Module 2 đấu dây mạch điện và khí nén Trạm lắp đặt sản phẩm

BỘ LAO ĐỘNG THƯƠNG BINH VÀ XÃ HỘI Tổng cục dạy nghề Hội thi tay nghề quốc gia 2012 Module Đấu dây mạch điện khí nén Trạm Lắp đặt sản phẩm Hà Nội 3/2012 Assembly station Task According to the Figure 4, Table 4, install the sensors According to the drawings YL-335B04-1, YL-335B04-2, YL-335B04-3, connect the wires to the terminal of the Device-Side According to the drawings YL-335B04-1, YL-335B04-4, YL-335B04-5, connect the wires to the terminal of the PLC-Side According to the drawing YL-335B04-6, connect the pneumatic-lines of the station Table Assembly station PLC's I / O Signal Table Input signal Output signal No PLC input Component symbol Signal Name X000 SC1 X001 Signal Source No PLC output Component symbol Signal Name Sensor 4-1 Y000 1Y Solenoid valve 4-1 SC2 Sensor 4-2 Y001 2Y Solenoid valve 4-2 X002 SC3 Sensor 4-3 Y002 3Y Solenoid valve 4-3 X003 SC4 Sensor 4-4 Y003 4Y Solenoid valve 4-4 X004 SC5 Sensor 4-5 Y004 5Y Solenoid valve 4-5 X005 1B1 Sensor 4-6 Y005 6Y Solenoid valve 4-6 X006 1B2 Sensor 4-7 Y006 HL4 Red alarm light X007 2B1 Sensor 4-8 Y007 HL5 Orange alarm light X010 2B2 Sensor 4-9 Y010 HL6 Green alarm light 10 X011 3B1 Sensor 4-10 10 Y011 11 X012 3B2 Sensor 4-11 11 Y012 12 X013 4B Sensor 4-12 12 Y013 13 X014 5B1 Sensor 4-13 13 Y014 14 X015 5B2 Sensor 4-14 14 Y015 HL1 Yellow Pilot lamp 15 X016 6B1 Sensor 4-15 15 Y016 HL2 Green Pilot lamp 16 X017 6B2 Sensor 4-16 16 Y017 HL3 Red Pilot lamp 17 X024 SB2 Stop button 18 X025 SB1 Start button 19 X026 QS E-STOP button 20 X027 SA Working mode Device Side Control Unit Signal Source Device Side Control Unit VCC 0V 0V VCC FU N AC220V L DO2 2Y DO3 3Y DO4 4Y DO5 COM1 Y000 Y001 Y002 Y003 1Y 4-2 4-3 4-4 Solenoid Solenoid Solenoid Solenoid 4-1 0V valve valve valve valve 0V COM DI3 SC2 DI4 SC3 DI5 SC4 DI6 SC5 DI7 1B1 DI8 1B2 DI9 2B1 DI10 2B2 DI11 3B1 DI12 3B2 DI13 4B DI14 5B1 6B1 6B2 DI15 DI16 DI17 5B2 Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor 4-2 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-1 4-3 4-4 4-5 4-6 4-7 4-8 SC1 DI2 DO6 6Y DO7 DO8 DO9 MELSEC alarm light Green HL6 DO10 0V HL1 HL2 HL3 Yellow Green Pilot lamp Red COM4 Y014 Y015 Y016 Y017 FX2N-48MR COM3 Y010 Y011 Y012 Y013 0V SB2 QS SA Stop Start E-STOP Working button button button mode SB1 YL-335B simulated automatic production line Diagram of electrical control (Assembly station ) Yalong Group Y020 Y021 Y022 Y023 Y024 Y025 Y026 Y027 COM5 24+ X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017 X020 X021 X022 X023 X024 X025 X026 X027 5Y HL5 Solenoid Solenoid Red Orange valve alarm alarm 4-6 light light valve 4-5 HL4 COM2 Y004 Y005 Y006 Y007 0V Explanation 1.PLC input and the sensors are working to use an external power supply, the positive labeling for the 24V, negative very 0V, PLC does not use the internal power supply YL-335B04-1 Sensor Sensor 4-15 4-14 0V Sensor 4-13 0V Sensor 4-12 0V Sensor 4-11 0V Sensor 4-10 0V 0V 0V 0V Sensor Sensor Sensor Sensor 4-8 4-7 4-9 4-6 Sensor 4-4 0V Sensor 4-3 0V Sensor Sensor 4-2 4-1 0V 0V brown blue black brown blue black brown blue black brown blue black Sensor 4-5 Sensor 4-16 0V 0V 0V 0V blue brown brown blue black blue brown 10 blue brown 11 blue brown 12 blue brown 13 blue brown 14 