B GN-BN 0.75 WA CMC08C A_GD131 91AG-14A464-BBC GN-BN BK-GY WA 0.75 WA 0.75 CMC08 TO FRONT RIGHT BRAKE PAD WEAR INDICATOR HARNESS 14401 2006.50 Transit (G898477) 206-04-1 Rear Disc Brake 206-04-1 SECTION 206-04 Rear Disc Brake VEHICLE APPLICATION:2006.50 Transit CONTENTS PAGE CONNECTORS Rear Brake Pad Wear Sensor LH Rear Brake Pad Wear Sensor RH 206-04-2 206-04-3 206-04-2 Rear Brake Pad Wear Sensor LH CMC07E BU-GN WA 0.50 CMC09A 91AG-14A464-BBC GY-OG WA 0.50 CMC07 TO REAR LEFT BRAKE PAD WEAR INDICATOR HARNESS 14406 2006.50 Transit (G898891) 206-04-3 Rear Brake Pad Wear Sensor RH CMC09A GY-OG WA 0.50 CMC06E 91AG-14A464-BBC BN-BU WA 0.50 CMC09 TO REAR RIGHT BRAKE PAD WEAR INDICATOR HARNESS 14406 2006.50 Transit (G898892) 206-06-1 Hydraulic Brake Actuation 206-06-1 SECTION 206-06 Hydraulic Brake Actuation VEHICLE APPLICATION:2006.50 Transit CONTENTS PAGE CONNECTORS Low Brake Fluid Warning Indicator Switch 206-06-2 700-03-12 Grounding—LHD, Chassis Cab WASHER FRONT FWASHSW C1-1 IGN C1-10 CRW08 GND B_GD115C 14K024 BK-GY 0.50 WA B_GD115E 14K024 BK-GY 0.50 WA B_GD115D 14K024 BK-GY 0.35 WA WASHER REAR RWASHSW C1-4 RW08 Windshield Wiper/Washer Switch I1 LEFT C1-3 C1-5 MFD SW CLS34 10 MAIN MFSW DIP C1-9 FLASH C1-8 DIP SW T0 WIPE1 C1-6 C1-1 R/S C1-10 C1-7 FRONT WIPER TURN INTERM VARIABLE WAY CODED RIGHT C1-6 GND2 WIPE2 C1-2 C1-8 LS34 Steering Column Multifunction Switch WIPER/ REAR RWIPESW C1-5 S2D115B C1-4 C1-2 CLS32 B_GD115H 14K024 BK-GY 0.35 WA B_GD115B 14K024 BK-GY 1.0 WA C1-5 BK-GY 1.0 WA B_GD115A 14K024 CDB04 (+) (-) 12 13 14 15 16 Data Link Connector (DLC) LS32 Hazard Flasher Switch DB04 OBD2 OBD2 10 11 G GD115B P2 P1 GP15 CROSS CAR BEAM # 2006.50 Transit (G899278) 700-03-13 Grounding—LHD, Chassis Cab OPTION TAG = SCANDINAVIA ONLY LF12 Front Fog Lamp Relay A_GD115N 14K024 BK-GY 1.5 WA A_GD115L 14K024 BK-GY 2.5 WA CDC08 A_GD115M 14K024 BK-GY 2.5 WA CDC07 FPWRO C1-1 DC08 Front Power Outlet Socket C1-2 1.0 WA CLF12 FCIG C1-1 C1-2 DC07 Cigar Lighter A_GD115J 14K024 BK-GY 4.0 WA 14K024 S2D115A GD115A P1 GP15 BEAM # 2ND STUD 2006.50 Transit (G899278) M 700-03-14 Grounding—RHD, Chassis Cab C2-L4 CASE GROUND - L + COMPARATOR (ONLY FOR CAT 6) A_GD129 BK-YE 13A318 0.75 WA C3-H1 PWRGNDH1 I1801A C1E104C CE104B C2-M4 PWRGNDM4 (ONLY FOR CAT 6) BK-YE 0.75 WA I1801A PCLS25 C1-3 SIDE A_GD129 13A318 I1801C BK-YE 0.75 WA LS25 Side Turn Signal Lamp RH C1-1 A_GD129C 14401 CLS25 A_GD129C5 P (CAT OPTION) 14401 2M BK-YE 1.5 WA B_GD121 12B637 B_GD121 9K499 BK-YE 0.75 WE BK-YE 0.75 WA B_GD121 9K499 BK-YE 0.75 WA B_GD121 9K499 B_GD121 12B637 BK-YE 0.75 WA BK-YE 0.75 WE 1E104 Powertrain Control Module (PCM) - 4-Cylinder Engine BK-YE 1.5 WA GND TURN C1-1 BK-YE 1.5 WA C1E104A A_GD121 9K499 BK-YE 0.75 WA A_GD129E 14401 A_GD129 14401 C2-B3 PWRGNDB3 C1-G1 GND2 G1 A_GD129 14401 C1LF29 FRONT 1LF29 Front Fog Lamp LH C1-2 1LF08 Headlamp Assembly LH 6C11-13W029/30-A* C2-F4 PWRGNDF4 BK-YE 0.75 WA A_GD129 