Operation/Programming 06/2003 Edition ShopTurn SINUMERIK 840D/840Di/810D Introduction Setting Up the Machine SINUMERIK 840D/840Di/810D Machining the Workpiece ShopTurn Creating a ShopTurn Program ShopTurn Functions G Code Program Tool Management Program Management Messages, Alarms and Operation/Programming User Data Valid for Control Software Version SINUMERIK 840D powerline SINUMERIK 840DE powerline SINUMERIK 840Di SINUMERIK 840DiE (Export Version) SINUMERIK 810D powerline SINUMERIK 810DE powerline 06.03 Edition Examples 10 Appendix A SINUMERIK® Documentation Printing history Brief details of this edition and previous editions are listed below The status of each edition is indicated by the code in the "Remarks" columns Status code in the "Remarks" column: A B C Edition 03.01 01.02 06.03 New documentation Unrevised reprint with new Order No Revised edition with new status Order No 6FC5298-6AD50-0BP0 6FC5298-6AD50-0BP1 6FC5298-6AD50-0BP2 Remarks A C C This manual is also included in the documentation on CD-ROM (DOCONCD) Edition Order No Remarks 09.03 6FC5 298-6CA00-0BG4 C Trademarks ® ® ® ® ® ® SIMATIC , SIMATIC HMI , SIMATIC NET , SIROTEC , SINUMERIK and SIMODRIVE are registered trademarks of Siemens AG Other names used in this publication may be trademarks, which, if used by third parties for their own means, could infringe the rights of their owners Further information is available on the Internet under: http://www.ad.siemens.de/mc Other functions not described in this documentation might be executable in the control This does not, however, represent an obligation to supply such functions with a new control or when servicing This publication was produced with Word 2000 and Designer V7.0 The reproduction, transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights, including rights created by patent grant or registration of a utility model or design, are reserved We have checked that the contents of this document correspond to the hardware and software described Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement © Siemens AG, 2001–2003 All rights reserved Subject to change without prior notice Order No 6FC5298-6AD50-0BP2 Printed in Germany Siemens Aktiengesellschaft 06.03 Preface Preface Structure of the documentation The SINUMERIK documentation is organized in three parts: • General Documentation • User Documentation • Manufacturer/Service Documentation Target group This documentation is intended for operators of single-slide turning machines with SINUMERIK 840D/840Di/810D Validity This Operation/Programming Guide is valid for ShopTurn SW 6.4 Hotline If you have any queries, please contact our hotline: A&D Technical Support Phone: +49 (0) 180 5050-222 Fax: +49 (0) 180 5050-223 E-mail: adsupport@siemens.com If you have any queries (suggestions, corrections) in relation to this documentation, please fax or e-mail us: Fax: +49 (9131) 98-2176 The fax form appears with the feedback sheet at the end of the document E-mail: motioncontrol.docu@erlf.siemens.de Website address http://www.cnc-werkstatt.de http://www.ad.siemens.de/mc SINUMERIK 840D powerline Enhanced-performance versions SINUMERIK 840D powerline and SINUMERIK 840DE powerline have been available since 09.2001 For a list of available powerline modules, please refer to the hardware description: References: /PHD/, Configuring Manual SINUMERIK 840D SINUMERIK 810D powerline Enhanced-performance versions SINUMERIK 810D powerline and SINUMERIK 810DE powerline have been available since 12.2001 For a list of available powerline modules, please refer to the hardware description: References: /PHC/, Configuring Manual SINUMERIK 810D Standard scope This Operation/Programming Guide describes the functionality of the ShopTurn operator interface Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer Please contact your local Siemens office for more detailed information about other SINUMERIK 840D/840Di/810D publications and publications that apply to all SINUMERIK controls (e.g universal interface, measuring cycles, etc.) Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition v Preface 06.03 Other functions not described in this documentation might be executable in the control This does not, however, represent an obligation to supply such functions with a new control or when servicing Principle Your SINUMERIK 840D/840Di/810D with ShopTurn is designed using state-of-the-art technology in conformity with recognized safety regulations, standards and specifications Supplementary devices The applications of Siemens controls can be expanded by adding special additional devices, equipment and expansions supplied by Siemens Personnel Only properly trained, authorized, reliable personnel must be allowed to use this equipment No-one without the necessary training must be allowed to operate the control, even temporarily The areas of responsibility assigned to personnel involved in setting up, operating and maintaining the equipment must be clearly specified and their compliance verified Procedure Before the control is started up, personnel responsible for its operation must have read and understood the Operator's Guides The company used this equipment is also obliged to carry out continuous monitoring of the overall technical condition of the equipment (with a view to identifying externally visible defects and damage as well as changes in the operating behavior of the control) Service Repairs to equipment may only be carried out by personnel specially trained and qualified for the application in question in accordance with the provisions specified in the maintenance and servicing guides All relevant safety regulations must be followed The following are deemed as improper usage and exclude the manufacturer from all liability: vi • Any usage or application incompatible with or beyond the scope of the items specified above • Cases where the control is operated in a technically imperfect condition, without due provision for safety considerations and/or hazards, or in contravention with any of the instructions in the Instruction Manual • Cases where faults which could affect safety are not remedied before starting up the control • Any modification, bypassing or decommissioning of equipment on the control whose intended purpose is to ensure proper functioning, unrestricted use of equipment and/or active and passive safety Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition 06.03 Preface Warning Unforeseen danger can arise with reference to: • Life and limb of personnel • The control, machine or other assets of the owner and the user Structure of the documentation The following blocks of information, identified by appropriate icons, are used in this documentation: Orientation Background information Operating sequence Explanation of parameters Additional notes Software option The function described is a software option, i.e the function can be executed on the control only if you have purchased and enabled the appropriate option Warnings The following five warnings with varying levels of severity are used in this document Danger Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in substantial property damage Warning Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury or in substantial property damage Caution Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition vii Preface 06.03 Caution Used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage Notice Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state Machine manufacturer The following reference appears wherever particular features or functions might have been changed or supplemented by the machine manufacturer: Please also refer to the machine manufacturer's instructions References