blue brown 15 blue brown 16 blue brown 17 blue brown Device Side 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V PLC Input Terminal Sensors Yalong Group Wiring diagram （Assembly station ） YL-335B04-2 blue brown 0V 0V 14 0V 13 0V 12 Alarm light 10 0V 0V Green Orange Public Red side 0V 11 valve 4-5 valve 4-4 valve 4-3 valve 4-2 valve 4-1 Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid valve 4-6 + - + - + - + - - + - + 0V 0V 0V 0V 0V 0V PLC Output Terminal 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V Device-Side Solenoid valve & Executive body Yalong Group Wiring diagram （ Assembly station） YL-335B04-3 PE N L +V +V COM G COM 17 YL-003 16 15 14 13 11 10 0V PLC Input Terminal PLC-Side 12 24V 24V 24V 24V 24V 24V 24V 0V 0V 0V 0V 0V 0V L N SB1-2 SB1-1 SB2-2 SB2-1 SA-1 SA-2 QS-1 SA-3 QS-2 Yalong Group Wiring diagram （Assembly station ） YL-335B04-4 N L FX 2N-48MR Input COM X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017 X020 X021 X022 X023 X024 X025 X026 X027 MELSEC Control unit YL-Z-17 To the PLC output Terminal 1st 24V of PLC side PE N L Switching Power Supply PE N L YL-003 +V +V COM G COM 14 13 12 11 0V 0V 0V 0V COM3 Y010 Y011 Y012 Y013 0V PLC Output Terminal PLC-Side 10 24V 24V 24V 24V 24V 24V COM2 Y004 Y005 Y006 Y007 0V HL1-1 HL2-1 HL1-2 HL2-2 HL3-2 HL3-1 COM4 Y014 Y015 Y016 Y017 Yalong Group Wiring diagram （Assembly station） YL-335B04-5 N L COM1 Y000 Y001 Y002 Y003 MELSEC FX2N-48MR Output Control unit YL-Z-17 From the PLC input Terminal 7th 24V of PLC side Switching Power Supply 2Y 1B1 Cylinder 4-2 1B2 Solenoid valve 4-2 2B1 Cylinder 4-1 2B2 Solenoid valve 4-1 1Y 6Y 6B2 Cylinder 4-6 6B1 Solenoid valve 4-6 5Y 5B1 Cylinder 4-5 5B2 Solenoid valve 4-5 Air source 3Y 3B2 Cylinder 4-3 3B1 Solenoid valve 4-3 Cylinder 4-4 4B Solenoid valve 4-4 4Y Yalong Group Pneumatic diagram （Assembly station） YL-335B04-6 Sorting station Task According to the Figure 5, Table 5, install the sensors According to the drawings YL-335B05-1, YL-335B05-2, YL-335B05-3, connect the wires to the terminal of the Device-Side According to the drawings YL-335B05-1, YL-335B05-4, YL-335B05-5, connect the wires to the terminal of the PLC-Side According to the drawing YL-335B05-6, connect the pneumatic-lines of the station 10 Table Sorting station PLC's I / O Signal Table Input signal No PLC output Rotary encoder B phase Y000 X001 Rotary encoder A phase X002 Rotary encoder Z phase X003 SC1 Sensor 5-1 No PLC input Component symbol Output signal X000 Signal Name Signal Source Component symbol Signal Name STF Frequency converter Device Side Y001 RH X004 SC2 Sensor 5-2 X005 SC3 Sensor 5-3 Y004 1Y Solenoid valve 5-1 X006 SC4 Sensor 5-4 Y005 2Y Solenoid valve 5-2 X007 1B Sensor 5-5 Y006 3Y Solenoid valve 5-3 X010 2B Sensor 5-6 Y007 HL1 Yellow Pilot lamp 10 X011 3B Sensor 5-7 10 Y010 HL2 Green Pilot lamp 11 X012 SB2 Stop button 11 Y011 HL3 Red Pilot lamp 12 X013 SB1 Start button 13 X014 QS E-STOP button 14 X015 SA Working mode Signal Source Control Unit 11 Device Side Control Unit VCC 0V 0V VCC FU N AC220V L COM1 Y000 Y001 Y002 Y003 SD STF STR E700 Frequency converter 0V 0V Z phase Rotary encoder A B phase phase (A) DI4 (Z) green yellow Rotary encoder (B) white DI3 DO2 2Y DO3 3Y DO4 valve 5-2 valve 5-3 SC1 DI6 SC2 DI7 SC3 DI8 