Fabric & Garments Faults & it’s Remedeys

August 13, 2015 AKH Group and Micro Fibre 1 S OUTHEAS T UNIVERS ITY Department of Textile Engineering Project on August 13, 2015 AKL and GMS 2 S OUTHEAS T UNIVERS ITY Department of Textile Engineering Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13 th Batch Wet Processing Technology Email: mazadulhasan@yahoo.com Southeast University Southeast University Department Of Textile Engineering I/A 251,252 Tejgaon Dhaka Bangladesh Submitted To Dr. Md. Abul Kalam Azad Part Time Faculty Visiting Professor Department of Textile Engineering Southeast University August 13, 2015 3 AKH Group and Micro Fibre S OUTHEAS T UNIVERS ITY Department of Textile Engineering August 13, 2015 4 AKH Group and Micro Fibre • To know about the Fabric & garments faults with their remedies. • To know about different types of fabric inspection. • To know about different quality parameters of fabric, different trims & accessories. • To know about the buyers AQL. • To know about major or minor fabric faults & its remedies. • To Know about the Dyeing & Printing Faults & its remedies. S OUTHEAS T UNIVERS ITY Department of Textile Engineering Objects of Project August 13, 2015 5 AKH Group and Micro Fibre Fabric Faults/Defects: Common Defects of Fabrics during manufacturing process includes back fabric seam impression, birds eye, bowing, broken colour pattern, colour out, colour seamrs, crease mark, drop stitching, dye streak in printing, hole, jerk in, knots, mixed yarn, mottled, needle line, open reed, pin holes, press off etc. Fabric Faults are two types 1. Knitting Faults. 2. Weaving Faults. S OUTHEAS T UNIVERS ITY Department of Textile Engineering Introduction August 13, 2015 6 AKH Group and Micro Fibre Knitting Faults: A defect in the knitted fabric is an abnormality, which spoils the aesthetics i.e. the clean & uniform appearance of the fabric & effects the performance parameters, like; dimensional stability etc. There are various types of defects, which occur in the Knitted fabrics of all types, caused by a variety of reasons. The same type of defects may occur in the fabric, due to a variety of different causes e.g. Drop Stitches, Spirality. S OUTHEAS T UNIVERS ITY Department of Textile Engineering August 13, 2015 7 AKH Group and Micro Fibre Garments Faults/Defects: Garments Defects are classified within the following categories: Critical Defect: A serious defect that can cause harm or injury to the user and/or result in a hazardous condition. Major defects: A defect that falls to meet the mandatory regulations directly affecting the usability, stability, safety and value of the merchandise or as specified by customer buyer are considered as major defects and are generally non repairable for example fabric hole, shading among panel, wrong measurement, foreign yarn, dye patches etc. Minor Defects: A defect that does not adversely affect the usability of the product but does consists of a deviation from the original sample, and may affect the sale of the product. Some of these defects are due to workmanship S OUTHEAS T UNIVERS ITY Department of Textile Engineering August 13, 2015 8 AKH Group and Micro Fibre Faults name Causes Remedy 1. Barre Caused by mixing yarn on feed into machine. Proper yearn selection and proper roller adjustment. 2. Broken Colour Pattern Usually caused by color yarn out of place on frame. Proper adjustment of color and yarn. Knitting Faults Causes & its Remedies S OUTHEAS T UNIVERS ITY Department of Textile Engineering August 13, 2015 9 AKH Group and Micro Fibre Faults name Causes Remedy 3. Crease mark Its create when fabric passing through squeeze rollers in the dyeing process. Its mainly Occurs in tubular knits fabric. Proper adjustment of squeeze rollers. 4. Hole caused by broken needle Change the needle. 5. Needle Line Caused by broken needle forming distorted stitches Replace the needle S OUTHEAS T UNIVERS ITY Department of Textile Engineering August 13, 2015 10 AKH Group and Micro Fibre Faults name Causes Remedy 6. Runner Usually caused by broken needle. Change the needle. 7. Slub (Knit fabric) Usually caused by a thick or heavy place in yarn Replace the yarn cone to a more uniform yarn cone. S OUTHEAS T UNIVERS ITY Department of Textile Engineering [...]