Whenever specific information can be found in other literature, this is indicated as follows: References: A complete list of available literature is included in the Appendix of this Operator's Guide Terms Some of the basic terms used in this document are defined below Program A program is a sequence of instructions to the CNC which combine to produce a specific workpiece on the machine Contour The term contour refers generally to the outline of a workpiece More specifically, it refers to the section of the program that defines the outline of a workpiece comprising individual elements Cycle A cycle, e.g tapping, is a subroutine defined in ShopTurn for executing a frequently repeated machining operation (a cycle is sometimes also referred to as a function) Spindles/axes The various spindles/axes are designated as follows in this document: viii Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition 06.03 Preface S1: Main spindle S2: Tool spindle S3: Counterspindle C1: C axis, main spindle C3: C axis, counterspindle C3: Special axis (e.g axis for traversing the counterspindle) The machine manufacturer might, however, have used other designations Please also refer to the machine manufacturer's instructions Unit of measurement Metric units are used for all parameters in this document The equivalent imperial units are shown in the table below Metric Imperial mm in mm/tooth in/tooth mm/min in/min mm/rev in/rev m/min ft/min Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition ix Preface 06.03 Notes x Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition A Appendix B 06.03 References /FBA/ SIMODRIVE 611D/SINUMERIK 840D/810D (11.02 Edition) Description of Functions Drive Functions (the various sections are listed below) Order No.: 6SN1197-0AA80-1BP0 DB1 Operation Messages/Alarm Reactions DD1 Diagnostic Functions DD2 Speed Control Loop DE1 Extended Drive Functions DF1 Enable Commands DG1 Encoder Parameterization DL1 Linear Motor MD DM1 Calculation of Motor/Power Section Parameters and Controller Data DS1 Current Control Loop DÜ1 Monitors/Limitations /FBAN/ SINUMERIK 840D/SIMODRIVE 611 digital Description of Functions ANA MODULE Order No.: 6SN1197-0AB80-0BP0 /FBD/ SINUMERIK 840D (07.99 Edition) Description of Functions Digitizing Order No.: 6FC5297-4AC50-0BP0 DI1 Start-up DI2 Scanning with Tactile Sensors (scancad scan) DI3 Scanning with Lasers (scancad laser) DI4 Milling Program Generation (scancad mill) /FBDN/ SINUMERIK 840D/840Di/810D (03.03 Edition) Motion Control Information System (MCIS) Description of Functions DNC NC Program Management Order No.: 6FC5297-1AE80-0BP0 DN1 DNC Plant/DNC Cell DN2 DNC IFC SINUMERIK, NC Data Transfer via Network /FBFA/ SINUMERIK 840D/840Di/810D (11.02 Edition) Description of Functions ISO Dialects for SINUMERIK Order No.: 6FC5297-6AE10-0BP3 /FBFE/ SINUMERIK 840D/810D Description of Functions Remote Diagnosis Order No.: 6FC5297-0AF00-0BP2 FE1 Remote Diagnosis ReachOut FE3 Remote Diagnosis pcAnywhere /FBH/ SINUMERIK 840D/840Di/810D HMI Configuration Package Order No.: (supplied with the software) Part Part /FBH1/ /FBHL/ A-422 A (02.00 Edition) (04.03 Edition) (11.02 Edition) User's Guide Description of Functions SINUMERIK 840D/840Di/810D HMI Configuration Package ProTool/Pro Option SINUMERIK Order No.: (supplied with the software) SINUMERIK 840D/SIMODRIVE 611 digital Description of Functions HLA Module Order No.: 6SN1197-0AB60-0BP3 (03.03 Edition) (11.02 Edition) Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition A 06.03 Appendix B References /FBIC/ SINUMERIK 840D/840Di/810D Motion Control Information System (MCIS) Description of Functions TDI Ident Connection Order No.: 6FC5297-1AE60-0BP0 (06.03 Edition) /FBMA/ SINUMERIK 840D/810D Description of Functions ManualTurn Order No.: 6FC5297-6AD50-0BP0 (08.02 Edition) /FBO/ SINUMERIK 840D/810D (09.01 Edition) Description