Garments Accessories & Trims

Garments Accessories & Garments Accessories & Trims Trims Southeast University Department Of Textile Engineering I/A 251,252 Tejgaon Dhaka Bangladesh Prepared by : Mazadul Hasan sheshir Trims, Packing & Finishing Trims, Packing & Finishing AQL (Acceptable Quality Level) AQL (Acceptable Quality Level) : : The standard definition of Acceptable Quality Level (AQL) is The standard definition of Acceptable Quality Level (AQL) is " " the maximum defective percent (or the maximum number of the maximum defective percent (or the maximum number of defects per hundred units) that, for purpose of sampling defects per hundred units) that, for purpose of sampling inspection, can be considered satisfactory as a process inspection, can be considered satisfactory as a process average average ". ". Basically, we will randomly select a sampling size quantity Basically, we will randomly select a sampling size quantity (based on the AQL tables) to be inspected, and after (based on the AQL tables) to be inspected, and after inspection, according to the number of defects found (critical, inspection, according to the number of defects found (critical, major, minor defects), we will advice you to accept or to major, minor defects), we will advice you to accept or to reject your shipment. reject your shipment. Trims (Contd.) Trims (Contd.) Table A: Table A: Trims (Contd.) Trims (Contd.) Table B: Table B: Trims (Contd.) Trims (Contd.) Let's take a hypothetical inspection of a 30 000 pieces lot. Let's take a hypothetical inspection of a 30 000 pieces lot. ► The The Table A Table A , under the column level II, gives us the letter M, which , under the column level II, gives us the letter M, which corresponds in the corresponds in the table B table B to a sampling size of 315 pieces to inspect. to a sampling size of 315 pieces to inspect. The usual AQL used by people is generally: 0 / 2.5 / 4 for Critical / The usual AQL used by people is generally: 0 / 2.5 / 4 for Critical / Major / Minor defects. For the letter M, 315 pieces to inspect, the column Major / Minor defects. For the letter M, 315 pieces to inspect, the column 2.5 for defects gives us two numbers: 14 & 15. Thus Among a sampling 2.5 for defects gives us two numbers: 14 & 15. Thus Among a sampling size of 315 pieces inspected, the maximum number of major defects size of 315 pieces inspected, the maximum number of major defects authorized is 14. authorized is 14. ► If we find 15 major defects, you should reject your shipment and / or If we find 15 major defects, you should reject your shipment and / or perform defect sorting, ask for a re-work of the production or ask for a perform defect sorting, ask for a re-work of the production or ask for a replacement of your production. Then you should get your shipment re- replacement of your production. Then you should get your shipment re- inspected a second time. inspected a second time. Trims (Contd.) Trims (Contd.) Trims / accessories Trims / accessories : : Accessories can be divided into 2 groups- Accessories can be divided into 2 groups- a) Sewing accessories b) Finishing accessories a) Sewing accessories b) Finishing accessories a) a) Sewing accessories Sewing accessories : : 1. 1. Sewing thread Sewing thread 2. 2. Interlining: Interlining: It may be of 2 types-fusible and non-fusible It may be of 2 types-fusible and non-fusible Also can be divided into 2 other types-woven and non- Also can be divided into 2 other types-woven and non- woven woven TC interlining is widely used to avoid shrinkage problem TC interlining is widely used to avoid shrinkage problem of 100% cotton interlining. of 100% cotton interlining. Pellon (also called paper interlining) is also acceptable to Pellon (also called paper interlining) is also acceptable to save cost. save cost. Trims (Contd.) Trims (Contd.) Uses: Used in waist band, belt loop, fly piece, collar, cuff and any Uses: Used in waist band, belt loop, fly piece, collar, cuff and any place where strength of the material is necessary. place where strength of the material is necessary. 3. 