RESUME NAME RAJAKUMAR.B.S Contact Details Mob Email Nationality Indian Year of Birth 1971 Years of work experience 19+ Years : 0507699585 : bsrajakumar@gmail.com EDUCATION AND PROFESSIONAL STATUS • • • • • • • MBA (Operations Management), IGNOU, New Delhi, India, 2008 BE (Mechanical), Bharathidasan University, SASTRA, Trichy, India, 1994 Certified as Internal Auditor for ISO 9001:2000 by RWTUV, 2005 Post Graduate Diploma in Operations Management from IGNOU, New Delhi, 2002 Diploma in E-Commerce & Web programming from SSI, Madurai, 2002 Member of (ASHRAE) American Society of Heating, Refrigerating and Air-Conditioning Engineers, US Member of (CIBSE) Chartered Institute of Building Services Engineers, UK BRIEF EXPERIENCE Above 19 years of experience in Engineering, Consulting & Contracting firms for Mechanical (HVAC) & building services design works on various industrial & commercial projects from Oil & Gas, Metro Rail, High-rise & mixed use buildings and on applications like Substations, Control rooms, Clean rooms, Laboratory, Offshore platform, Onshore processing & filling stations, Battery rooms, Process cooling, Hotels, Kitchen and Auditorium Capable to develop Concept, FEED, Detailed design works, prepare specification, design basis and report, review, comment and approve design deliverables Prepare project man hour, budget and estimate project cost, evaluate consultant & contractor bid, plan, coordinate & execute project Conversant with International Codes & Standards like ASHRAE, ASPE, BS, CIBSE, DW144, HVCA, LU, SMACNA, IOP, UPC and NFPA etc Regularly update knowledge by reading professional publications, participating in professional membership meetings and attend trade show & technical workshop WORK EXPERIENCE ZADCO, Abu Dhabi, UAE (From Nov 2012 till date) Facilities Engineering Head My role and responsibility with Engineering & Projects department includes: - Prepare concept design and requirement of Building Service facilities in all upcoming ZADCO projects - Upcoming projects include UZ 750 and its allied projects like Accommodation building for Local and Labour, Amenity Building, Substations, Switch gear & Control Buildings etc., in Zirku Island - Serve as focal point of engineering services to all existing & upgrading projects in Zirku Island, UAD and Satah oil field - Review and comment on consultants proposal, bid submittal, Technical query and clarification to comply with Project requirement NAMA MOTT MACDONALD, Abu Dhabi (Nov 10 to Oct 12, Years) PMC (Project Management Consultant) for ADMA OPCO Water Injection Project: Zakum Water injection Upgrade Project is from Abu Dhabi Marine Operating Company (ADMA – OPCO) to expand Zakum oil filed by installing new Water injection module & power generation module to upgrade the existing water injection rate and increase its oil production My role and responsibility as PMC for Architectural & Building services package includes: - - - Identifying minimum design deliverables required for the project consisting HV/ LV Switch gear rooms, Electrical & control rooms, Lab, Workshop in a deck platform for EPC contactor to carryout detailed engineering and construction works Review, comment and approve design deliverables & Contractor scope of work on behalf of Client (ADMA OPCO) Coordinate with discipline engineers of Structural, Electrical, Instrumentation and Safety to comply with project requirement Conduct and review weekly meeting with contractor & sub-vendor on pending activities, deviations and monitor work progress for timely completion of project Liaise with client, operation team and reply to technical query, concession request, deviation & variations of EPC contractor Verify material approval request and its test certificates, attend testing & inspection of materials at factory (FAT), Inspection of construction activities at yard and raise comments, deviation and propose alternate solution to comply with project and design requirement Commission and ascertain all building service mechanical systems in the platform woks as per design requirement prior to sail away from yard Building Service Engineer: My role & responsibility includes coordinating engineers & designers in specifying, designing and drafting of Building services package as per industry codes & standards for the following projects - Abu Dhabi Polymers Company Limited (BOROUGE), Ruwais ADMA OPCO - Halon replacement project at their asset location (ZWSC, ZCSC & USSC) Qatar Petroleum – HVAC for Control building & Guard house at FMDS, FNDS & FSDS W.S Atkins & Partners