of Functions Configuring OP 030 Operator Interface Order No.: 6FC5297-6AC40-0BP0 BA Operator's Guide EU Development Environment (Configuring Package) PSE Introduction to Configuring of Operator Interface IK Screen Kit: Software Update and Configuration /FBP/ SINUMERIK 840D Description of Functions C-PLC-Programming Order No.: 6FC5297-3AB60-0BP0 (03.96 Edition) /FBR/ SINUMERIK 840D/810D IT Solutions Description of Functions Computer Link (SinCOM) Order No.: 6FC5297-6AD60-0BP0 NFL Host Computer Interface NPL PLC/NCK Interface (09.01 Edition) /FBSI/ SINUMERIK 840D/SIMODRIVE (07.02 Edition) Description of Functions SINUMERIK Safety Integrated Order No.: 6FC5297-6AB80-0BP1 /FBSP/ SINUMERIK 840D/840Di/810D Description of Functions ShopMill Order No.: 6FC5297-6AD80-0BP1 (05.03 Edition) /FBST/ SIMATIC Description of Functions FM STEPDRIVE/SIMOSTEP Order No.: 6SN1197-0AA70-0YP4 (01.01 Edition) /FBSY/ SINUMERIK 840D/810D Description of Functions Synchronized Actions Order No.: 6FC5297-6AD40-0BP2 (10.02 Edition) /FBT/ SINUMERIK 840D/810D Description of Functions ShopTurn Order No.: 6FC5297-6AD70-0BP2 (06.03 Edition) /FBTC/ SINUMERIK 840D/810D (01.02 Edition) IT Solutions Tool Data Communication SinTDC Description of Functions Order No.: 6FC5297-5AF30-0BP0 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition A A-423 A Appendix B 06.03 References /FBTD/ SINUMERIK 840D/810D IT Solutions Tool Information System (SinTDI) with Online Help Description of Functions Order No.: 6FC5297-6AE00-0BP0 /FBTP/ SINUMERIK 840D/840Di/810D (01.03 Edition) Motion Control Information System (MCIS) Description of Functions TPM Total Productive Maintenance Order No.: Document is supplied with the software /FBU/ SIMODRIVE 611 universal/universal E Closed-Loop Control Component for Speed Control and Positioning Description of Functions Order No.: 6SN1197-0AB20-0BP7 /FBU2/ SIMODRIVE 611 universal (04.02 Edition) Installation Guide (enclosed with SIMODRIVE 611 universal) /FBW/ SINUMERIK 840D/810D Description of Functions Tool Management Order No.: 6FC5297-6AC60-0BP1 (11.02 Edition) /HBA/ SINUMERIK 840D/840Di/810D Manual @Event Order No.: 6AU1900-0CL20-0BA0 (03.02 Edition) /HBI/ SINUMERIK 840Di Manual SINUMERIK 840Di Order No.: 6FC5297-6AE60-0BP1 (09.02 Edition) /INC/ SINUMERIK 840D/840Di/810D (06.03 Edition) System Description Commissioning Tool SINUMERIK SinuCOM NC Order No.: (an integral part of the online help for the start-up tool) /PJE/ SINUMERIK 840D/810D (08.01 Edition) Description of Functions Configuring Package HMI Embedded Software Update, Configuration Installation Order No.: 6FC5297-6EA10-0BP0 A (02.01 Edition) (02.03 Edition) (The document PS Configuring Syntax is supplied with the software and available as a pdf-file.) /POS1/ SIMODRIVE POSMO A (05.03 Edition) User's Guide Distributed Positioning Motor on PROFIBUS DP Order No.: 6SN2197-0AA00-0BP5 /POS2/ SIMODRIVE POSMO A Installation Guide (enclosed with POSMO A) (05.03 Edition) /POS3/ SIMODRIVE POSMO SI/CD/CA User's Guide Distributed Servo Drive Systems Order No.: 6SN2197-0AA20-0BP4 (02.03 Edition) A-424 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition A 06.03 Appendix B References /POS4/ SIMODRIVE POSMO SI Installation Guide (enclosed with POSMO SI) (04.02 Edition) /POS5/ SIMODRIVE POSMO CD/CA Installation Guide (enclosed with POSMO CD/CA) (04.02 Edition) /S7H/ SIMATIC S7-300 Installation Manual Technological Functions Order No.: 6ES7398-8AA03-8BA0 Reference Manual: CPU Data (Hardware) Reference Manual: Module Data (2002 Edition) /S7HT/ SIMATIC S7-300 Manual: STEP 7, Fundamentals, V 3.1 Order No.: 6ES7810-4CA02-8BA0 (03.97 Edition) /S7HR/ SIMATIC S7-300 Manual: STEP 7, Reference Manuals, V 3.1 Order No.: 6ES7810-4CA02-8BR0 (03.97 Edition) /S7S/ SIMATIC S7-300 FM 353 Positioning Module for Stepper Drive Order together with configuring package (04.02 