... UNIVERS ITY Department of Textile Engineering Faults name Causes Remedy 4 Shading It is generally due to uneven tension on the fabric To maintain the proper tension 5 Color variation in yarn Caused due to lack of agitation in the dye bath proper agitation in the dye bath 6 Crack or miss alignment in transfer printed fabric Incomplete transfer of design from paper to fabric Proper transfer of design Shading... excess bleaching Localized excess enzyme wash To using spot cleaner Creasing August 13, 2015 Flushing AKH Group and Micro Fibre Decolorized patch on fabric 14 S OUTHEAS T UNIVERS ITY Department of Textile Engineering Garments faults Causes and its remedy Faults Name Causes Remedy 1 Misprints or off registration not properly cleaning of Printing screens Properly Cleaning of printing screen 2 Grease/... stitch improper handling of cut pieces or improper machine usage Repairing or alter the garments 6 Skipped or dropped stitches improper handling of cut pieces or improper machine usage Repairing or alter the garments 7 Neck shape caused by defective cut pieces Repairing or alter the garments or use proper cut piece of garments 8 Sewing thread not matching To use improper sewing thread To use proper sewing... UNIVERS ITY Department of Textile Engineering Faults name Causes Remedy 9 Seams not aligned at crossing of seams improper handling of the cut piece Repairing or alter the garments 10.Stripes not matching from improper handling of cut pieces Repairing or alter the garments 11.Misplaced label improper placement of labels when sewing Repairing or alter the garments or proper placement of the label Seam... Detection Machine: Metal Detection machine is a machine which is detected the metal in the Garments When the Garments were full completed, then it is passes throw the finishing section Then the Garments were packaging and it is send the final inspection The final inspection process is Metal Detection The packed Garments were passes throw the Metal Detection machine When the machine was found the metals,... OUTHEAS T UNIVERS ITY Department of Textile Engineering Faults name Causes Remedy 7 Creasing Causes unleveled penetration of dyes To use proper dyes and chemical or leveling agent 8 Flushing/Wicking Caused due to Low viscosity of print paste To use high viscosity of printing past 9 Decolorized patch on fabric Caused due to chemical spillage on fabric Localized excess bleaching Localized excess enzyme... OUTHEAS T UNIVERS ITY Department of Textile Engineering Faults name Causes Remedy 1 Barre Its horizontal shaded band across the width of the fabric It causes by the yarn mixing proper yarn selection 2 Bleeding improper dye selection or poor dye fastness proper dye selection 3 Crocking It is the rubbing off of the color It may rub onto another fabric proper dye selection barre August 13, 2015 Bleeding... Needle damage using the wrong needle Repairing or alter the garments 4 Open or broken seams improper handling of the cut piece or machine Repairing or alter the garments Misprint August 13, 2015 Grease/ oil/ dirty stain Needle damage AKH Group and Micro Fibre Open or broken seam 15 S OUTHEAS T UNIVERS ITY Department of Textile Engineering Faults name Causes Remedy 5 Broken stitch improper handling... dyeing industry are knit dyeing Industry So these kinds of industries are often suffering by these Faults which tend to not fulfill the target of production As a result the production capacity of these industries falls significantly These are the common faults which I have tried to find out the causes & their Remedies against them August 13, 2015 AKH Group and Micro Fibre 19 S OUTHEAS T UNIVERS ITY...S OUTHEAS T UNIVERS ITY Department of Textile Engineering Dyeing, printing and finishing faults Causes and Its remedy Classification of Defects  Major Defect • A defect that, if conspicuous on the finished product, would cause the item to be a second (A "second" is a garment with a conspicuous . about the Fabric & garments faults with their remedies. • To know about different types of fabric inspection. • To know about different quality parameters of fabric, different trims &. about the buyers AQL. • To know about major or minor fabric faults & its remedies. • To Know about the Dyeing & Printing Faults & its remedies. S OUTHEAS T UNIVERS ITY Department. and Micro Fibre Knitting Faults: A defect in the knitted fabric is an abnormality, which spoils the aesthetics i.e. the clean & uniform appearance of the fabric & effects the performance