ProSafe RS training ESD Yokogawa

ProSafe-RS Day & Day Configuration & Name of Hardwares Friday, 29 May 2015 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 INTRODUCTION Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.2 What is required for a SIS Safety of course, it is SIS (Safety Instrumented System) - SIS needs to make a safe action if demand comes from the process High Availability (or less false trip) at the same time, to keep running the process - Internal failure in SIS should not cause a false trip of the process If above wishes are all possible in a smart, simple architecture , it would be PERFECT!! Let’s see how Yokogawa can satisfy these requirements!! Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.3 Safety and Availability in a Smart Architecture VMR* (Versatile Modular Redundancy) Safety: Single SIL3 SIL3 is achieved in single Input-CPU-Output module configuration 　　 High Availability: Redundant Module Option Low false Trip is realized by VMR based on proven “Pair & Spare” technology, even when an internal failure is diagnosed, safety functionality is kept *VMR: certified in the US Patent and Trademark Office on March 20, 2007 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.4 Super Reliable Safety in Single SIL3 is certified as applicable up to SIL3 application in a single modular configuration CPU & IOM have internal duplex channel architecture with comparator and diagnostic functions Single CPU module Single Output module Single Input module Input Output CPU Circuit, MPU MPU, memory Circuit, MPU Circuit, MPU MPU, memory Circuit, MPU Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.5 VMR Redundant Option provides high availability reached by redundant module options of CPU module & I/O module Proven redundant technology from CS3000 Redundant CPU module Redundant Output module Redundant Input module Input Output CPU Circuit, MPU MPU, memory Circuit, MPU Circuit, MPU MPU, memory Circuit, MPU Input Output CPU Circuit, MPU MPU, memory Circuit, MPU Circuit, MPU MPU, memory Circuit, MPU Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.6 Behaviors of VMR Pair & Spare With One Failure -No Shut Down I -SIL O CPU 　　　　 With Two Failures S 　　　　 Still; FE 　　　　 -No Shut Down O I 　　　　 -SIL 　　　　　　 With Three Failures CPU 　　　　　　 Still; 　　　　　　 -No Shut Down 　　　　　　 -SIL S: Sensor 　　　　　　 -Unlimited Time to FE: Final Element Internal failure in SIS does not affect the process Moreover, on-line change of failure module is possible without affecting the process Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.7 Repair Flexible Redundancy O CPU I O CPU I O CPU I CPU I Dual redundant inputs Dual redundant outputs Dual redundant inputs Single outputs All Solutions are SIL3! CPU O CPU I O CPU O CPU I Single inputs Dual redundant outputs Single inputs Single outputs With single or dual redundant CPU’s - Redundant options are selectable part by part - Flexible selection also saves extra cost Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.8 A smarter way with ProSafe-RS 　　　　　　　　　 satisfies customers’ requirements for SIS Maximizing both Safety and High Availability in a smart, simple architecture Safety: Single SIL3 - SIL3 is achieved in a single Input-CPU-Output module configuration - CPU & IOM have internal duplex channel architecture with comparator and diagnostic functions High Availability: Redundant Module Option - Low false Trip is realized by Yokogawa’s only VMR, based on field-proven CENTUM CS3000 “Pair & Spare” technology - High availability is reached by redundant module options of CPU module & I/O module - Even when an internal failure is diagnosed, safety functionality is kept Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.9 Contents Configuration of ProSafe-RS Expanding ProSafe-RS with ESB Input / Output Modules Other Modules Redundancy and VMR SCS State Management Window SCS Status Overview CS3000 System Status Overview Message Cache Tool SCS Actions on Fault Detection by SCS Diagnosis Time Synchronization Installation, Grounding, Cabling Common Architecture Software Configuration Viewer Safety Application for ProSafe-RS Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.10 Time Synchronization for Vnet/IP Network Set up a time group for each domain The clocks in the SCSP and SENG stations are synchronized via the Vnet/IP tim e synchronization If the SNTP server is not connected to the network or if the clock in the SNTP s erver is not synchronized with the standard time, a Vnet/IP station within the ti me group becomes the time master station All the other stations within the time group will synchronize their times with thi s time master station Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.98 Time Synchronization Accuracy Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.99 Installation, Grounding, Cabling Installation Grounding Cabling Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.100 Installation 1/4  Standard design of cabinet layout  Standard way of Hardware replacement Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.101 Installation 2/4 Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.102 Installation 3/4 Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.103 Installation 4/4 Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.104 Example of Installation (without Fan Unit) Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.105 Criteria for the Installation Environment Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.106 Cabinet Grounding 1/2 Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.107 Cabinet Grounding 2/2 Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.108 Cabling Requirement Ref Safety Control Stations (Hardware), @2.0,3.0 Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.109 Software Configuration Viewer Displaying the system release number Displaying user names and company name Displaying the ID number (system ID license number) Displaying intellectual property rights, copyrights and registered trademarks included in the ProSafe-RS software Displaying the package names and number of licenses Displaying installation logs Creating a key code FD for backup Displaying the program revisions Displaying registry information Printing information displayed in Software Configuration Viewer Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.110 Safety Application for ProSafe-RS The ProSafe-RS is primarily intended to be used for the following safety applications The use of the ProSafe-RS conforming to the standards for each application is also certified by TÜV • ESD (Emergency Shutdown System) / PSD (Process Shutdown System) • F&G (Fire and Gas detection System: EN 54, NFPA 72) • BMS (Burner Management System: EN 298, NFPA 8501, NFPA 8502, EN 50156) Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.111 Thank you for your attention for Safety Commitment means building the future to last Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.112 ... safety functionality is kept Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.9 Contents Configuration of ProSafe- RS Expanding ProSafe- RS with ESB Input / Output... Configuration Viewer Safety Application for ProSafe- RS Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.10 Configuration of ProSafe- RS Safety Control Unit  Standard... selection also saves extra cost Yokogawa Engineering Asia – Singapore Training Centre All rights reserved 2008 Page.8 A smarter way with ProSafe- RS 　　　　　　　　　 satisfies customers’ requirements for SIS