Edition) /S7L/ SIMATIC S7-300 FM 354 Positioning Module for Servo Drive Order together with configuring package (04.02 Edition) /S7M/ SIMATIC S7-300 FM 357.2 Multimodule for Servo and Stepper Drives Order together with configuring package (01.03 Edition) /SP/ SIMODRIVE 611-A/611-D SimoPro 3.1 Program for Configuring Machine-Tool Drives Order No.: 6SC6111-6PC00-0BA❏ Order from: WK Fürth Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition A A-425 A Appendix B 06.03 References A d) Installation and Start-up /BS/ SIMODRIVE 611 analog Description Start-Up Software for Main Spindle and Ansynchronous Motor Modules Version 3.20 Order No.: 6SN1197-0AA30-0BP1 (10.00 Edition) /IAA/ SIMODRIVE 611A Installation and Start-Up Guide Order No.: 6SN1197-0AA60-0BP6 (10.00 Edition) /IAC/ SINUMERIK 810D (11.02 Edition) Installation and Start-Up Guide (incl description of SIMODRIVE 611D start-up software) Order No.: 6FC5297-6AD20-0BP1 /IAD/ SINUMERIK 840D/SIMODRIVE 611D (11.02 Edition) Installation and Start-Up Guide (incl description of SIMODRIVE 611D digital start-up software SIMODRIVE 611D) Order No.: 6FC5297-6AB10-0BP2 /IAM/ SINUMERIK 840D/840Di/810D Installation and Start-Up Guide HMI/MMC Order No.: 6FC5297-6AE20-0BP2 AE1 Updates/Supplements BE1 Expanding the Operator Interface HE1 Online Help IM2 Starting up HMI Embedded IM4 Starting up HMI Advanced TX1 Creating Foreign Language Texts A-426 (11.02 Edition) Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition I C 06.03 Appendix Index I Index 3D probe 2-61 3-window view 3-115 A ABS 4-124 Absolute dimensions 4-124 Access authorization 1-30 Additional command 5-203, 5-256 Alarms 9-370 Cycles 9-371 ShopTurn 9-376 Angular offset 5-194 Annular slot 5-238 Approach 4-122 Approach cycle 5-302 Approach mode 5-264 Approach strategy 5-264 Arithmetic parameters 6-316 Automatic mode 2-51 Auxiliary function 3-105 Axes Position 2-82 Repositioning 3-95 Traerse 2-80 Axis key 1-28 B Back-up tool data 8-349, 8-365 Back-up zero point data 8-349, 8-365 Basic block display function 3-94 Beginning of contour 5-201 Blank 4-132 Blank contour milling 5-280 Blank shape Edit 3-110 Block search 3-96 Bore a chuck 2-83 Broken-line graphic 1-38 C C1 ix C3 ix Calculation methods 3-96 Centering 5-162 Chaining 4-118 Changing program settings 5-297 Channel operational messages 1-32 Channel status 1-32 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition Chipbreaking 5-159, 5-161, 5-164, 5-166, 5-167 Chuck dimension 2-54 Circle Known center point 5-150 Known radius 5-152 Polar 5-157 Circular pocket 5-227 Circular spigot 5-232 Circumferential slot 5-238 Clamp spindle Contour milling 5-250 Drilling 5-158 Mill 5-223 Close the contour 5-258 CNC-ISO operator interface 1-43 Complete 5-292 Complete machining 4-138 Contour viii Contour Change 5-207, 5-261 Close 5-205 Copy 4-142 Create 5-201, 5-253 Exact machining 5-203 Island 5-248 Pocket 5-248 Presentation 5-199, 5-251 Rename 4-143 Rounding 5-211 Spigots 5-250 Starting point 5-201 Contour calculator 5-197, 5-248 Contour element Append 5-207, 5-261 Create 5-202 Creating 5-255 Delete 5-209, 5-263 Insert 5-208, 5-262 Modify 5-207, 5-261 Contour end 5-253 Contour milling 5-248 Contour pocket Center 5-268 Contour pocket Finish 5-276 Mill 5-272 I-427 I Appendix Predrill 5-268 Contour spigot Finish 5-284 Contour starting point 5-253 Contour transition element 5-202, 5-256 Contour turning 5-197 Coolant 2-64 Coordinate system 1-21 Coordinate transformation 2-72 Define 5-299 Counterspindle 4-137 Machining 5-292 Settings 2-54 Cut segmentation 5-211 Cutting depth 5-211 Cutting edge 4-136 Cutting rate V 4-138 Cycle viii Cycle approach 4-122 Cycle support 6-308 D D 4-136 Dead stop 2-60 Deep hole drilling 5-164 Dialog selection Alter 5-262 Directory Copy 8-344, 8-360 Create 8-342, 8-358 Delete 8-345, 8-362 Move 8-361 Open 8-338, 8-354 Rename 8-345, 8-361 