SC4 DI9 1B DI10 2B DI11 3B SB2 SB1 QS SA Sensor Sensor Sensor Sensor Sensor Sensor Sensor Stop Start E-STOP Working 5-1 5-2 5-3 5-4 5-5 5-6 5-7 button button button mode DI5 Green HL2 Red HL3 COM3 Y010 Y011 Y012 Y013 0V Pilot lamp E700 Diagram of electrical control (Sorting station) Yalong Group Frequency converter COM VOUTIOUT FX0N-3A YL-335B simulated automatic production line COM4 Y014 Y015 Y016 Y017 X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017 DI2 1Y valve 5-1 Solenoid Solenoid Solenoid Yellow HL1 COM2 Y004 Y005 Y006 Y007 MELSEC FX2N-32MR COM 24+ Explanation 1.PLC input and the sensors are working to use an external power supply, the positive labeling for the 24V, negative very 0V, PLC does not use the internal power supply YL-335B05-1 12 0V 0V 16 0V 15 0V 14 0V 13 0V Sensor 5-5 Sensor 5-4 Sensor 5-3 0V Sensor 5-2 PLC Input Terminal Sensors Device-Side 0V Sensor 5-1 0V Z phase 0V green A phase 0V white B phase Rotary encoder 0V yellow Yalong Group Wiring diagram （ Sorting station） YL-335B05-2 13 brown blue black brown blue black brown blue black Sensor Sensor 5-7 5-6 0V 0V 0V 10 0V 11 blue brown brown blue black 12 blue brown 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 17 blue brown 24DC 0V 14 Rotary encoder Power 0V Red 0V 13 0V 12 0V 11 0V 10 0V 0V 0V PLC Output Terminal 0V valve 5-2 + valve 5-3 - 0V Solenoid Solenoid Solenoid valve 5-1 - + - + 0V 0V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V Device-Side Solenoid valve & Executive body Yalong Group Wiring diagram （Sorting station） YL-335B05-3 14 black PE N L PE N L Switching Power Supply YL-003 +V +V COM G N 17 16 15 14 13 11 10 0V PLC Input Terminal PLC-Side 12 24V 24V 24V 24V 24V 24V 24V To the PLC output Terminal 1st 24V of PLC side 0V 0V 0V 0V 0V 0V SB1-2 SB1-1 SB2-2 SB2-1 SA-1 SA-3 SA-2 QS-2 QS-1 15 COM N L L COM X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 X013 X014 X015 X016 X017 MELSEC FX 2N-32MR Input YL-335B05-4 Wiring diagram （Sorting station） Yalong Group Control unit YL-Z-17 PE N L YL-003 +V +V COM G 14 13 12 11 0V 0V 0V 0V COM3 Y010 Y011 0V PLC Output Terminal PLC-Side 10 24V 24V 24V 24V 24V 24V COM2 Y004 Y005 Y006 Y007 FX 2N-32MR Output 0V HL1-1 HL2-1 HL1-2 HL2-2 HL3-2 HL3-1 16 COM N L COM1 Y000 Y001 Y002 Y003 MELSEC YL-335B05-5 Wiring diagram （ Sorting station ） Yalong Group Control unit YL-Z-17 From the PLC input Terminal 7th 24V of PLC side Switching Power Supply 1Y Cylinder 5-1 1B Solenoid valve 5-1 2Y Cylinder 5-2 2B Solenoid valve 5-2 Air source 3Y Cylinder 5-3 3B Solenoid valve 5-3 Yalong Group Pneumatic diagram （Sorting station ） YL-335B05-6 17 [...]... 10 0V 11 blue brown brown blue black 12 blue brown 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 17 blue brown 24 DC 0V 14 Rotary encoder Power 0V Red 0V 13 0V 12 0V 11 0V 10 0V 9 0V 8 0V 7 PLC Output Terminal 6 0V valve 5 -2 + 3 valve 5-3 - 0V 2 Solenoid Solenoid Solenoid valve 5-1 - + - + 0V 4 0V 5 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V Device-Side Solenoid valve & Executive... PLC-Side 12 24V 24 V 24 V 24 V 24 V 24 V 24 V To the PLC output Terminal 1st 24 V of PLC side 0V 6 0V 5 0V 4 0V 3 0V 2 0V SB1 -2 SB1-1 SB2 -2 SB2-1 SA-1 SA-3 SA -2 QS -2 QS-1 15 COM N L L COM X000 X001 X0 02 X003 X004 X005 X006 X007 X010 X011 