13A318 TURN POSITION HIGH LOW CLF08 CE104B L4 BK-YE 0.75 WA LS25 Side Turn Signal Lamp RH (CAT OPTION) PL25 Hood Ajar Switch S2D129A CRT17 A_GD131 14401 BK-GY 0.50 WA A_GD131 14401 BK-GY 0.75 WA CMC08 MC08 Front Brake Pad Wear Sensor2 RH CRT16 GND C1-2 A_GD129 14401 BK-YE 1.5 WA COMMUNICATION LINE BK-YE 2.5 WA C1-1 C1LF28 FRONT 1LF28 Instrument Panel Console Switch Assembly A_GD131 14401 BK-GY 1.5 WA M A_GD129 14401 C1-3 BATTERY Anti-Theft Alarm Horn with Integral Battery 2RT16 LOW C1LF09 I18 C1-1 CL LS21 Side Turn Signal Lamp P LH 2M (CAT OPTION) BK-YE 1.0 WA TURN C1-1 LS25 Side Turn Signal Lamp RH C1-3 (CAT OPTION) SIDE GND B_GD129M 14401 (ONLY FOR CAT 6) A_GD131T BK-GY 13A318 1.5 WA PCLS21 A_GD131S 13A318 I180 BK-GY 1.5 WA C1-2 CE823 GND FHLR TURN POSITION HIGH 6C11-13W029/30-A* WIF PWR SIG 1LF09 Headlamp Assembly RH E823 Water-in-Fuel Sensor C1LF09 C1-1 BK-YE 1.5 WA C1-3 NORMALLY OPEN 1MC19 Low Brake Fluid Warning Indicator Switch B_GD129 14401 (ONLY FOR CAT 6) A_GD131U BK-GY 13A318 0.75 WA 5 C1-2 CMC19 - L + COMPARATOR ? C1-5 GND C1-3 1RH01 Horn Relay GD129B GD129A P2 P1 GP29 HEADLAMP PANEL LEFT 2006.50 Transit (G899280) BK-GY 1.5 WA RUN LO 1RW01 C Windshield Wiper Motor C1-1 B_GD131 14401 PARK M C1-4 C1RH01 R2 HI C3-R25_5 BB01 Central Junction Box (CJB) INT C1-2 CR 700-03-15 Grounding—RHD, Chassis Cab I3799 B_GD121 9K499 BK-YE 0.75 WA I3799 B_GD121 9K499 BK-YE 0.75 WA B_GD121 9K499 BK-YE 1.5 WA S1D121B P2 C3-R6_2 1BB03 IGN RELAY GND KL.85 Engine Junction Box (EJB) R6_2 A_GD122 9K499 BK 1.0 WA P1 GP21 FENDER FRONT LEFT # 2ND STUD BK 2.5 WA S1D122A (HALL) C1-1 1E822 Vehicle Speed Sensor (VSS1) VSS C1E822 B_GD122 12B637 GND SIG PWR BK 0.75 WE I3799 A_GD131 14401 A BK-GY 0.75 WA I1801B A_GD131 14401 BK-GY 1.5 WA CLS21 A_GD131F5 14401 BK-GY 0.75 WA S1D131B H 2M S1D131A BK 0.75 WA 14401 B_GD122M 9K499 I1801B A_GD131 BK-GY 0.75 WA GND 33 14401 CRW01 A_GD131C 14401 BK-GY 1.0 WA A_GD131B 14401 R25_5A_GD131D BK-GY 2.5 WA GD122B BK-GY 1.5 WA BK-GY 2.5 WA A_GD131F 14401 GD122A P2 R114 Air Bag Control Module C1-20 GND 20 CR114A GD112 14401 BK-GN 0.75 WA P1 GP22 FENDER FRONT LEFT # 3RD STUD S1D131D A_GD131 14401 I1801D BK-GY 0.75 WA A_GD122A 9K499 S1D131E BK-GY 2.5 WA INT C1-2 A_GD131A 14401 GD112 GD131B GP12 COWL LEFT GD131A P2 P1 GP31 HEADLAMP PANEL RIGHT 2006.50 Transit (G899280) 700-03-16 Battery Negative Information not available at this time 2006.50 Transit (G899269) 700-03-17 Battery Negative - Diesel Engine Information not available at this time 2006.50 Transit (G899270) 700-03-18 Battery Negative - Petrol Engine Information not available at this time 2006.50 Transit (G899271) 700-03-19 Engine Ground Information not available at this time 2006.50 Transit (G899272) 2006.50 Transit Workshop Manual Table of Contents GROUP Chassis GROUP Electrical Brake System Brake System - General Information Front Disc Brake Rear Disc Brake Climate Control System Climate