Overseas, Sharjah, UAE (Feb 06 to Oct 10, 5+ Years) Principle Design Engineer Iranian Offshore Oil Corporation (IOOC), RESHADAT, Iran IOOC has proposed to build new offshore platforms for producing oil as a part of development project from the existing demolished platforms It consists of Living Quarters (40men accommodation) platform, Process platform and Well Head platforms (W0 & W4) The detailed design of the project is completed in 28 months with 1400 deliverables 2500sqm of platform area is conditioned with HVAC system of 3000KW capacity with 100 % standby My role & responsibility as Building Services Package engineer includes: - Prepare detailed design of HVAC & Plumbing system for all platforms - Prepare Design basis, Specifications and carryout Heat load calculations, Equipment selection, D&ID, P&ID, Cause & Effect, Air flow diagram, Single line diagram, Ducting Layout, MR, MTO - Co-ordinate with clients, discipline engineers, vendors and designers to produce clash free PDMS model - Attend HAZID & HAZOPs meetings to meet project requirement - Co-ordinate with discipline engineers of Architectural, Structural, Electrical, Instrumentation and Safety to comply with project requirement Liaise with client and reply to comments, technical query Vendor selection, reply to Vendor TC, TBE and recommendation for placing order and provided finally the design dossier to client’s satisfaction FEED of LPG Filling station and Tank Farm Facility for SONONGOL, Namebe, Angola To meet the demand of oil distribution in the region, a new tank farm and LPG filling station facility is proposed to build by SONONGOL at Namebe The facility consists of Admin office, Control room, Medical facility, Laboratory, Dining & Kitchen spread in 1350sqm of area Each building had its own HVAC system with total capacity of 450KW Prepared Front End Engineering Design (FEED) for HVAC & plumbing services having 56 deliverables consisting of design basis, specification, SLD, layout & section drawings, calculation, D&ID and P&ID Lead Design Engineer Detail Design of LPG Filling station and Tank Farm facility for SONONGOL, Malange, Angola New tank farm and LPG filling station facility is proposed by SONONGOL at Malange for enhancing the oil distribution network The facility consists of Admin office, Control room, Medical facility, Laboratory, Dining, Kitchen and Gate house spread in 1900sqm of area Each building had its own HVAC system with total capacity of 600KW My role & responsibility as Building services Package engineer includes: - Prepare detailed design of HVAC & Plumbing system to all buildings - Prepare 78 numbers of design deliverables consisting of design basis, Specifications and carryout Heat load calculations, Equipment selection, D&ID, P&ID, Cause & Effect, Air flow diagram, Single line diagram, Ducting Layout, MR, MTO - Co-ordinate with clients, discipline engineers, vendors and designers to produce clash free drawing - Attend HAZID & HAZOPs meetings to meet project requirement QCON, Qatar – Control Room Building at Low sulphur condensate storage facility New Control & Switch gear building is proposed by QCON for storage of Low Sulphur condensate at Ras-laffan Building is spread with 4700sqm of area having 200kw of cooling requirement with 100% standby My role includes detailed design of HVAC package, prepare design deliverables (45 numbers), coordinate with client & discipline engineers and provide clash free drawings for construction Supreme Education Council Buildings at Qatar, QP Supreme Education council at Qatar has proposed multiple building (5 numbers) project to serve educational development and cater to educational growth in the region with Engineer support form QP Each building consists of offices, conference room, server room, Telecom room, Electrical rooms, Kitchen, Library, Auditoriums and a Ventilated car park having total area of 55000sqm and HVAC capacity of 900KW Entire building is planned for LEED certification and registered My role & responsibility includes: - Leading the Mechanical design team (12 numbers) to provide detail design & engineering of Building services requirement - Review 340 numbers of deliverables from HVAC, Plumbing & fire fighting system - Co-ordinate with QP, Client, discipline engineers & draftsman to prepare clash free drawing for approval - Prepare tender bulletin consisting scope of work, design basis and specification - Review TBE, Vendor clarification and confirm compliance with project requirement Senior Engineer London Metro – Modernization & Refurbishment projects of