Woven fabric faults

WOVEN FABRIC FAULTS Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13 th Batch (session 2009-2013) Department : Wet Processing Technology Email: mazadulhasan@yahoo.com Blog : www. Textilelab.blogspot.com (visit) Southeast University Department Of Textile Engineering I/A 251,252 Tejgaon Dhaka Bangladesh Prepared By : STARTING MARK     REASON:   REMEDIES:    2. LOOSE WARP IN FABRIC REASONS:      REMIDIES:       3. DOUBLE END REASON:  !    "                 REMEDIE:  BROKEN WARP REASON: "  REMEDIES: #   $   TIGHT END REASON:    REMEDIES: %  FLOAT OF WARP REASON :   REMEDIES:   WRONG END COLOUR REASON:  REMEDIES: # %  $   BROKEN PICK REASONS: #   $!!ELCA REMEDIES: $  $!! [...]... CUT THE BALLS OF THE FABRIC WHICH MAKES THE LOOK OF THE FABRIC POOR THEN IT WILL BE CUT ALONG WITH THE WARP THIS WILL CREATE HOLE IN THE FABRIC THIS HOLES BECOME BIGGER AFTER THE FINISHING PROCESS 2 IT CAN BE HAPPEN DUE TO THE CLASH BETWEEN FABRIC AND SHARP EDGE OF MACHINE PARTS REMEDIES: IF WE CONTROL THE BALL WE CAN CONTROL HOLE WORKER HAVE TO CAREFULL DURING THE TRANSPORTATION OF FABRIC FROM ONE FLOOR... BY DURING THE TIME OF PROCUREMENT TO AVOID THESE FAULTS HAIRY FABRIC REASONS: THIS TYPE OF FABRIC FAULT COMES DUE TO THE HAIRINESS OF THE YARN REMEDY: THE YARN HAVE TO BE CHECKED BY DURING THE TIME OF PROCUREMENT TO AVOID THESE FAULTS WE NEED TO BUY GOOD YARN THICK AND THIN PLACES REASONS: THIS COMES DUE TO THE THICK, THIN PLACES THAT PRESENTS IN THE FABRIC REMEDY: THE YARN HAVE TO BE CHECKED BY QC... CHECKED BY QC DURING THE TIME OF PROCUREMENT TO AVOID THESE FAULTS HIGH TWISTED YARN REASONS: IF THE TPI OF YARN HIGHER,THEN WE WILL HAVE THE GIVEN LOOK OF THE FABRIC REMEDY: YARN WITH SUITABLE TPI SHOULD BE BOUGHT BY US OIL STAINED YARN REASON: IF THE YARN CONTAIN OIL STAIN THEN THEN THESE STAIN WILL BE APPEARED IN THE FABRIC REMEDY: TO AVOID THESE FAULTS WE HAVE TO BE VERY CAREFULL DURING THE TIME OF... CHANGING THE DEGREE OF THE CUTTER BY APPLYING SUITABLE WEAVE SYSTEM IN THE EDGE OF THE FABRIC 1 2 3 REED MARK REASON: IF THE DENT OF THE REED IS DAMAGED THEN WE WILL HAVE THIS KIND OF FAULTS REMEDY: THE REED HAVE TO BE CHANGED SLUB REASON: IF THE YARN CONTAIN UNEXPECTED SLUB IN IT, THEN THOSE SLUB WILL BE APPEARED IN THE FABRIC AS A FAULT REMEDY: THE QUALITY CONTROLER HAVE TO BE VERY CAREFULL ABOUT THE... THE TRANSPORTATION OF FABRIC FROM ONE FLOOR TO ANOTHER TO AVOID SHARP POINT TINGLE WITH FABRIC 1 2 OIL SPOT REASON: OIL SPOT ON THE FABRICS ARE CAUSED BY TOO MUCH OILING ON LOOM PARTS FROM OTHER SOURCES REMEDY: THIS STAINS ARE REMOVED SCOURING TAILS OUT REASON: IF THE CUTTER DON’T WORK PROPERLY THEN THIS KIND FAULTS ARISE REMEDY: TO SOLVE THIOS PROBLEM EITHER WE HAVE CHANGE THE DEGREE OF CUTTER OR... THE FABRIC IS TOO HIGH REMEDY: THE SETTING OF TEMPLE SHOULD BE PERFECT AND THE BRISTLE SHOULD BE SHARP AND EASY GOING TEMPLE PIERCED HOLE REASON: IF THE RING OF THE TEMPLE IS DAMAGED THEN WE WILL HAVE THIS FAULT REMEDY: THE BRISTLE OF THE TEMPLE SHOULD BE SHARP AND EASY GOING CUT, TORN SELVEDGE REASON: IF THE CUTTER DON’T CUT THE EDGE THE OF THE FABRIC PROPERLY OR IF THE WEAVE IN THE EDGE OF THE FABRIC. .. WITHIN THE CONE THEN A BAR OF WEFT WILL APPEARED IN FABRIC AFTER WEAVING REMEDY: TO SOLVE THIS PROBLEM WE NEED TO BUY YARN WITH UNIFORM THICKNESS BALL REASON: IF THE WARP IS TOO MUCH HAIRY THEN THE REED WILL CREATE BALL IN WARP YARN IN- BETWEEN HEALD SHAFT AND REED IF THE BALL IS SMALL ENOUGH TO PASS TROUGH THE DENT OF REED THEN THEY WILL FORM THE BALL IN FABRIC REMEDY: TO SOLVE THIS PROBLEM WE HAVE TO... for more Info ) My Facebook Textile related Pages 1 Yarn Manufacturing Technology Link : http://www.facebook.com/pages/Yarn-Manufacturing-Technology/485014954866808 2 Fabric Manufacturing Technology Link : http://www.facebook.com/pages /Fabric- Manufacturing-Technology/459520217425605 3 Garments Manufacturing Technology Link : http://www.facebook.com/pages/Garments-Manufacturing-Technology/472364799463126 . WOVEN FABRIC FAULTS Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13 th Batch (session 2009-2013) Department.   REMEDIES:    2. LOOSE WARP IN FABRIC REASONS:      REMIDIES: 