Control 412-01 Heating and Ventilation 412-02A Auxiliary Heating 412-02B Auxiliary Climate Control 412-02C Air Conditioning 412-03A Auxiliary Climate Control 412-03B Instrumentation and Warning Systems Instrument Cluster and Panel Illumination 413-00 Instrument Cluster 413-01 Horn 413-06 Information and Message Center 413-08 Parking Aid 413-13 Tachograph 413-17 Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator 414-02 Information and Entertainment Systems Information and Entertainment System - General Information 415-00 Information and Entertainment System 415-01 Lighting Exterior Lighting 417-01 Interior Lighting 417-02 Daytime Running Lamps (DRL) 417-04 Electrical Distribution Module Communications Network 418-00 Electronic Feature Group Anti-Theft - Active 419-01A Anti-Theft - Passive 419-01B Hydraulic Brake Actuation Anti-Lock Control Anti-Lock Control - Stability Assist Steering System Power Steering Steering Column Switches 206-00 206-03 206-04 206-06 206-09A 206-09B 211-02 211-05 GROUP Powertrain Engine Engine Cooling 303-03 Fuel Charging and Controls - 2.3L Duratec-HE (MI4) 303-04 Starting System 303-06 Glow Plug System - 2.4L Duratorq-TDCi (Puma) Diesel 303-07A Engine Ignition - 2.3L Duratec-HE (MI4) 303-07B Electronic Engine Controls 303-14 Fuel System Fuel System - General Information 310-00 Fuel Tank and Lines 310-01 Speed Control 310-03 02/2006 2006.50 Transit Multifunction Electronic Modules 419-10 GROUP Body and Paint Supplemental Restraint System Side Panel Sheet Metal Repairs Rear End Sheet Metal Repairs 501-20B 501-29 501-30 Body and Paint GROUP General Wiring Rear View Mirrors 501-09 Information Seating 501-10 Glass, Frames and Wiring Information Mechanisms 501-11 Instrument Panel and Console 501-12 General Information 700-00 Handles, Locks, Latches and Entry Fuse and Relay Information 700-01 Systems 501-14 Power Distribution 700-02 Wipers and Washers 501-16 Grounding Strategy 700-03 Safety Belt System 501-20A To the best of our knowledge, the illustrations, technical information, data and descriptions in this issue were correct at the time of going to print The right to change prices, specifications, equipment and maintenance instructions at any time without notice is reserved as part of FORD policy of continuous development and improvement for the benefit of our customers No part of this publication may be reproduced, stored in a data processing system or transmitted in any form, electronic, mechanical, photocopy, recording, translation or by any other means without prior permission of Ford-Werke Aktiengesellschaft No liability can be accepted for any inaccuracies in this publication, although every possible care has been taken to make it as complete and accurate as possible Copyright © FORD-WERKE AKTIENGESELLSCHAFT Service training programs D-F/GT-1 Printed in Germany - rewi druckhaus, Wissen Printed on environmentally friendly