Underground metro station London Metro has proposed to Modernize & Refurbish existing metro stations with latest technologies for better utilisation Each station consists of Local & Central Electrical Room, Equipment room, Battery Room, Waiting Hall and Ticket office My role & responsibility as Lead Engineer includes: - Visit & Review exiting system & arrangements, assets and drawings of HVAC & Public health services & Re-design as per latest LU standard - Prepare design basis, specification, carryout calculation and propose equipments - My scope includes stations (Kings cross station, White City station, Upney Station and Farringdon station) TECHNICAL AND TRADING ESTABLISHMENT, Dubai (Jan 03 to Dec 05, 3Years) Senior Mechanical Engineer - - Lead engineers in carryout design & estimation of Building services works like HVAC, Plumbing & Fire fighting systems for various projects consisting of commercial, residential & mixed use buildings, high rise multi story apartments and villas Verify and validate the Tender design and assist sales engineers in preparing detail design and quote for the project Prepare technical submittal for equipments & shop drawing of projects awarded to consultants and obtain approval for construction & procurement Design & executed Building services for 22 numbers of Villas, B+G+4, B+G+12 & G+10 high rise buildings within budget & time frame Prepared procedures, educate team in Implementing ISO 9001:2000 and obtain certification for the organization VOLTAS LIMITED, Chennai, India (Jun 95 to Dec 02, 7+Years) Project Incharge Role & Responsibility - Manage project team in preparing the design and drawing as per specifications and obtain approval from consultant and client to carryout HVAC system - Prepare project schedule, mobilise resources for execution and monitor project and complete the work in time and within budget - Coordinate with Client, Consultant, Vendors, and Sub-vendors and comply with project requirements - Attend joint inspection of equipments & performance test with suppliers & consultant and give dispatch clearance - Listed below are few projects handled as Project –in charge 1) Expansion project of Chennai Petroleum Corporation Limited (CPCL), Manali, Chennai As a part of Expansion project, CPCL constructed Admin buildings, Sub-stations, MV/LV Switch gear rooms etc Engineers India Limited is the consultant and I lead the project to carry out the HVAC system worth INR 2.2 crores with nos 150 Ton Water cooled Vapour Absorption Chiller 2) IT park of Tata Consultancy Services (TCS), Sholinganallur, Chennai TCS IT Park is built in consultation with Tata Consulting Engineers (TCE) to meet the booming demand of Software development The project consist of 30 Software development office, Library, Auditorium, Video Conference halls, Cafeteria, Server room etc I lead the project to carry out the HVAC system worth 1.9 Crores with nos of 250Ton Water cooled Screw Chiller 3) Abirami Mega Mall, Chennai - Multiplex commercial building Abirami Mega mall is first of its kind to build in the region consisting of 14 shopping centre, Theatres, Restaurants, and kid game zone in one roof I lead the project to carry out the HVAC system worth 1.5 Crores with nos of 150 Ton Water cooled Screw Chiller Area Manager Role & Responsibility - Manage HVAC business activities in the region by generating sale and service operations from upcoming projects - Support Engineers to carryout independent site visits and design HVAC system, Supervisors to carryout HVAC installation checks and preventive measures, Technicians to complete the commissioning of HVAC system and meet the design conditions - Prepare monthly reports to the Head office and to factory on the issues faced, support required, improvement in product needed etc., - Listed below are few projects handled as Area Sales manager 1) Bharath Heavy Electrical Limited (BHEL), Trichy, The Admin building is provided with 15 nos of 15 TR Package units and the Process cooling of Seamless steel tube production line is provided with Chiller water of 15 deg C with nos of 50 Ton Air cooled DX Chiller The HVAC project is worth INR 0.6 crores 2) Sanmar Alloy & Casting, Viralimalai, Trichy The industry consists of Casting Process cooling, Instrumentation & Testing Lab and Admin block Chilled water is produced with nos 40TR Air cooled Chiller package to provide HVAC and Chilled Process water The HVAC project work is INR 0.7 crores 3) TN Telecommunication Limited, Chennai The industry consists of Optic fibre cable production unit, Testing Lab, Storage