3. Lining Lining : extra fabric (different from main/shell fabric) that is used : extra fabric (different from main/shell fabric) that is used inside the garment. E.g. Jacket, blazer etc. inside the garment. E.g. Jacket, blazer etc. 4. 4. Elastic Elastic : It is made of lycra (Spandex). : It is made of lycra (Spandex). Available in different width- ½’’, ¾’’,1’’, 1.5’’,2’’ etc. Available in different width- ½’’, ¾’’,1’’, 1.5’’,2’’ etc. It may be of different colors and it is found with different It may be of different colors and it is found with different strechability. strechability. Uses Uses : For kids (up to 10-11) trousers and shorts, buttonhole elastic : For kids (up to 10-11) trousers and shorts, buttonhole elastic must be used. must be used. Also used for the bottom waistband of a jacket, vest or pull-over shirt. Also used for the bottom waistband of a jacket, vest or pull-over shirt. Also for pants, shorts and skirts. Also for pants, shorts and skirts. Trims (Contd.) Trims (Contd.) 5. 5. Zipper Zipper : : -It has mainly 4 parts- stopper, slider, tape and teeth. -It has mainly 4 parts- stopper, slider, tape and teeth. -Zipper length is measured from stopper to stopper. -Zipper length is measured from stopper to stopper. -Tape is normally made of nylon or polyester to avoid -Tape is normally made of nylon or polyester to avoid shrinkage. shrinkage. -zipper teeth are normally made of golden brass, antique -zipper teeth are normally made of golden brass, antique brass, antique nickel, antique copper, aluminium, plastic, or brass, antique nickel, antique copper, aluminium, plastic, or nylon. nylon. -It may be of several types- -It may be of several types- a) Half-finished products: chain and slider a) Half-finished products: chain and slider b) Finished products: Open-end, close-end etc. b) Finished products: Open-end, close-end etc. Trims (Contd.) Trims (Contd.) 6. 6. Labels Labels : : It may be of 2 types- woven label and printed label It may be of 2 types- woven label and printed label Normally 3 types of labels are used in apparel industry- Normally 3 types of labels are used in apparel industry- a) Main label : contains brand name, company name or a) Main label : contains brand name, company name or country name country name b) Size label : contains size of the garment. b) Size label : contains size of the garment. c) Care label : contains fabric composition and care c) Care label : contains fabric composition and care instructions and also the name of the country of origin. instructions and also the name of the country of origin. 7. 7. Rib Rib : Used in collar and cuff of T-shirt and polo shirt. : Used in collar and cuff of T-shirt and polo shirt. [...].. .Trims (Contd.) 8 Shoulder Pad: Normally used in blazer and jacket 9 Hook and loop: Commercial name is ‘Velcro’ Normally used in stead of button to ease to open and close a particular part B) Finishing accessories: 1 Button: May be made of plastic or metal Normally size of the button is measured by ‘... Button: May be made of plastic or metal Normally size of the button is measured by ‘ Ligne’ 1 ligne = 0.635 mm For example, 1 8L , 24L, 32L etc All these in fact refers to the circumference of button Trims (Contd.) 2 Snap: kind of button with 2 parts No button hole 3 Shank button: kind of button without hole Eyelet hole (button hole) is needed to attach shank button 4 Eyelets: Metal part with hole... garment 8.Price Ticket: Also known as UPC (Unit price code) ticket in the garment industry It is paper-made tag which normally mentions price and bar code Barcode sticker may be attached separately on it Trims (Contd.) 9 Pocket Flasher: Normally used in pockets of trousers 10.Stay: Used in collar points of a shirt 11.Collar stand, neck board and back board : Used in shirt 12.Hang Tag: Separate tag hung . Trims (Contd.) Trims (Contd.) Trims / accessories Trims / accessories : : Accessories can be divided into 2 groups- Accessories can be divided into 2 groups- a) Sewing accessories. Garments Accessories & Garments Accessories & Trims Trims Southeast University Department Of Textile Engineering I/A. shipment. reject your shipment. Trims (Contd.) Trims (Contd.) Table A: Table A: Trims (Contd.) Trims (Contd.) Table B: Table B: Trims (Contd.) Trims (Contd.) Let's take a hypothetical