Select 8-338 DP 2-62 Drawer 5-195 DRF offset 3-102 Drill 2-60, 5-162 Centered 5-159 Deep hole 5-164 Dry run feedrate 3-109 Duplo number 7-325 E Emergency stop 1-27 End 6-315 End face 4-121 End of contour 5-201 I-428 06.03 Index I Transition element 5-202 End of program 4-119, 4-132, 4-144 Engraving 5-244 Equidistant path 2-57 Error log 8-349, 8-365 External thread 5-168 F F 4-137 Face 4-121 Face C 4-121 Face Y 4-121 Feed 4-137 Feed interruption 5-212 Feedrate override 1-29 Feedrate status 1-32 Find an empty location 7-328, 7-330 Finishing 4-138 Finishing tool 2-59 Fit 4-129 Floppy disk 8-341 Floppy disk drive 8-356 Front edge 2-54 Front face 5-292 Front view 3-113 Full circle 5-176 Function group 4-136 G G code Copy 6-314 Cut 6-314 Find 6-314 In ShopTurn program 5-304 Mark 6-313 Paste 6-314 Skip 3-101 G code block 5-304 Renumber 6-315 G code editor 6-313 G code program Create 6-308 Execute 6-311, 8-341, 8-356 G function 3-105 Gear stage 2-79 Grinding allowance 5-206 Gripping 5-292 Groove 5-216 Residual material 5-217 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition I 06.03 H H function 3-105 Hard disk 8-356 Hard key Operation 1-33 Help display 1-40 I Import tool data 8-349, 8-365 Import zero point data 8-349 INC 4-125 Inch 2-52 Inclined axis 4-120 Increment 2-81 Incremental dimension 4-125 Input field 1-41 Insert mode 1-42 Inside contour 5-256 Internal thread 5-168 K Keyswitch 1-30 L Line 5-173 Longitudinal slot 5-235 Lowercase letters 5-244 M M function 2-85, 3-105 M01 3-101 Machine control panels 1-27 Machine coordinate system 2-53 Machine zero 1-21 Machining 4-138 Simulation 3-106 Simultaneous recording 3-106 Machining direction 5-297 Machining feedrate 4-137 Machining lines 3-107 Delete 3-116 Machining plane 4-120 Machining time 3-107 Machining type 4-138 Magazine list 7-322 Magazine location Disable 7-334 Enable 7-334 Magnifying glass 3-116 Main program 5-288 Main spindle 4-137 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition Appendix Index I Settings 2-54 Manual Data Automatic 2-87 Manual mode 2-51, 2-78 M function 2-85 Positioning the axes 2-82 Spindle 2-79 Stock removal 2-83 Tool 2-78 Traversing the axes 2-80 Unit of measurement 2-86 Work offset 2-85 Marker 5-290 Matrix 5-174 MCS 2-53 MDI 2-51 Measurement Tool 2-65, 2-67 Workpiece zero 2-71 Measuring calipers Calibrating 2-68 Measuring cycle support 6-308 Messages 9-370 Millimeter 2-52 Milling tool 2-59 Mirror writing 5-244 Mirroring 5-300 Multiple edge 5-242 Mushroom head tool 2-60 N Network drive 8-341, 8-356 New contour Mill 5-253 Turn 5-201 New program 4-132 New tool 2-57, 7-323 Number of workpieces 4-144 O Offset 5-299 Online help 6-308 Operation 1-33 Operator interface 1-31 Operator panel OP 010 1-22, 1-24 OP 010C 1-23 OP 010S 1-23 OP 012 1-24 I-429 I Appendix Original 3-116 Outside contour 5-256 P Parameter Accept 1-42 Calculate 1-42 Change 1-42 Delete 1-42 Enter 1-41 Select 1-41 Parameterization screen form 1-39 Parting 5-195 Password 1-30 Path milling 5-264 Peripheral surface 4-121 Peripheral surface C 4-121 Peripheral surface Y 4-121 Pitch circle 5-178 Plunge-turning 5-219 Residual material 5-221 Pocket Circular 5-227 Rectangular 5-224 Pole 4-126, 5-154 Position 5-241 Freely programmable 5-171 Repeat 5-180 Position pattern Full circle 5-176 Line 5-173 Matrix 5-174 Pitch circle 5-178 Positioning block 4-119 Power ON 9-371 Prewarning limit 7-332 Process plan 1-38 Program viii Abort 3-92 Copy 8-344, 8-360 Correct 3-104 Create 4-132, 8-342, 8-358 Delete 8-345, 8-362 Execute 8-340, 8-346, 8-355 Execute a trial run 3-93 Load 8-356 Mark several programs 8-343, 8-359 Move 8-361 I-430 06.03 Index I Open 8-339, 8-354 Read in 8-348, 8-364 Read out 8-347, 8-363 Rename 8-345, 8-361 Select 3-90 Start 3-92 Stop 3-92 Test 3-103 Unload 8-355 Program block 4-118 Chained 4-118 Change 4-140 Copy 4-142 Create 4-136 Cut 4-142 Display 