area and Admin building The production unit is a clean room of class 10000 cleanliness HVAC system is provided with nos of 40 Ton Air cooled DX systems worth INR 0.7 crores 4) Aravind Eye Hospital, Madurai Eye hospital consists of Major & Mini Operation Theatres, Laboratory, Patient Waiting areas, Stores and Doctors room HVAC system is provided with 2Nos 60 Ton Air cooled DX system worth INR 0.4 Crores Senior project Engineer - Review HVAC project specification, design basis and check HVAC load calculations and Equipment selections Raise deviations if any in the project and obtain approval prior to commencement of project Visit site and prepare shop drawing and Bill of quantities for HVAC system and obtain approval from client and consultant; rise purchase requisition based on priorities Mobilize manpower and materials to site based on project schedule Provide clearances required for work prior to commencing the activity; avoid rework at site Motivate team sprit with site engineers, supervisors & contractor for timely completion of project Attend site meetings, raise flag on issues holding the work, share with team and provide action plan Regular & Timely Invoicing, escalate project deviation and obtain approval for variation work etc., Listed below are few projects handled HCL, Chennai: 15 nos 16TR Air cooled Packaged Units Chennai Airport International Terminal – nos 150 TR water cooled screw chiller Sangam Hotel, Madurai & Trichy: Nos 30 TR Water cooled screw chiller package Taj Hotel, Madurai: Nos 30 TR Water cooled screw chiller package Madura Coats, Ambasamudram: nos 10TR Air cooled Package unit Gnanam Hotel, Thanjavur: No 10 TR Air cooled package unit Hotel Sarada Rajans, Madurai: nos 40TR Air cooled chiller package Design & Sales Engineer - - Meet clients, consultants & architects on upcoming projects and provide support in designing HVAC systems (concept) prior to issuing tender and specify Voltas Brands of Air-conditioning units Design HVAC systems based on Layout drawings, Site visits, and Tender drawings and provide Bill of Materials and prepare Quote Attend technical Meetings and prepare response to technical queries Attend commercial bid openings, negotiations if any, provide alternate HVAC solutions to meet the HVAC requirement etc., and obtain order Carryout Heat load calculation, duct sizing, pipe sizing (Refrigerant, Chilled & Condenser water circuits), Noise calculation & Pressure loss calculations (duct & pipe works), HVAC equipments selection (compressors, condenser & chillers) etc., BLUE STAR LIMITED, Chennai, India (Jun 94 to May 95) Trainee Engineer - Joined as apprentice on completion of academic studies to gain industry knowledge and after successful training, absorbed as Trainee Engineer in Service Division Meet client and study the effectiveness on various types of HVAC system / equipment and provide solutions Prepare Service offer to carrying out remedy work and obtain order along with payment Visit clients and brief the benefits on Annual Maintenance Contract (AMC) - Service and advice them to join AMC Carryout survey of HVAC system and provide AMC offer Arrange materials & technicians to carry out breakdown and regular maintenance work on HVAC equipments Visit site to supervise and manage for completing the work within the shutdown period AREAS OF INTEREST • • Work on projects for LEED certification utilizing renewable, waste energies and co-generation systems Reading technical papers, professional publications, participating in professional membership meeting and attends trade show & technical workshop SKILLS, TRAININGS & SEMINARS: • • • • • • • • • • Fundamentals & Essentials of Project Management:– Online training with Mott MacDonald Managing people & yourself – Online training with Mott MacDonald Transition into Project Management role – Online training from Mott MacDonald Construction, Design & Management (CDM) 2007 – In-house Training with ATKINS Health, Safety & Environment (HSE) - In-house Training with ATKINS MS office, MS project & Power point, AutoCAD, Micro-station, Revit and PDMS ISO 9001 : 2000 Internal Auditor training by RWTUV HVAC equipments & Selections from vendors–Carrier, York, Trane and McQuay Ventilation fan, pump & ancillary equipment selection programs from Nuaire, Flaktwood, Grundfoss, Ebara, and Armstrong Communication & Negotiation Skills – In-house training from VOLTAS • • Attend products seminars on Fans, Pumps, AHUs, VFDs, Controllers etc., (Nuwaire, Grundfoss & Danfoss, Siemens etc.,) Heat load calculation programme (HAP & HEVACOMP)