X0 12 X013 X014 X015 X016 X017 MELSEC FX 2N-32MR Input YL-335B05-4 Wiring diagram （Sorting station） Yalong Group Control unit YL-Z-17 PE N L YL-003 +V +V COM G 14 13 12 11 9... PLC-Side 10 24 V 24 V 24 V 24 V 24 V 24 V COM2 Y004 Y005 Y006 Y007 FX 2N-32MR Output 2 0V HL1-1 HL2-1 HL1 -2 HL2 -2 HL3 -2 HL3-1 16 COM N L COM1 Y000 Y001 Y0 02 Y003 MELSEC YL-335B05-5 Wiring diagram （ Sorting station ） Yalong Group Control unit YL-Z-17 From the PLC input Terminal 7th 24 V of PLC side Switching Power Supply 1Y Cylinder 5-1 1B Solenoid valve 5-1 2Y Cylinder 5 -2 2B Solenoid valve 5 -2 Air source... Sensor 5-4 7 Y005 2Y Solenoid valve 5 -2 8 X007 1B Sensor 5-5 8 Y006 3Y Solenoid valve 5-3 9 X010 2B Sensor 5-6 9 Y007 HL1 Yellow Pilot lamp 10 X011 3B Sensor 5-7 10 Y010 HL2 Green Pilot lamp 11 X0 12 SB2 Stop button 11 Y011 HL3 Red Pilot lamp 12 X013 SB1 Start button 13 X014 QS E-STOP button 14 X015 SA Working mode Signal Source 5 Control Unit 11 Device Side Control Unit VCC 0V 0V VCC FU N AC 220 V L COM1 Y000... Y001 Y0 02 Y003 SD STF STR E700 Frequency converter 0V 0V Z phase Rotary encoder A B phase phase (A) DI4 (Z) green yellow Rotary encoder (B) white DI3 DO2 2Y DO3 3Y DO4 valve 5 -2 valve 5-3 SC1 DI6 SC2 DI7 SC3 DI8 SC4 DI9 1B DI10 2B DI11 3B SB2 SB1 QS SA Sensor Sensor Sensor Sensor Sensor Sensor Sensor Stop Start E-STOP Working 5-1 5 -2 5-3 5-4 5-5 5-6 5-7 button button button mode DI5 Green HL2 Red HL3... Y010 Y011 Y0 12 Y013 0V Pilot lamp E700 2 Diagram of electrical control (Sorting station) Yalong Group Frequency converter 5 COM VOUTIOUT FX0N-3A YL-335B simulated automatic production line COM4 Y014 Y015 Y016 Y017 X000 X001 X0 02 X003 X004 X005 X006 X007 X010 X011 X0 12 X013 X014 X015 X016 X017 DI2 1Y valve 5-1 Solenoid Solenoid Solenoid Yellow HL1 COM2 Y004 Y005 Y006 Y007 MELSEC FX2N-32MR COM 24 + Explanation...Table 2 Sorting station PLC's I / O Signal Table Input signal No PLC output Rotary encoder B phase 1 Y000 X001 Rotary encoder A phase 2 3 X0 02 Rotary encoder Z phase 3 4 X003 SC1 Sensor 5-1 4 No 1 2 PLC input Component symbol Output signal X000 Signal Name Signal Source Component symbol Signal Name STF Frequency converter Device Side Y001 RH 5 X004 SC2 Sensor 5 -2 6 X005 SC3 Sensor 5-3... positive labeling for the 24 V, negative very 0V, PLC does not use the internal power supply YL-335B05-1 12 0V 0V 16 0V 15 0V 14 0V 13 0V Sensor 5-5 Sensor 5-4 Sensor 5-3 8 0V Sensor 5 -2 7 PLC Input Terminal Sensors Device-Side 0V 6 Sensor 5-1 0V 5 Z phase 0V green A phase 0V white B phase Rotary encoder 0V 3 yellow 4 2 Yalong Group Wiring diagram （ Sorting station） YL-335B05 -2 13 brown blue black brown ... Terminal PLC-Side 12 24V 24 V 24 V 24 V 24 V 24 V 24 V 0V 0V 0V 0V 0V 0V L N SB1 -2 SB 1-1 SB2 -2 SB 2-1 SA-1 SA -2 QS-1 SA-3 QS -2 Yalong Group Wiring diagram （Assembly station ） YL-335B0 4-4 N L FX 2N-48MR Input... Terminal PLC-Side 10 24 V 24 V 24 V 24 V 24 V 24 V COM2 Y004 Y005 Y006 Y007 FX 2N-32MR Output 0V HL 1-1 HL 2-1 HL1 -2 HL2 -2 HL3 -2 HL 3-1 16 COM N L COM1 Y000 Y001 Y0 02 Y003 MELSEC YL-335B0 5-5 Wiring diagram... 0V 12 0V 11 0V 10 0V 0V 0V PLC Output Terminal 0V valve 5 -2 + valve 5-3 - 0V Solenoid Solenoid Solenoid valve 5-1 - + - + 0V 0V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V Device-Side