3-94 Number 4-143 Paste 4-142 Repeat 5-290 Search 4-143 Select 4-142 Program control 1-32 Program editor 4-141 Program execution Stop 3-90 Program execution Start 3-90 Program header 4-118, 4-132 Program management PCU 20 8-337 PCU 50 8-352 Program manager 8-337, 8-352 Program structure 4-118 Programmed stop 3-101 Programming graphic 1-38 Protection levels 1-30 Pulling 5-292 R R variables 6-316 Radius compensation 4-137 Rapid traverse 2-82 Rapid traverse override 1-29 Reaming 5-162 Rear face 5-292 Recess 5-184 Recessing tool 2-59 Recompile 6-309, 6-310 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition I 06.03 Rectangular pocket 5-224 Rectangular spigot 5-230 Reference point 2-48 Remote diagnosis 1-43 Removal Residual material 5-214 Repeat 5-290 Replacement tool 7-325 Repos 3-95 Repositioning 3-95 Reset 1-27 Residual material Contour pocket 5-274 Groove 5-217 Plunge-turning 5-221 Removal 5-214 Spigot 5-282 Retract mode 5-264 Retract strategy 5-264 Retraction 4-133, 5-297 Return 4-122 Return cycle 5-302 Rotary drill 2-58, 2-61, 7-323 Rotation 5-299 Rotation C 5-300 Roughing 4-138 Roughing tool 2-59 RS-232 interface 8-346, 8-363 S S 4-137 S1 ix, 1-31 S2 ix, 1-31 S3 ix, 1-31 Safety clearance 4-134 Safety Integrated 2-50 Scale 2-77 Scaling 5-300 Screw tap 2-61 Search Block 3-98 Text 3-100 Secondary mode 1-32 Select a dialog 5-203, 5-256 Select units 1-42 Selected dialog Alter 5-208 Set machining area limits 5-212 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition Appendix Index I Settings Change 5-297 Side view 3-112 Simulation 3-107, 6-311 Simultaneous recording Before machining 3-109 During machining 3-110 Single block 3-93 Single block fine 3-93 Skip 3-102 Slot Circumferential 5-238 Longitudinal 5-235 Slot wall offset 5-265 Soft key Accept 1-36 Back 1-36 Cancel 1-36 CNC ISO 1-43 OK 1-36 Operation 1-33 Overview 4-130 Special axis ix Special characters 5-245 Speed limit 4-134 Spigot Circular 5-232 Rectangular 5-230 Spindle override 1-29 Spindle speed 4-137 Spindle status 1-32 Start 6-315 Stock removal 5-159, 5-161, 5-164, 5-166, 5-181, 5-210 Manual mode 2-83 Stop edge 2-54 Straight 5-149 Polar 5-155 Subroutine 5-288 Switching off 2-48 Switching on 2-48 Synchronization point 5-194 T T 4-136 Tailstock 4-123, 4-133 Tangent 5-203, 5-256 Teach tool change point 4-135 I-431 I Appendix Technology block 4-119 TEMP 8-345, 8-362 Thread Centered 5-161 Cutting 5-190 Drill 5-166 Multiple 5-193 Re-machining 5-194 Thread undercuts 5-188 Threading tool 2-60 Tolerance class 4-129 Tolerance grade 4-129 Tool Create 7-323 Delete 7-326 Loading 7-327 Measure 2-65, 2-67 More than one edge 7-324 Relocate 7-329 Sort 7-326 Unloading 7-328 Tool change point 4-133 Tool length compensation 2-56 Tool life 7-332 Tool list 2-62, 7-318 Tool magazine 7-322 Tool monitoring 7-332 Tool name 2-58 Tool nose radius compensation 2-57 Tool offset data 2-56, 7-319 Tool point direction Change 2-62 Tool radius compensation 2-57 Tool spindle 4-137 Tool T 4-136 Tool type 2-62 Tool wear data 7-331 Tool wear list 7-321 I-432 06.03 Index I Tools Create 2-57 Tool-specific data 7-320 Total offset 2-72 Turning 4-121 U Undercut Form E 5-187 Form F 5-187 Thread 5-188 Unit of measurement 2-52, 4-132 User agreement 2-50 User data 9-388 V V 4-138 Variables 9-388 Version display 9-390 Volume model 3-114 W WCS 2-53 Work offset 2-72 Basic 2-72 Coordinate transformation 2-72 Define 2-75 Set 2-73 Total 2-72 Work offset list 2-76 Work offsets Call 5-298 Workpiece coordinate system 2-53 Workpiece zero 1-21 Measure 2-71 Workpieces, number of 4-144 Z Z3 ix Zoom 2-70, 3-116 Siemens AG, 2003 All rights reserved SINUMERIK 840D/840Di/810D Operation/Programming ShopTurn (BAT) – 06.03 Edition Suggestions To SIEMENS AG A&D MC BMS P.O Box 3180 D-91050 Erlangen, Germany Corrections For Publication/Manual: SINUMERIK 840D/840Di/810D ShopTurn Phone: ++49-(0)-180-5050-222 [Hotline] Fax: ++49-(0)-9131-98-2176 [Documentation] E-mail: motioncontrol.docu@erlf.siemens.de User Documentation From Operation/Programming Name Order No.: 06.03 Edition Company/Dept 6FC5298-6AD50-0BP2 Should you come across any printing errors when reading this publication, please notify us on this sheet Suggestions for improvement are also welcome Address Phone: / Fax: / Suggestions and/or corrections Overview of SINUMERIK 840D/840Di/810D Documentation General Documentation SINUMERIK SINUMERIK 840D/810D 840D/840Di/ 810D/ Brochure Catalog Ordering Info NC 60 *) User Documentation SINUMERIK SIROTEC SIMODRIVE Accessories Catalog Accessories NC-Z User Documentation SINUMERIK 840D/840Di/ 810D Program Guide – Short Guide – Fundamentals *) – Advanced *) – Cycles – Measuring Cycles – ISO Turning/Milling SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D/810D/ FM-NC 840D/840Di/ 810D 840D/840Di/ 810D 840D/840Di/ 810D AutoTurn – Short Guide – Programming/ Setup Operator’s Guide – HT Diagnostics Guide *) Operator’s Guide *) – Short Guide – HMI Embedded – HMI Advanced Manufacturer/Service Documentation SINUMERIK SINUMERIK 840Di 840D/810D Operator’s Guide System Overview – ManualTurn – Short Guide ManualTurn – ShopMill – Short Guide ShopMill – ShopTurn – Short Guide ShopTurn Configuring (HW) *) – 810D – 840D SINUMERIK SINUMERIK SINUMERIK 840D/840Di/ 810D 840D/810D 840D/840Di/ 810D Operator Components (HW) *) Description of Functions – ManualTurn – ShopMill – ShopTurn Description of Functions Synchronized Actions Manufacturer/Service Documentation SINUMERIK SIMODRIVE SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 611D 840D/810D 840D/840Di/ 810D 840D/840Di/ 810D 840D/810D 840D/810D 840D/810D Description of Functions Tool Management Description of Description of Functions Functions Drive Functions *) – Basic Machine *) – Extended Functions – Special Functions Configuring Kit HMI Embedded Description of Functions Operator Interface OP 030 IT Solutions – Computer Link – Tool Data Information System – NC Data Management – NC Data Transfer – Tool Data Communication Manufacturer/Service Documentation SINUMERIK SIMODRIVE SINUMERIK SIMODRIVE SINUMERIK 840D Description of Functions SINUMERIK Safety Integrated Description of Functions Digitizing Installation & Start-Up Guide *) – 810D – 840D/611D – HMI SINUMERIK SIMODRIVE 840D/840Di 810D 611D Lists *) SINUMERIK SIMODRIVE 840D 611D Description of Functions Linear Motor SINUMERIK SIMODRIVE 840D 611D SINUMERIK SIMODRIVE SIROTEC Description of Functions EMC – Hydraulics Module Guidelines – Analog Module Manufacturer/Service Documentation Electronic Documentation SINUMERIK SIMODRIVE 840D/840Di/ 810D 611, Motors DOC ON CD *) The SINUMERIK System *) These documents are a minimum requirement SINUMERIK 840D/840Di/ 810D Description of Functions ISO Dialects for SINUMERIK SINUMERIK 840Di SINUMERIK SINUMERIK 840D/810D 840D/840Di/ 810D Manual (HW + Installation and Start-Up) Manual Description of @Event Functions Remote Diagnosis Siemens AG Automation & Drives Motion Control Systems P.O Box 3180, D-91050 Erlangen Germany www.ad.siemens.de © Siemens AG, 2003 Subject to change without prior notice Order No.: 6FC5298-6AD50-0BP2 Printed in Germany ... Version SINUMERIK 840D powerline SINUMERIK 840DE powerline SINUMERIK 840Di SINUMERIK 840DiE (Export Version) SINUMERIK 810D powerline SINUMERIK 810DE powerline 06.03 Edition Examples 10 Appendix A SINUMERIK ... motioncontrol.docu@erlf .siemens. de Website address http://www.cnc-werkstatt.de http://www.ad .siemens. de/mc SINUMERIK 840D powerline Enhanced-performance versions SINUMERIK 840D powerline and SINUMERIK 840DE... description: References: /PHD/, Configuring Manual SINUMERIK 840D SINUMERIK 810D powerline Enhanced-performance versions SINUMERIK 810D powerline and SINUMERIK 810DE powerline have been available