chlorine-free paper (GB) 02/2006 2006.50 Transit GROUP Chassis SECTION TITLE PAGE Brake System Brake System - General Information 206-00 Front Disc Brake 206-03 Rear Disc Brake 206-04 Parking Brake and Actuation .206-05 Hydraulic Brake Actuation 206-06 Anti-Lock Control 206-09A Anti-Lock Control - Stability Assist .206-09B Steering System Power Steering .211-02 Steering Column Switches 211-05 02/2006 2006.50 Transit GROUP Powertrain SECTION TITLE PAGE Engine Engine Cooling .303-03 Fuel Charging and Controls2.3L Duratec-HE (MI4) .303-04 Starting System 303-06 Glow Plug System2.4L Duratorq-TDCi (Puma) Diesel 303-07A Engine Ignition2.3L Duratec-HE (MI4) 303-07B Electronic Engine Controls 303-14 Fuel System Fuel System - General Information 310-00 Fuel Tank and Lines .310-01 Speed Control 310-03 02/2006 2006.50 Transit GROUP Electrical SECTION TITLE PAGE Climate Control System Climate Control 412-01 Heating and Ventilation 412-02A Auxiliary Heating 412-02B Auxiliary Climate Control .412-02C Air Conditioning 412-03A Auxiliary Climate Control 412-03B Instrumentation and Warning Systems Instrument Cluster and Panel Illumination 413-00 Instrument Cluster 413-01 Horn .413-06 Information and Message Center 413-08 Parking Aid 413-13 Tachograph 413-17 Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator .414-02 Information and Entertainment Systems Information and Entertainment System - General Information 415-00 Information and Entertainment System 415-01 Lighting Exterior Lighting 417-01 Interior Lighting 417-02 Daytime Running Lamps (DRL) 417-04 Electrical Distribution Module Communications Network .418-00 Electronic Feature Group Anti-Theft - Active 419-01A Anti-Theft - Passive 419-01B Multifunction Electronic Modules 419-10 02/2006 2006.50 Transit GROUP Body and Paint SECTION TITLE PAGE Body and Paint Rear View Mirrors 501-09 Seating 501-10 Glass, Frames and Mechanisms 501-11 Instrument Panel and Console .501-12 Handles, Locks, Latches and Entry Systems 501-14 Wipers and Washers 501-16 Safety Belt System .501-20A Supplemental Restraint System 501-20B Side Panel Sheet Metal Repairs 501-29 Rear End Sheet Metal Repairs 501-30 02/2006 2006.50 Transit GROUP General Wiring Information SECTION TITLE PAGE Wiring Information General Information .700-00 Fuse and Relay Information 700-01 Power Distribution 700-02 Grounding Strategy 700-03 02/2006 2006.50 Transit ... 206-09A-4 CONNECTORS Front Wheel Speed Sensor LH Front Wheel Speed Sensor RH Rear Wheel Speed Sensor LH Rear Wheel Speed Sensor RH 206-09A-6 206-09A-7... CA06 Rear Wheel Speed Sensor RH CCA04 CA04 Rear Wheel Speed Sensor LH VDB04B 14K024 VDB05B 14K024 CCA05 CA05 Front Wheel Speed Sensor RH CCA03 14 CA03 Front Wheel Speed Sensor LH 15 I0199 CCB08U... PAGE CONNECTORS Front Brake Pad Wear Sensor LH Front Brake Pad Wear Sensor RH 206-03-2 206-03-3 206-03-2 Front Brake Pad Wear Sensor LH PIN => CMC07E BU-GN 0.75 WA CMC06C